FORD WSS-M4D648-B2-2015 POLYAMIDE (PA) 66 HEAT STABILIZED MOLDING COMPOUND MOLDED IN COLOR INTERIOR TO BE USED WITH FORD WSS-M99P1111-A (Shown on FORD WSS-M4D648-B1).pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 2 2015 07 28 Editorial See Summary of Revisions R. Harris, NA 2014 04 10 Editorial See Summary of Revisions R. Harris, NA 2014 02 27 Released R.J. Harris, NA Controlled document at www.MATS Copyright 2015, Ford Global Technologies, LLC Pa

2、ge 1 of 9 POLYAMIDE (PA) 66 HEAT STABILIZED MOLDING COMPOUND WSS-M4D648-B1 POLYAMIDE (PA) 66 HEAT STABILIZED MOLDING COMPOUND, WSS-M4D648-B2 MOLDED IN COLOR, INTERIOR 1. SCOPE The material defined by this specification is a heat stabilized polyamide 66 molding compound. 2. APPLICATION WSS-M4D648-B1

3、material is being released for non-visible applications( interior, body and underhood). WSS-M4D648-B2 material is being released for molded in color interior applications. 2.1 LIMITATIONS This material absorbs and retains moisture. Part design and tolerances must accommodate changes in part dimensio

4、ns and physical properties due to moisture absorption or loss in the service/assembly environment. B1 suffix only: This material typically does not contain UV stabilizers, long term exposure to direct sunlight will cause chalking and loss of gloss without suitable additives. This material is not sui

5、table for long term exposure to engine coolant, or direct exposure to strong acids or bases. It is not suitable for use above 155 C. For B2 only. Must be tested to WSS-M99P2222 D1/Latest, Performance, Vehicle Interior Environment Quality Material/Component Requirements if the part exceeds 100 cm2 or

6、 100 g. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Note: Many 4D resin specifications prior to 2011, identified certain requirements with

7、the symbol (s), which indicated that the mean and +/- 3 sigma values were to be reported. The specification minimum, maximum or range was established using 3 sigma values. For 2011 and beyond, refer to Table 1 for number of samples required for each test. 3.1.2 This specification is based on virgin

8、materials, however materials with recycled content as defined by WRS-M99P42-A1 (post-consumer and/or post industrial recyclates and repolymerised recycled materials) should be used whenever technically feasible and following all materials and PV testing required by Ford Materials Engineering. 3.1.3

9、The use of regrind is permitted, for economic / environmental reasons, with compliance as indicated in Ford Engineering CAD and Drafting Standard E-4. ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 2 of 9 3.1.4 Performance Criteria: Parts using

10、this specification shall meet the appropriate performance specification, WSS-M15P4-F/Latest. 3.1.5 For B2 suffix only: Must be tested to WSS-M99P2222 D1/Latest, Performance, Vehicle Interior Environment Quality Material/Component Requirements, if part exceeds 100 cm2 or 100 g. 3.1.6 As specified in

11、WSS-M99P1111-A, paragraph 3.2, Ford Materials Engineering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Viscosity Moisture Content 3.1.7 Dry as molded: All test values indicated herein are based on materia

12、l and specimens with moisture content not exceeding 0.2% except where noted (Moisture Conditioned) (test according to ISO 15512 Method B/ASTM D 6869). All test materials have to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moi

13、sture content exceeds 0.2%, conditioning the material for a minimum of 16 h at 40 50 C at a reduced pressure below 133 kPa. Conduct tests in a controlled atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately befor

14、e testing. 3.2 SAMPLE PREPARATION Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 1874-2. No annealing is allowed. See Tables 1 and 2 for the number of samp

15、les required. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A, 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm

16、Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.3 APPEARANCE WSS-M4D648-B2 only 3.3.1 Weathering Resistance Rating 4 min (FLTM BO 116-01, 977.6 kJ/m2 exposure Specimen C from smooth polished mold, ISO 105

17、-A02 / AATCC Evaluation Procedure 1) At 601.6 kJ/m2, remove the samples from the weatherometer and allow them to cool for one hour. Conduct a tactile evaluation ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 3 of 9 and report any tackiness. Visu

18、ally evaluate and report any spewing or other exudation. After exposure the material shall show no fading or color change in excess of the specified AATCC rating. In addition, there shall be no cracking, crazing or other deterioration. Use regional choice for initial approval and report the color ho

19、use used. See Table 2 for additional color durability submission requirements. 3.3.2 Resistance to Scratch and Mar (FLTM BO 162-01, Specimen I) Hard Trim Scratch 2 N, Rating 2 max Whitening/Color Change 7 N, Rating 1 max Marring 2 N, Rating 2 max These values are derived from colored and grained sam

20、ples in agreement with Materials Engineering. Details regarding color house, let down ratio, colors, grain, etc can be found in the approval package. 3.4 MATERIAL PROPERTIES 3.4.1 Melt Temperature 250 - 265 C (ISO 11357, 10 C/min heating rate) 3.4.2 Density 1.12 1.16 g/cm3 (ISO 1183, Method A) 3.4.3

21、 Tensile Strength at Yield 60 MPa min (ISO 527-1 and ISO 527-2, Specimen A, 50 mm/minute test speed) 3.4.4 Elongation at Yield 3.5 % min (ISO 527-1 and ISO 527-2, Specimen A, 50 mm/minute test speed) 3.4.5 Tensile Modulus 2.5 GPa min (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.4.

