FORD WSS-M4D703-B2-2014 POLYAMIDE (PA) 66 IMPACT MODIFIED HEAT STABILIZED UV STABILIZED 35% GLASS FIBER REINFORCED MOLDING COMPOUND INTERIOR TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 0 2014 05 16 Released R.J.Harris, NA Controlled document at www.MATS Copyright 2014, Ford Global Technologies, LLC Page 1 of 9 POLYAMIDE (PA) 66, IMPACT MODIFIED, HEAT STABILIZED, UV STABILIZED WSS-M4D703-B2 35% GLASS FIBER REINFORCED, M

2、OLDING COMPOUND, INTERIOR 1. SCOPE The material defined by this specification is an injection moldable thermoplastic heat stabilized, impact modified glass fiber reinforced molding compound based on polyamide 66. 2. APPLICATION This specification was released originally for molded-in-color, visible

3、interior applications. 2.1 LIMITATIONS This material absorbs and retains moisture. Part design and tolerances must accommodate changes in part dimensions and physical properties due to moisture absorption or loss in the service/assembly environment. Interior applications must contain UV stabilizers.

4、 It is not suitable for use above 150 C. Must be tested to WSS-M99P2222 D1/Latest, Performance, Vehicle Interior Environment Quality Material/Component Requirements when part exceeds 100 cm2 or 100 g. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part prod

5、ucers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/- 3 sigma values were to be reported. The specification minim

6、um, maximum or range was established using 3 sigma values. For 2011 and beyond, refer to Table 1 for number of samples required for each test. 3.1.2 Dry as molded: All test values indicated herein are based on material and specimens with moisture content not exceeding 0.2% except where noted (Moistu

7、re Conditioned) (test according to ISO 15512 Method B/ASTM D6869). All test materials have to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moisture content exceeds 0.2%, conditioning the material for a minimum of 16 h at 40 50

8、 C at a reduced pressure below 133 kPa. Conduct tests in a controlled atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately before testing. ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Glo

9、bal Technologies, LLC Page 2 of 9 3.1.3 This specification is based on virgin materials, however materials with recycled content as defined by WRS-M99P42-A1 (post-consumer and/or postindustrial recyclates and repolymerised recycled materials) should be used whenever technically feasible. 3.1.4 The u

10、se of regrind is permitted, for economic / environmental reasons, with compliance as indicated in Ford Engineering CAD and Drafting Standard E-4 3.1.5 Materials used in interior applications must meet the requirements outlined in WSS-M99P2222-D1/Latest, Performance, Vehicle Interior Environment Qual

11、ity Material/Component Requirements. Data must be included in material submission package. 3.1.6 Performance Criteria: Parts using these specifications shall meet the appropriate performance specifications, WSS-M15P4-F/Latest. 3.1.7 As specified in WSS-M99P1111-A, paragraph 3.2, Ford Materials Engin

12、eering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Filler Content Impact Strength, Notched Charpy at 23 +/- 2C Flexural Modulus 3.2 SAMPLE PREPARATION Unless otherwise specified all tests shall be carrie

13、d out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 1874-2. See Table 1 for the number of samples required. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A

14、) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A, 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen

15、 I 100 mm x 150 mm, min 3.3 APPEARANCE 3.3.1 Weathering Resistance Rating 4 min (FLTM BO 116-01, 601.6 kJ/m2 exposure Specimen C from smooth polished mold, ISO 105-A02 / AATCC Evaluation Procedure 1) ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page

16、3 of 9 Remove the samples from the weatherometer and allow them to cool for one hour. Conduct a tactile evaluation and report any tackiness. Visually evaluate and report any spewing or other exudation. After exposure the material shall show no fading or color change in excess of the specified AATCC

17、rating. In addition, there shall be no cracking, crazing or other deterioration. Use regional choice for initial approval and report the color house used. See Table 2 for additional color durability submission requirements. 3.3.2 Resistance to Scratch and Mar (FLTM BO 162-01, Specimen I) Hard Trim S

18、cratch 2 N, Rating 2 max Whitening/Color Change 7 N, Rating 1 max Marring 2 N, Rating 2 max These values are derived from colored and grained samples in agreement with Materials Engineering. Details regarding color house, let down ratio, colors, grain, etc can be found in the approval package. 3.4 M

19、ATERIAL PROPERTIES 3.4.1 Melt Temperature 255 - 267 C (ISO 11357, 10 C/min heating rate) 3.4.2 Determination of Ash 31 - 37 % (ISO 3451-4, test temperature 600 +/- 25C, test portion 2 to 2.5 g) NOTE: The glass fiber content is 35% +/- 2%. This range accommodates the variation due to the pigment load

20、ing 3.4.3 Density 1.29 1.37 g/cm3 (ISO 1183, Method A) 3.4.4 Tensile Strength at Break 125 MPa min (ISO 527-1 and ISO 527-2, Specimen A, 5 mm/minute test speed) 3.4.5 Tensile Modulus 7.5 GPa min (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.4.6 Impact Strength, Notched Charpy (ISO

