1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2003 12 16 Activated J. Bennett Printed copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 1 of 4 GASOLINE, UNLEADED, 95 RON WSS-M4C122-B 1. SCOPE The material defined by this specification is a well refined gasoline c
2、ontaining normal commercial additives and which can contain permitted gasoline extenders. Additional anti-oxidant and additives to prevent spark plug fouling/corrosion may be present for some applications. Metal containing/ash forming additives are not permitted. 2. APPLICATION This specification wa
3、s released originally for material used as initial fill fuel for vehicles designed to operate on unleaded gasoline in Europe. This material is not specifically intended for use in certification testing. It may be used for engine hot test, mileage accumulation or general fueling. When used as an init
4、ial fill or hot test fuel the material must meet the additional requirements shown in 3.12. When used as a hot test fuel in locations where a proportion of engines may be shipped or stored for periods in excess of six months before use, the material must meet the additional requirements shown in 3.1
5、3. Setubal plant See additional requirement 3.14 3. REQUIREMENTS This material must meet all pertinent requirements of EEC directive 2003/17/EC. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production
6、Materials (WSS-M99P1111-A). 3.1 OCTANE NUMBERS 3.1.1 Motor, min 85.0 (ISO 5163) 3.1.2 Research, min 95.0 (ISO 5164) 3.2 TOTAL SULPHUR, max 50 mg/kg (ISO 20846, ISO 20847, ISO 20884) 3.3 METAL CONTENT 3.3.1 Lead, max 0.0030 g/L (ASTM D 3237, EN237) 3.3.2 Phosphorus, max 0.0010 g/L (ASTM D 3231) ENGIN
7、EERING MATERIAL SPECIFICATIONWSS-M4C122-BPrinted copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 2 of 4 3.3.3 Manganese, max 0.0010 g/L (ASTM D 3831) 3.3.4 Iron, max 0.0010 g/L (UOP 800-79)3.4 COMPOSITION 3.4.1 Hydrocarbons (ASTM D 1319, IP 156, DIN 51 791, BS 2000: part
8、156: 1993, prEN14517) Aromatic, max 35.0% Olefins, max 18.0% Saturates Report 3.4.2 Benzene, max 1.0% (ASTM D 3606, EN 12177, EN 238, prEN14517) 3.4.3 Oxygenates Report (ASTM D 4815, EN 1601, EN13132) 3.4.4 Water and Sediment, max 0.010% (ASTM D 2709) 3.4.5 Gum, washed, max 5 mg/100 mL (ISO 6246) 3.
9、5 DISTILLATION RANGE (ASTM D 86/ISO 3405) Evaporated at 70 C 20 - 50% Evaporated at 100 C 46 - 71% Evaporated at 150 C, min 75% Final boiling point, max 210 C 3.6 VAPOR PRESSURE 55.00 - 90.00 kPa (ISO 3007, EN 13016-1) 3.7 OXIDATION STABILITY, min 360 minutes (ASTM D 525, IP 40, ISO 7536, DIN 51780
10、BS 2000: Part 40: 1992) 3.8 COPPER CORROSION, max 1 b (ISO 2160, 3 h, 50 C) 3.9 ODOR The material shall have the usual characteristic odor of gasoline. There shall be no obvious foreign odors. ENGINEERING MATERIAL SPECIFICATIONWSS-M4C122-BPrinted copies are uncontrolled Copyright 2003, Ford Global T
11、echnologies, Inc. Page 3 of 4 3.10 ADDITIVES The material shall contain normal commercial additives, e.g., deicers, detergents, etc., at concentrations representative of good commercial practice in the receiving locale (unless otherwise specified). The additive package shall be formulated for a “cle
12、an- up“ level of detergency for control of deposits in electronic fuel injectors, as well as a “keep-clean“ level of detergency for the entire induction system, including intake valves. This level of performance must be demonstrated by actual vehicle or engine test data supplied to the responsible F
13、ord product engineering activity. The test procedure must be agreed upon between this activity and the supplier. Metal containing additives are not permitted. 3.11 COLOR The material shall be dyed in accordance with supplier standard practice to a color agreed with Ford Motor Company. 3.12 ADDITIONA
14、L REQUIREMENT FOR INITIAL FILL AND HOT TEST Spark plug anti-fouling/anti-corrosion additive ESD-M99C118-A must be added at 0.50% +/- 0.10% by volume. Alternatively, the fuel supplier can use other suitable additive packages to achieve equivalent spark plug anti-fouling performance in the finished fu
15、el. This must be demonstrated by a spark plug fouling test procedure mutually agreed with the Ford Fuels and Lubricants Engineering area. The additive addition may be performed by the fuel supplier or by the Ford location concerned. 3.13 ADDITIONAL REQUIREMENT FOR LONG TERM ENGINE STORAGE Oxidation
16、Stability, minimum 600 minutes (ASTM D 525, IP 40, ISO 7536, DIN 51780, BS 2000: Part 40: 1992) 3.14 ADDITIONAL REQUIREMENT FOR SETUBAL PLANT The material must comply with Volkswagen material specification VW TL 521 56. 4. GENERAL INFORMATION The information given below is provided for clarification
17、 and assistance in meeting the requirements of this specification. 4.1 FLAMMABILITY This material represents a potential fire hazard. The Manufacturing Engineering Department or other responsible activity shall notify both the Security and Safety Units of its presence to assure that proper fire prec
18、autions are provided. The location in which it is used or stored shall be included in the notifications. 4.2 SAMPLING AND SUBMISSION OF SAMPLES (ISO 3170/3171, ASTM D 4057/D 4177) Quality Control records must be made available to Fuels and Lubricants Engineering upon request. ENGINEERING MATERIAL SP
19、ECIFICATIONWSS-M4C122-BPrinted copies are uncontrolled Copyright 2003, Ford Global Technologies, Inc. Page 4 of 4 Volatility Grade _ Date _ Company _ Refinery Location _ Specification _ Actual Test Results ISO ASTM (Typical) Manuf. Limits Research Octane 5164 D 2699 _ _ Motor Octane 5163 D 2700 _ _
20、Lead, g/L, D 3237 _ _ Phosphorus, g/L D 3231 _ _ Manganese, g/L as MMT D 3831 _ _ Iron, g/L UOP800-79 _ _ Total Sulfur, % 14596 D 4294 Copper Corrosion 2160 D 130 _ _ Oxidation Stability 7536 D 525 _ _ Reid Vapor Pres., kPa 3007 D 323 _ _ Benzene D 3606 _ _ Distillation Range 3405 D 86 _ _ Initial B
21、oiling Point, C _ _ 10% Evaporated, C _ _ 50% Evaporated, C _ _ 90% Evaporated, C _ _ End Point, C _ _ Oxygenates D 4815 _ _ Acidity of Residue D 1093 _ _ Vapor-Liq. Ratio D 2533 _ _ Hydrocarbons D 1319 _ _ Aromatics, % _ _ Olefins, % _ _ Saturates, % _ _ Gum, mg/100 mL washed 6246 D 381 _ _ Gum, mg
22、/100 mL unwashed 6246 D 381 _ _ Water and Sediment, % D 2709 _ _ Density at 15 C 3675 D 1298 _ _ Calorific Value D 240 _ _ Carbon, Hydrogen, Oxygen D 5291 _ _ Additives Type & Formula Manuf. Limits Anti-oxidant _ _ Combustion Additive _ _ De-icer _ _ Detergent _ _ Dispersant _ _ Metal Deactivator _ _ Upper Cylinder Lubricant _ _ Dye _ _ Miscellaneous _ _ Signature _ Title _
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