1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions 2008 08 21 Globalization M. Mehandru, FNA 2008 02 04 Revised Table 1 on page 6 M. Mehandru 2007 04 20 Activated M. Mehandru Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 1 of 8 TAPE, PERFORMANCE, PRESSURE
2、SENSITIVE ADHESIVE WSS-M11P65-A TWO SIDED, INTERIOR AND EXTERIOR, EMBLEM, AND BADGES 1. SCOPE The material defines performance requirements of adhesive foam tapes used for interior/exterior automotive application. The tapes are coated on both sides with a pressure sensitive adhesive and protected wi
3、th a release liner. 2. APPLICATION This specification was released originally to define adhesion performance requirements to retain interior and exterior trim parts including script ornaments, emblems, and badges. Applications require alcohol wipe or lint free dry wipe prior to attaching any parts.
4、The bonding surface shall be free from contaminates prior to attaching any parts. 2.1 LIMITATIONS This tape is not recommended to be used for body side moldings, claddings, wheel flares, rocker moldings, and spoilers applications; except where mechanical attachments are used in conjunction with the
5、tape. The tape alone is not recommended to retain these parts to the vehicle. Assembling these parts below 16 C is not recommended. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements for Producti
6、on Materials (WSS-M99P1111-A). 3.2 TAPE PERFORMANCE MANAGEMENT All tapes evaluated to this specification must have Supplement A completed filled out and signed by Ford Materials Engineering, the tape supplier, and the tier one supplier. Compatibility of the tape with base material is the responsibil
7、ity of the tier one supplier. Any change will require a resubmission of supplement A. Tape approved to this specification must be tested to all current production paint systems and any newly developed paint systems as stipulated in VOP PTG-205. In addition to the requirements listed in this specific
8、ation, requirements listed in the appropriate SDS for the application must be met, unless otherwise agreed to by Ford engineering. ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 2 of 8 3.3 FINISHED PARTS Testing must
9、 be conducted at Design Verification (DV) and Process Validation (PV) per Table 1 unless otherwise agreed to by Materials Engineering, and on actual production parts or a section of the part whenever possible. Where part dimensions limits test equipment access, representative test samples may be sub
10、stituted. PV Testing must be conducted on actual production parts. 3.4 TAPE ADHESION REQUIREMENTS 3.4.1 Pluck Adhesion, min, kPa 450 Prepare test blocks per FLTM BU 112-02, Method E. Apply 12.7 X 25.4 mm sample to current exterior quality paint panels after the precondition time, ABS should be pulle
11、d normal to the panel surface at a rate of 25.4 mm/minute. The samples shall meet the adhesion requirements as received and after exposure to the environmental aging conditions listed below. Expose four samples to each of the following conditions: Room Temperature Aging, min (Do not precondition for
12、 72 h) 20 minutes 72 h Heat Aging, min Interior At or Above Beltline: 168 hours, 100 +/- 2 C Below Beltline: 168 hours, 90 +/- 2 C Scuff Plate / Floor Area: 168 hours, 80 +/- 2 C Special Area: 168 hours, (Review with Materials Engineering.) The standard requirement will be assumed to be “At or Above
13、 Beltline“ unless otherwise noted on Supplement A, and the Engineering Drawing. Exterior 336 hours at 80 +/- 2 C Humidity, min 336 hours at 38 C and 98 +/- 2% RH Cycle Test, min (5 cycles consisting of:) 3 h at 80 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2% RH 3 h at -40 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2
14、% RH 16 h at 38 +/- 2 C and 95 +/- 5% RH ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 3 of 8 3.4.2 Peel Adhesion, min, N/mm (FLTM BU 112-02, Method A) The samples shall meet the adhesion requirements as received an