21、179-1/1eA, Specimen D) 3.4.6.1 At 23 +/- 2 C 15.0 kJ/m2 min Report Break Type 3.4.6.2 At -40 +/- 2 C 10.0 kJ/m2 min Report Break Type The test specimen must be conditioned for minimum of 6 hours at the above specified temperature prior to impact test. Low temperature testing shall be done within the

22、 cold ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 4 of 9 chamber, if not possible, test may be conducted outside, but within 5 seconds. 3.4.7 Heat Deflection Temperature 240 C min (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm de

23、flection. At 1.80 MPa) All specimens dry as molded. If not tested immediately after molding, specimens must be stored in a sealed, moisture-proof container filled with silica gel. 3.4.8 Heat Aging Performance (ISO 188, 150 +/- 50 air changes/h, 1000 h at 140+/- 2 C. After heat aging test specimens a

24、re to be conditioned in a desiccator for 3 - 5 h at 23 +/- 2 C. Unaged property values shall be determined at the time of the aged properties determination) 3.4.8.1 Impact Strength, Notched Charpy, Change +/- 25% max (Test Method per para 3.4.6, specimens to be notched before Heat Aging) 3.4.8.2 Ten

25、sile Strength at Break, Change +/- 25% max (Test Method per para 3.4.4) 3.4.9 Odor (FLTM BO 131-03, Variant B, Specimen G) Condition 1 Rating 3 max Condition 2 Rating 3 max Condition 3 Rating 3 max 3.4.10 Fogging Photometric (SAE J1756, Specimen F, 3 h at 100 +/- 2C heating, 21 +/- 2 C cooling plate

26、, post test conditioning 16 h) Fog Number 70 min Formation of clear film, droplets or crystals is cause for rejection. 3.4.11 Flammability (ISO 3795/SAE J369, Specimen B, smooth surface) Burn Rate 100 mm/minute max 3.5 MATERIAL PROPERTIES REPORT ONLY Values are retained in Ford Materials Database .

27、3.5.1 Molding Shrinkage (Report method used, sample size and value) ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 5 of 9 After 48 h at 23 +/- 2 C Flow Report Value, % Cross Flow Report Value, % 3.5.2 Coefficient of Linear Thermal Expansion (ISO 1

28、1359-2, -30 +/- 2 C to 150 +/- 2 C) Flow Report Value, E-5mm/mm/ C Cross Flow Report Value, E-5mm/mm/ C 3.5.3 Water Absorption Report Value, % (ISO 62, 24 h immersion, Specimen H) 3.5.4 Heat Deflection Temperature Report Value, C (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm deflecti

29、on. At 0.45 MPa) 3.5.5 Impact Strength, Notched Izod (ISO 180/1A, Specimen D) 3.5.5.1 At 23 +/- 2 C Report Value, kJ/m2 Report Break Type 3.5.5.2 At -40 +/- 2 C Report Value, kJ/m2 Report Break Type The test specimen must be conditioned for minimum of 6 hours at the above specified temperature prior

30、 to impact test. Low temperature testing shall be done within the cold chamber, if not possible, test may be conducted outside, but within 5 seconds. 3.5.6 Flexural Modulus Report Value, MPa (ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.5.7 Poissons Ratio Report Ratio (ISO 527-

31、1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.5.8 Moistured Conditioned The specimens shall be conditioned to a moisture content of 1.0 to 2.0 wt. % moisture then place the specimens in a standard atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity for at least 1 h before testing (acco

32、rding to ISO 1110). Moisture content shall be reported to verify the moisture level. 3.5.8.1 Moisture Content Report Value, wt% (ISO 15512, Karl Fisher, or ASTM D756-93 weight change method) Note: Moisture content must be between 1.0 2.0 wt% before testing para 3.5.8.2, 3.5.8.3, 3.5.8.4, and 3.5.8.5

33、. 3.5.8.2 Tensile Strength at Yield Report Value, MPa (ISO 527-1 and ISO 527-2, Specimen A, 5 mm/minute test speed, 23 +/- 2 C) ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 6 of 9 3.5.8.3 Tensile Modulus Report Value, GPa (ISO 527-1 and ISO 527-

34、2, Specimen A, 1 mm/minute test speed) 3.5.8.4 Impact Strength, Notched Charpy Report Value, kJ/m2 (ISO 179-1/1eA, Specimen D, 23 +/- 2 C) Report Break, Type 3.5.8.5 Flexural Modulus Report Value GPa (ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.5.9 Supplemental Information The

35、 following curves are to be submitted with the data packages: FTIR TGA DSC CLTE (3 curves per directions, flow and cross flow) Engineering Stress/Strain at 23 +/- 2 C (additional temperatures required depending on the material and or application). 4. GENERAL INFORMATION The information given below i

36、s provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 7 of 9 4.1 TYPICAL PROPERTIES USIN

37、G METHODS IN SECTION 3.5 Para. Test Typical Value Units 3.5.1 Molding Shrinkage After 48 h at 23 +/- 2 C (For specific method and sample size, contact Materials Engineering) Flow Cross Flow 0.3 0.5 0.8 1.0 % % 3.5.2 Coefficient of Linear Thermal Expansion -30 +/- 2C to 60 +/- 2C Flow Cross Flow 60 +

