FORD WSK-M2G348-A4-2013 ADHESIVES ANAEROBIC (AN) GASKETING TO BE USED WITH FORD WSS-M99P1111-A (Shown on FORD WSK-M2G348-A1).pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 03 2013 05 06 Revised See Summary of Revisions Joachim Herl, EU 2011 09 27 Revised Added WSS-M2G348-A11 Joachim Herl 2003 10 10 Revised Added A14 W.Janitschke Controlled document at www.MATS Copyright 2013, Ford Global Technologies, Inc.

2、Page 1 of 11 ADHESIVES, ANAEROBIC, (AN) GASKETING WSK-M2G348-A1/A2 ADHESIVES, ANAEROBIC, (AN) GASKETING WSK-M2G348-A4 to A9 ADHESIVES, ANAEROBIC, (AN) GASKETING WSS-M2G348-A10 / A11 ADHESIVES, ANAEROBIC, (AN) RETAINING WSK-M2G349-A3 to A5 ADHESIVES, ANAEROBIC, (AN) RETAINING WSK-M2G349-A7 to A14 ADH

3、ESIVES, ANAEROBIC, (AN) SEALING WSK-M2G350-A1 to A3 ADHESIVES, ANAEROBIC, (AN) THREADLOCKING WSK-M2G351-A4 ADHESIVES, ANAEROBIC, (AN) THREADLOCKING WSK-M2G351-A6 to A10 1. SCOPE The materials defined by these specifications are a series of single component, self-curing, anaerobic compounds which rem

4、ain liquid as long as they are exposed to air and solidified by polymerization (not solvent evaporization) without significant shrinkage when confined between closely fitted metal parts in the absence of air. 2. APPLICATION These specifications were originally released for applications requiring sin

5、gle component industrial quality adhesives formulated for assembling and adhering metals. Certain metals may accelerate the polymerization process. WSK-M2G348 - Gasketing A1 Flowable anaerobic material; slightly flexible when cured; 130 C continuous use temperature; best suited for rigid heavily bol

6、ted ferrous metal flanges 6 mm diameter; for gaps 0.25 mm. A10 A flowable thixotropic anaerobic adhesive; high strength when cured for permanent locking of studs or fasteners; lubricates fastener assembly; gaps 0.25 mm; 150 C continuous use temperature. 3. REQUIREMENTS Material specification require

7、ments are to be used for initial qualification of materials. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). ENGINEERING MATERIAL SPECIFICATION WSK-M2G348-A1 to A9 W

8、SS-M2G348-A10 / A11 WSK-M2G349-A3 to A14 WSK-M2G350-A1 to A3 WSK-M2G351-A4 to A10 Copyright 2013, Ford Global Technologies, Inc. Page 4 of 11 3.4 VISCOSITY (ASTM D1084, Method B at 23 +3/- 2 C) Brookfield Type Model Spindle RPM mPa.s WSK-M2G348-Gasketing A1 RVF/RVT 5 20 6,500 - 13,000 A2 RVT*/HBT* T

9、C/TB 0.5 250,000 - 1,000,000 5 50,000 - 200,000 A4 RVT*/HBT* TD/TB 0.5 500,000 - 2,000,000 5 150,000 - 400,000 A5 RVT*/HBT* TC 0.5 3,000,000 - 4,500,000 5 500,000 - 1,000,000 A6 RVT*/RVT TC/#6 0.5/2.5 70,000 - 120,000 5/20 23,000 - 35,000 A7 RVT*/HBT* TC 0.5/2.5 200,000 - 1,000,000 5/20 40,000 - 200

10、,000 A8 RVT* TC 0.5 200,000 - 500,000 5 50,000 - 100,000 A9 RVT 7 2.5 130,000 - 250,000 20 30,000 - 100,000 ENGINEERING MATERIAL SPECIFICATION WSK-M2G348-A1 to A9 WSS-M2G348-A10 / A11 WSK-M2G349-A3 to A14 WSK-M2G350-A1 to A3 WSK-M2G351-A4 to A10 Copyright 2013, Ford Global Technologies, Inc. Page 5

11、of 11 Brookfield Type Model Spindle RPM mPa.s A10 HBT* TB 0.5 200,000 - 400,000 5 500,000 - 2,000,000 A11 Cone see para 2 and 5.3 3.7 SEALING PRODUCTS PERFORMANCE 3.7.1 Static Shear Strength, MPa (ASTM D 4562) WSK-M2G350- After 24 h cure After 24 h cure at 23 +/- 2 C, max at 90 +/- 2 C, min A1 10 8