22、6 Flexural Modulus 2.5 GPa min (ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.4.7 Impact Strength, Notched Charpy Report Break Type (ISO 179-1/1eA, Specimen D) 3.4.7.1 At 23 +/- 2 C 3.5 kJ/m2 min 3.4.7.2 At -40 +/- 2 C 2.0 kJ/m2 min The test specimen must be conditioned for mini

23、mum of 6 hours at the above specified temperature prior to impact test. Low temperature testing shall be done within the cold chamber, if not possible, test may be conducted outside, but within 5 seconds. ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LL

24、C Page 4 of 9 3.4.8 Heat Deflection Temperature (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm deflection. At 1.80 MPa 60 C min All specimens dry as molded. If not tested immediately after molding, specimens must be stored in a sealed, moisture-proof container filled with silica gel.

25、3.4.9 Heat Aging Performance (ISO 188, 150 +/- 50 air changes/h, 1000 h at 110 +/- 2 C. After heat aging test specimens are to be conditioned in a desiccator for 3 - 5 h at 23 +/- 2 C. Unaged property values shall be determined at the time of the aged properties determination) 3.4.9.1 Tensile Streng

26、th at Yield, Change +/- 25 % max (Test Method per Para 3.3.3) 3.4.9.2 Impact Strength, Notched Charpy, Change +/- 25% max (Test Method per para 3.4.7, Specimens to be notched before Heat aging) 3.4.10 Odor (Interior only) Rating 3 max (FLTM BO 131-03, Variant C, Specimen G) 3.4.11 Fogging Photometri

27、c (Interior only) (SAE J1756, Specimen F, 3 h at 100 C heating, 21 C cooling plate, post test conditioning 16 h) Fog Number 70 min Formation of clear film, droplets or crystals is cause for rejection. 3.4.12 Flammability (ISO 3795/SAE J369, Specimen B, smooth surface) Burn Rate 100 mm/minute max 3.5

28、 MATERIAL PROPERTIES REPORT ONLY Values are retained in Ford Materials Database . 3.5.1 Molding Shrinkage (Report method used, sample size and value) After 48 h at 23 +/- 2 C Flow Report Value, % Cross Flow Report Value, % ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Globa

29、l Technologies, LLC Page 5 of 9 3.5.2 Coefficient of Linear Thermal Expansion (ISO 11359-2, -30 +/- 2 C to 60 +/- 2 C) Flow Report Value, E-5 mm/mm/ C Cross Flow Report Value, E-5 mm/mm/ C 3.5.3 Water Absorption Report Value, % (ISO 62, 24 h immersion, Specimen H) 3.5.4 Impact Strength, Notched Izod

30、 (ISO 180/1A, Specimen D) 3.5.4.1 At 23 +/- 2 C Report Value kJ/m2 Report Break Type 3.5.4.2 At -40 +/- 2 C Report Value kJ/m2 Report Break Type 3.5.5 Heat Deflection Temperature (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm deflection. At 0.45 MPa Report Value. C min All specimens d

31、ry as molded. If not tested immediately after molding, specimens must be stored in a sealed, moisture-proof container filled with silica gel. 3.5.6 Poissons Ratio Report Ratio (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.5.7 Moistured Conditioned Nylon The specimens shall be store

32、d in an atmosphere of 70+/- 1oC and 62 +/- 1% relative humidity for seven days, then place the specimens in standard atmosphere of 23 +/- 2oC and 50 +/- 5% relative humidity for at least 1h before testing (according to ISO 1110). 3.5.7.1 Tensile Strength at Break Report Value MPa (ISO 527-1 and ISO

33、527-2, Specimen A, 50 mm/minute test speed, 23 +/- 2 C 3.5.7.2 Tensile Modulus Report Value GPa (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.5.7.3 Impact Strength, Notched Charpy Report Value kJ/m2 (ISO 179-1/1eA, Specimen D, 23 +/- 2 C) Report Break Type 3.5.7.4 Flexural Modulus

34、Report Value GPa (ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.5.7.5 Moisture Content Report % (ISO 15512 or report method) ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 6 of 9 3.5.8 Supplemental Information The following

35、curves are to be submitted with the data packages: FTIR TGA DSC CLTE Engineering Stress/Strain at 23 C 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Mate

36、rial Specifications. ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 7 of 9 4.1 TYPICAL PROPERTIES USING METHODS IN SECTION 3.5 Para. Test Typical Value Units 3.5.1 Molding Shrinkage After 48 h at 23 +/- 2 C (ISO 2577) Flow Cross Flow 1.9 2.1 % %