38、/- 2 C to 120 +/- 2C Flow Cross Flow 1.3 2.5 1.3 9.8 0.8 2.1 12.0 13.0 E-5 mm/mm/ C E-5 mm/mm/ C E-5 mm/mm/ C E-5 mm/mm/ C 3.5.3 Water Absorption 0.5 1.2 % 3.5.4 Heat Deflection Temperature at 0.45 MPa, minimum 250 C 3.5.5 Impact Strength, Notched Izod, minimum At 23 +/- 2C At -40 +/- 2C 20 15 kJ/m2

39、 kJ/m2 3.5.6 Flexural Modulus 7.6 7.8 GPa 3.5.7 Poissons Ratio 0.4 0.5 N/A 3.5.8.1 Moisture Content 1.3 e wt% 3.5.8.1 Moisture Conditioned Tensile Strength at Break 120 MPa 3.5.8.2 Moisture Conditioned Tensile Modulus 7.4 GPa 3.5.8.3 Moisture Conditioned Notched Charpy Impact 30 kJ/m2 3.5.8.4 Moistu

40、re Conditioned Flexural Modulus 4.8 GPa 4.2 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES PA66-GF35 (ISO 1043/11469) ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 8 of 9 Table 1: Minimum Sample Size Initial Approval New Manufacturing Location fo

41、r Previously Approved Material Para. Test Lots Specimens per Lot Total Test Specimens Lots Specimens per lot Total Test Specimens 3.1 WSS-M99P1111-A 3.1.5 WSS-M99P2222-D1/Latest Total Carbon, Hazardous Substances, Formaldehyde, Acraldehyde, Acetaldehyde 1 1 1 per test 3.1.6 WSS-M15P4-F/Latest Refere

42、nce performance specification 3.3.1 Weathering 1 1 1 3.3.2 Resistance to Scratch and Mar 1 1 1 3.4.1 Melt Temperature 3 1 3 1 1 1 3.4.2 Determination of Ash 3 1 3 1 1 1 3.4.3 Density 1 3 3 3.4.4 Tensile Strength at Break* 3 5 15 1 5 5 3.4.5 Tensile Modulus 1 10 10 3.4.6 Impact Strength Notched Charp

43、y (per condition)* 3 10 30 1 10 10 3.4.7 Heat Deflection Temperature * 3 2 6 1 2 2 3.4.8 Heat Aging Performance 3.4.8.1 Impact Strength, Notched Charpy, Change 1 10 10 3.4.8.2 Tensile Strength at Yield, Change 1 5 5 3.4.9 Odor 3.4.10 Fogging, Photometric 3.4.11 Flammability 1 5 5 3.5 MATERIAL PROPRT

44、IES REPORT ONLY 3.5.1 Molding Shrinkage 1 5 5 1 5 5 3.5.2 Coefficient of Linear Thermal Expansion (per condition) 1 3 3 3.5.3 Water Absorption 1 3 3 3.5.4 Heat Deflection Temperature* 1 2 2 1 2 2 3.5.5 Impact Strength, Notched Izod (per condition) 1 10 10 3.5.6 Flexural Modulus* 1 10 10 1 10 10 3.5.

45、7 Poissons Ratio 1 2 2 3.5.8.1 Moisture Content 1 1 1 3.5.8.2 Moisture Conditioned Tensile Strength at Break 3 5 15 1 5 5 3.5.8.3 Moisture Conditioned Tensile Modulus 1 10 10 1 10 1 3.5.8.4 Moisture Conditioned Notched Charpy Impact 3 10 30 1 10 10 3.5.8.5 Moisture Conditioned Flexural Modulus 1 10

46、10 1 10 1 3.5.9 Curves - FTIR - TGA - DSC - CLTE - Stress/Strain ( 23 and -40C) 1 1 1 per test * For these requirements the 3 sigma value from the raw data is used to meet the requirements. ENGINEERING MATERIAL SPECIFICATION WSS-M4D703-B2 Copyright 2014, Ford Global Technologies, LLC Page 9 of 9 Tab

47、le 2: Minimum Color Property Testing Contact Materials Engineering for Color Test Work Plan Para. Test Lots Specimens per Lot Total Test Specimens Color Test Direction 3.3.1 Weathering Resistance 1 1 1 Every Color 3.3.2 Resistance to Scratch and Mar 1 3 3 As directed by Materials Engineering 3.4.3 T

48、ensile Strength at Break 1 5 5 As directed by Materials Engineering 3.4.5 Tensile Modulus 1 10 10 As directed by Materials Engineering 3.4.6 Impact Strength, Notched Charpy at 23 +/- 2 C 1 10 10 As directed by Materials Engineering 3.4.9 Odor 3 conditions 1 9 9 As directed by Materials Engineering 3.4.10 Fogging Photometric 1 3 3 As directed by Materials Engineering 3.4.11 Flammability 1 5 5 Every Color 5. SUMMARY OF REVISIONS