15、d after exposure to environmental aging conditions listed below. Apply a anodized aluminum (per para 4.1.1) to the unlined adhesive side of the tape before testing and determine adhesion to current exterior body quality painted panels prepared per para 4.2 and emblem/bodyside molding substrate as id
16、entified by Materials Engineering. Expose four samples to each of the following conditions: Room Temperature Aging, min (Do not precondition for 72 h) 20 minutes 0.4 72 h 0.6 Heat Aging, min 1.3 336 hours days at 80 +/- 2 C Humidity, min 0.7 336 hours at 38 C and 98 +/- 2% RH Cycle Test, min 1.3 (5
17、cycles consisting of:) 3 h at 80 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2% RH 3 h at -40 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2% RH 16 h at 38 +/- 2 C and 95 +/- 5% RH 3.4.3 Shear Adhesion, min, kPa Prepare four 645 mm2 overlap shear test specimen using 1 x 3 in (25 x 75 mm) test panels with production pain
18、t to anodized aluminum. Prepare 12 samples and condition for 24 h at 23 +/- 2 C. Use 3 samples of the “as received“ shear adhesion and 3 samples for each of the environments listed below: As Received: 410 Heat Aging, min 410 336 hours at 80 +/- 2 C Humidity Aging, min 240 ENGINEERING MATERIAL SPECIF
19、ICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 4 of 8 336 hours at 38 C and 98 +/- 2% RH Cycle Test, min 310 (10 cycles consisting of:) 3 h at 80 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2% RH 3 h at -40 +/- 2 C 1 h at 24+/- 2 C & 50 +/- 2% RH 16 h a
20、t 38 +/- 2 C and 95 +/- 5% RH Four hours after completion of the exposures, measure shear adhesion in a testing machine having a jaw separation rate of 12.7 mm/minute. All shear adhesion tests are conducted at 23 +/- 2 C. 3.4.4 Liner Removal, max, N/mm (ASTM D 1000 with exceptions below) As Received
21、 0.5 1 h at 54 +/- 2 C 0.5 ASTM D 1000, except apply the unlined adhesive side of the tape to an anodized aluminum panel with light finger contact and no added roller weight. Measure the force required to peel the liner from the tape. 3.4.5 Holding Power, max 1.0 mm creep (FLTM BU 101-06, Method B,
22、100 h) At 70 +/- 2 C (500 g weight) At 120 +/- 2 C for 30 min (250 g weight) Prepare 3 enamel/anodized aluminum 645 mm2 overlap shear test specimens. After conditioning for 24 h, at 23 +/- 2 C hang 1 test specimen vertically at each specified temperature. Gently attach weights, as specified, to each
23、 specimen. All bonded assemblies must support the specified weight for the specified time. 3.5 PERFORMANCE REQUIREMENTS FOR ASSEMBLIES Assembly Resistance Requirements The following requirements shall be assessed on sections which are primed or have an aluminum barrier: Test bar assemblies are to be
24、 bonded to test panels per FLTM BU 112-02, Method C. The parts as received and after being subjected to the exposures listed below shall conform to the following requirements: a) No cracking, curling of edges, blistering, separation, or loss of adhesion. b) In addition, there shall be no evidence of
25、 shrinkage of compatibility between materials of the construction. c) Any adhesive failure will be cause for rejection. Sample Exposure Conditions: ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 5 of 8 3.5.1 Cold Sho
26、ck Resistance at -30 +/- 2 C (FLTM BU 109-02) All test bars must stay adhered through 10 slams. 3.5.2 Thermal Shock (FLTM BI 107-05) 4 h water immersion at 32 +/- 2 C 4 h at -30 +/- 2 C Direct steam blast 15 s 3.5.3 Odor, max (For interior application only) Rating 2 (SAE J1351/FLTM BO 131-01) 3.5.4
27、Fogging ( For interior application only) (SAE J1756, 3 h at 100 C heating, 21 +/- 2 C cooling plate, post test conditioning 1 h and 16 h) Fog Number, min 70 Formation of clear film, droplets or crystals is cause for rejection. 3.5.5 Flammability, max burn rate (For interior application only) 100 mm/
