FORD WSS-M3H138-A-2015 CARPET POLYESTER NON WOVEN FLAT NEEDLED LATEX AND EVA 244 g m2 (7 oz) MIN TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 01 2015 08 14 Revised See Summary of Revisions L. Sinclair, NA 2004 01 29 Activated L. Soreide Controlled document at www.MATS Copyright 2015, Ford Global Technologies, LLC Page 1 of 4 CARPET, POLYESTER, NON WOVEN, FLAT NEEDLED, WSS-M3H13

2、8-A LATEX AND EVA 244 g/m2 (7 oz) MIN. 1. SCOPE The materials defined by this specification are flat needled, virgin polyester, non-woven carpets of good quality and uniform composition. The face fiber is 100% 4.5 denier polyester and it is back coated with the appropriate weight of latex and EVA. 2

3、. APPLICATION This specification was originally released for SUV cargo management system applications. 3. REQUIREMENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification

4、is listed on the drawing, CAD file, or other documents. The list of approved sources is located within Ford at or available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in

5、 a controlled environment of 23 +/- 2 C and 50 +/- 5% relative humidity. Testing of the material should occur in the conditioning environment or soon after removal. 3.3 PERFORMANCE CRITERIA 3.3.1 In addition to the requirements listed herein, the end-item carpet shall be tested to WSS-M8P16-B and an

6、y additional SDS requirements. The details for each of the supplier specific constructions shall be documented in the supplement attached and uploaded into the scanned data package. 3.3.2 Vehicle Interior Environment Quality Materials/Component Performance Requirements Materials used in interior app

7、lications must meet the requirements outlined in WSS-M99P2222-D1/ latest. Data must be provided at the appropriate program milestone. 3.4 SAMPLE SELECTION All evaluations shall be conducted on test specimens taken from finished roll goods (including substrate layers) prior to any subsequent operatio

8、ns, such as molding. ENGINEERING MATERIAL SPECIFICATION WSS-M3H138-A Copyright 2015, Ford Global Technologies, LLC Page 2 of 4 3.5 APPEARANCE The color, pattern, and gloss shall match the approved Corporate Design master sample. 3.6 COMPOSITION 3.6.1 Face Fiber 100% Polyester (ASTM D276) 3.6.2 Prima

9、ry Backing Latex (ASTM D276) 3.6.3 Moldable Substrate EVA (ASTM D276) 3.7 METHOD OF DYEING Solution dyed 3.8 CONSTRUCTION 3.8.1 Fiber Size and Description 4.5 denier (ASTM D 1244) (Polyester) 3.9 THICKNESS 2.5-3.5 mm (ISO 1765) 3.10 WEIGHT 3.10.1 Pile Fiber (244-298) g/m2 (ASTM D5848) (7.2- 8.8) oz

10、3.10.2 Primary Backing (51-85) g/m2 (ASTM D5848) (1.5 2.5) oz 3.10.3 Moldable Substrate Report g/m2 (ASTM D5848) Report oz Weight tolerances approved for each suppliers construction can be found in the scanned data package. Approved moldable substrate weights can also be found on the Approved Source

11、 Listing. 4. GENERAL INFORMATION This information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 DRAWING CALL OUT The following shall be called out on the Engineeri

12、ng drawing to correctly designate the approved material. WSS-M3H138-A Supplier Name and Product Code (As it appears on the Approved Source Listing) WSS-M8P16-B 4.2 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Desig

13、n or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized ENGINEERING MATERIAL SPECIFICATION WSS-M3H138-A Copyright 2015, Ford Global Technologies, LLC Page 3 of 4 representative of the test

14、facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality control documents (Process Failure Mode

15、 and Effects Analysis, Control Plans, Certification testing) with Ford. 4.3 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved, whether or

16、 not such changes affect the materials ability to meet the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers Request fo

17、r Engineering Approval, SREA. For parts and components using Ford Engineering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.4 RESTRICTED SUB

18、STANCE MANAGEMENT STANDARD Substance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibili

19、ty to comply with this standard on a continuing basis through IMDS and or GMAP reporting. 5. SUMMARY OF REVISIONS 2015 08 14 -Corrected title and application. -Removed reference to WSS-M99P1111-A1 and replaced with Section 3.1, 3.2, 3.3 -Added reference to WSS-M99P2222-D1 -Updated sample section and

20、 appearance statement. -Updated ASTM referenced in composition section. -Corrected denier -Corrected thickness -Corrected/updated weights and methods for determining weights. -Added section 4 (general information) and 5 (summary of revisions) -Added non woven supplement ENGINEERING MATERIAL SPECIFIC

21、ATION WSS-M3H138-A Copyright 2015, Ford Global Technologies, LLC Page 4 of 4 Non Woven Carpet Construction Supplement Supplier _Supplier Contact Name_ Number _ Product/ Style Name _ Material Specification _ Performance Specification _ Supplier Product Code _ Manufacturing Location _ Supplier Lab Num

22、ber _ Supplier Lab Date _ Composition Type Supplier Face Fiber ASTM D276 _ _ Minimum Recycled Content _ % PIR _ % PCR Pre-Coat ASTM D276 _ _ Mass Backing ASTM D276 _ _ Back Coating ASTM D276 _ _ Construction Solution or piece dyed (circle one) Denier (s) _ Face Fiber Thickness ISO 1765 _+/- _ mm Pre

23、 Coating Thickness ISO 1765 _+/- _ mm Mass Backing Thickness ISO 1765 _+/- _ mm Back Coating Thickness ISO 1765 _+/- _ mm Mass per Unit Area Weight Face Fiber ASTM D5848 _+/- _ g/m2 Pre Coating ASTM D5848 _+/- _ g/m2 Mass Backing ASTM D5848 _+/- _ g/m2 Back Coating ASTM D5848 _+/- _ g/m2 Materials Engineering Signature _Date _ Comments _ Rolled Goods _ Molded Product _