37、 3.5.2 Coefficient of Linear Thermal Expansion Flow Cross Flow 7.9 11.7 E-5 mm/mm/ C E-5 mm/mm/ C 3.5.3 Water Absorption 1.0 % 3.5.4 Impact Strength, Notched Izod At 23 +/- 2 C At -40 +/-2 C 3.5 2.5 kJ/m2 kJ/m2 3.5.5 Heat Deflection, at 0.45 MPa 210 C 3.5.6 Poissons Ratio 0.39 N/A 3.5.7.1 Moisture C

38、onditioned Tensile Strength at Break 60 GPa 3.5.7.2 Moisture Conditioned Tensile Modulus 1.6 GPa 3.5.7.3 Moisture Conditioned Notched Charpy Impact 6 kJ/m2 3.5.7.4 Moisture Conditioned Flexural Modulus 1.6 GPa 3.5.7.5 Moisture Content 2.8 % 4.2 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES PA66 (IS

39、O 1043/11469) ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 8 of 9 Table 1: Minimum Sample Size Initial Approval New Manufacturing Location for Previously Approved Material Para. Test Minimum Lots Specimens per Lot Total Test Specimens Lots Spe

40、cimens per lot Total Test Specimens 3.1 WSS-M99P1111-A 3.1.5 WSS-M99P2222-D1/Latest Total Carbon, Hazardous Substances, Formaldehyde, Acraldehyde, Acetaldehyde (See below for Odor and Fogging) 1 1 1 per test 3.1.4 Parts Performance Reference Performance Specification 3.3.1 Weathering Resistance 1 1

41、1 3.3.2 Resistance to Scratch and Mar 1 1 1 3.4.1 Melt Temperature 3 1 3 1 1 1 3.4.2 Density 1 3 3 3.4.3 Tensile Strength at Yield* 3 5 15 1 5 5 3.4.4 Elongation at Yield * 3 5 15 1 5 5 3.4.5 Tensile Modulus 1 10 10 3.4.6 Flexural Modulus* 3 10 30 3.4.7 Impact Strength Notched Charpy (per condition)

42、* 3 10 30 1 10 10 3.4.8 Heat Deflection Temperature, 1.80 MPa 3 2 6 1 2 2 3.4.9 Heat Aging Performance 3.4.9.1 Tensile Strength at -, Change 1 5 5 3.4.9.2 Impact Strength, Notched Charpy, Change 1 10 10 3.4.10 Odor (Interior only) 1 9 9 3.4.11 Fogging Photometric (Interior only) 1 3 3 3.4.12 Flammab

43、ility 1 5 5 3.5.1 Mold Shrinkage 1 5 5 3.5.2 Coefficient of Linear Thermal Expansion (per condition) 1 3 3 3.5.3 Water Absorption 1 3 3 3.5.4 Impact Strength, Notched Izod (per condition) 1 10 10 3.5.5 Heat Deflection Temperature, 0.45 MPa 1 2 2 3.5.6 Poissons Ratio 1 5 5 3.5.7.1 Moisture Conditione

44、d Tensile Strength at Break 1 5 5 3.5.7.2 Moisture Conditioned Tensile Modulus 1 10 10 3.5.7.3 Moisture Conditioned Notched Charpy Impact 1 10 10 3.5.7.4 Moisture Conditioned Flexural Modulus 1 10 30 3.5.7.5 Moisture Content 1 3 3 3.5.8 Curves - FTIR - TGA - DSC - CLTE - Stress/Strain 1 1 1 per test

45、 * For these requirements the 3 sigma value from the raw data is used to meet the requirements. ENGINEERING MATERIAL SPECIFICATION WSS-M4D648-B1/2 Copyright 2015, Ford Global Technologies, LLC Page 9 of 9 Table 2: Minimum Color Property Testing (WSS-M4D648-B2 only) Contact Materials Engineering for

46、Color Test Work Plan 5. SUMMARY OF REVISIONS 2015 07 28 Editorial - Added interior, body and underhood to application description - Added limitation for WSS-M99P2222-D1 testing - Clarified 3.4.7 impact strength by adding report break type - Removed reference to WSS-M4D648-B2 and replaced with interi

47、or for fogging and odor 2014 04 10 - Editorial -Moved moisture content from stand alone requirement to under Moisture conditioned testing. -Added in the Charpy after heat aging to body of spec. It was present in table but missed in spec. -Removed post shrinkage not applicable for non painted applica

48、tions. Para. Test Lots Specimens per Lot Total Test Specimens Color Test Direction 3.3.1 Weathering Resistance 1 1 1 Every color 3.3.2 Resistance to Scratch and Mar 1 3 3 As directed by Materials Engineering 3.4.3 Tensile Strength at Yield 1 5 5 As directed by Materials Engineering 3.4.5 Tensile Modulus 1 10 10 As directed by Materials Engineering 3.4.7 Impact Strength, Notched Charpy at 23 +/- 2 C 1 10 10 As directed by Materials Engineering 3.4.10 Odor 1 9 9 As directed by Materials Engineering 3.4.11 Fogging, Photometric 1 3 3 As directed by Materials Engineering 3.4.12 Flammabili