28、minute (ISO 3795, sample part) 3.5.6 Wet-Out The objective is to verify proper contact of the adhesively attached exterior ornamentation to the painted vehicle. DV - Ford Corporate Engineering Test Procedure (CETP): 01.18-L-400 PV - Ford Corporate Engineering Test Procedure (CETP): 01.18-L-401 3.6 S
29、TORAGE STABILITY The unwind, pull, and ease of the liner backing removal measured by hand peel examination shall not change appreciable after 12 months storage at temperatures between 32 +/- 2 C 48 +/- 2 C. 3.7 FUNCTIONAL APPROVAL Materials being evaluated for approval to this specification shall be
30、 subjected to a production trial. Functional trial results must be approved by the affected assembly operation and Design Engineering. Results shall be made available to Materials Engineering prior to material approval and release. 3.8 LOT CERTIFICATION Lot certification requirements shall be includ
31、ed in suppliers process control plan and defined in the Ford Purchasing Agreement and engineering drawing. ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 6 of 8 TABLE 1.0: DV/PV Requirements Sample size/color For Ini
32、tial Approval Only To be done at DV Testing To be done at PV Testing Pluck Adhesion 4 Per Para 3.4.1 Per SDS Peel Adhesion 4 Per Para 3.4.2 Shear Adhesion 4 Per Para 3.4.3 Liner Removal 4 Per Para 3.4.4 Holding Power 3 Per Para 3.4.5 Cold Shock Resistance Per Para 3.5.1 Per SDS Thermal Shock 3 Per P
33、ara 3.5.2 Per SDS Odor 3 Per Para 3.5.3 Fogging 3 Per Para 3.5.4 Flammability 3 Per Para 3.5.5 Wet Out 6 - 10 Per Para 3.5.6 Per Para 3.5.6 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. 4.1 MATERIAL
34、REFERENCES FOR TEST PANELS 4.1.1 Anodized Aluminum - 0.13 mm thick - Anodized Coating per ESB-M4P6. 4.1.2 Painted panels Production intent painted test panels 4.2 TEST BAR PREPARATION FOR PERFORMANCE REQUIREMENTS For tapes and bars requiring primer: Apply production intent primer to assembly. Allow
35、to dry 5 minutes. Apply non-liner side of tape to primer coated side of the test bars. Roll as describes in FLTM BU 112-02. For tapes and bars not requiring primer: Apply non-liner side of tape to primer coated side of the test bars. Roll as describes in FLTM BU 112-02, Method C. For aluminum barrie
36、r Assemblies: Apply the non-liner side of the tape to the aluminum side of the test bar. Roll as described in FLTM BU 112-02. ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 7 of 8 4.3 PRODUCTION APPLICATION METHODS 4
37、.3.1 Application Temperature, min 16 C Mating surfaces should be matched (contoured or parallel) to insure 100% contact of the bond area. For maximum adhesion, tape should be applied to freshly painted surfaces. When tape is applied to part prior to assembly, the part shall not be subjected to a pai
38、nt and bake cycle. Once a pressure sensitive tape-backed ornament has been bonded, and for any reason removed (in-plant pull test), it shall not be reused. If the adhesive surface of the pressure sensitive tape becomes soiled, the pressure sensitive tape-backed ornament should not be used. The adhes
39、ive side of tape, shall not be touched or handled, once release paper has been removed. ENGINEERING MATERIAL SPECIFICATION WSS-M11P65-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 8 of 8 SUPPLEMENT A Materials Engineering Tracking # Ford programs: Part Type: Em
40、blem/Badge/Script/Ornament Other: Location (s) on vehicle for Part application: OEM Paint Supplier & Type:_ Tier 1 Supplier Name: Tier 1 Supplier Report number: Contact person (name/title/phone/E-Mail): Part Number: _ Product Construction (substrate (s), Tape, etc ): _ A-Side Surface (Substrate): _
41、Tape: _ Promoter: _ B-Side Surface (Chrome/paint/raw): _ Tape Supplier Name: _ Contact person (name/title/phone/E-Mail): Requirements: Test adhesion of tape to OEM Paint type (change) per Sections 3.3 and 3.4 Test adhesion of tape to representative substrate (change) per Section 3.3.2 Tape Thickness (actual): Signed & Dated: TAPE SUPPLIER TIER ONE SUPPLIER MATERIALS ENGINEER
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