12、A2 4 4 A2 + Act.* 5 5 A3 12 9 3.8 THREADLOCKING PRODUCT PERFORMANCE 3.8.1 Static Shear Strength, min, MPa (ASTM D 4562) WSK-M2G351- After 1 h cure After 24 h cure at 23 +/- 2 C at 23 +/- 2 C A4 1 3 A5 2 5 ENGINEERING MATERIAL SPECIFICATION WSK-M2G348-A1 to A9 WSS-M2G348-A10 / A11 WSK-M2G349-A3 to A1

13、4 WSK-M2G350-A1 to A3 WSK-M2G351-A4 to A10 Copyright 2013, Ford Global Technologies, Inc. Page 9 of 11 WSK-M2G351- After 1 h cure After 24 h cure at 23 +/- 2 C at 23 +/- 2 C A6 3 10 A7 2 10 A8 3 11 A9 0 2 A9 + Act.* 2 6 A10 5 12 3.9 RESISTANCE TO ENGINE OIL, WSK-M2G349 - Must not leak AND WSK-M2G350

14、- ONLY (FLTM BV 106-01, 48 h cure at 23 +/- 2 C, followed by 72 h at 100 +/- 2 C) 3.10 QUALITY The material shall be a smooth homogeneous mixture, free from foreign materials and properties detrimental to normal production use. 4. GENERAL INFORMATION This information given below is provided for clar

15、ification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications 4.1 COLOR As proposed by Supplier (according to control plan) 4.2 UV PROPERTIES 4.2.1 Fluorescence Materials must fluoresce only if required for applicati

16、on control as specified by Engineering Test Method: Place 1 to 3 drops of material on the unground side of a steel lapshear. Dim overhead lights in the test area, as required. Expose the sample to long wave black light (wavelength = 365 Nm, intensity = 400 to 800 microWatt/cm2). The black light shal

17、l be positioned approximately 100 mm above the sample. Visually observe the sample to determine fluorescence. ENGINEERING MATERIAL SPECIFICATION WSK-M2G348-A1 to A9 WSS-M2G348-A10 / A11 WSK-M2G349-A3 to A14 WSK-M2G350-A1 to A3 WSK-M2G351-A4 to A10 Copyright 2013, Ford Global Technologies, Inc. Page

18、10 of 11 4.2.2 UV Curing Material shall be cured Test Method: Place 1 to 3 drops of material on the unground side of a steel lapshear. Expose the sample to UVA light (intensity approximately 100 mW/cm2) for 10 s. 4.3 USE OF ACTIVATOR For special reasons (faster and/or complete curing, inactive surfa

19、ces - Zn, Cr, Ni, Cd, plastics, ceramic) activators may be required (see also para 2, 3.6.1). For details of use (kind of application, open time, reactivity etc.) see activator specification. Generally the strength after final curing on standard surfaces is lower when an activator is used (see para

20、3.6.1). 4.4 SHELF LIFE 12 months min from date of manufacture when stored in the original unopened container. Maintain in a cool, dry location at a temperature between 18 - 27 C. Do not return material to the original container. A11 6 months min from date of manufacture for 850 ml containers. 12 mon

21、ths min for up to 300 ml containers 4.5 FORD ENGINEERING MATERIAL SPECIFICATIONS - TYPICAL LOCKING STRENGTH AND BREAKAWAY TORQUE (FLTM BV 012-01) Specification Locking Strength WSK-M2G349 - Retaining Products A5 17.0 - 42.2 Nm A9 17.0 - 42.4 Nm WSK-M2G350 - Sealing Products (24 nut/bolt) A2 Heat cur

22、e for 24 h at 90 +/- 2 C 3.4 - 10.2 Nm Cure for 24 h at 23 +/- 2 C 0.6 Nm ENGINEERING MATERIAL SPECIFICATION WSK-M2G348-A1 to A9 WSS-M2G348-A10 / A11 WSK-M2G349-A3 to A14 WSK-M2G350-A1 to A3 WSK-M2G351-A4 to A10 Copyright 2013, Ford Global Technologies, Inc. Page 11 of 11 WSK-M2G351 - Threadlocking

23、Products Breakaway Prevailing Tests Torque Torque B, C & D Nm Nm A4 5.7 - 11.3 2.3 - 5 I A6 11.3 - 22.6 11.3 - 33 I A7 28.3 - 39.6 22.6 - 33 I I = Values shall not be less than 50% of the min value of original break away and prevailing torques. 5. SUMMARY OF REVISIONS 2013 05 06 #3.4 Viscosity Range of A11 increased #3.5.1 Static Shear Strength of A11 changed #4.4 Shelf Live for A11 added 2011 09 27 Added WSS-M2G348-A11 Removed requirements for inactive WSK-M2G351-A1 and A2 specifications.