FORD WSS-M4D822-B4-2018 POLYAMIDE 6 (PA 6) HEAT STABILIZED UV STABILIZED 40% GLASS FIBER MINERAL REINFORCED MOLDING COMPOUND MOLD IN COLOR INTERIOR TO BE USED WITH FORD WSS-M99P11.pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 00 2018 05 03 Released J. Bilko, NA Controlled document at www.MATS Copyright 2018, Ford Global Technologies, LLC Page 1 of 10 POLYAMIDE 6 (PA 6), HEAT STABILIZED, UV STABILIZED, 40% GLASS WSS-M4D822-B4 FIBER/MINERAL REINFORCED MOLDING CO

2、MPOUND, MOLD IN COLOR, INTERIOR 1. SCOPE The material defined by this specification is a heat and UV stabilized molding compound with approximately 15% glass fiber and 25% mineral reinforcement, based on polyamide 6 resin for interior use. 2. APPLICATION This specification was released originally fo

3、r material used for interior MIC applications. 2.1 LIMITATIONS This material absorbs and retains moisture. Part design and tolerances must accommodate changes in part dimensions and physical properties due to moisture absorption or loss in the service/assembly environment. 3. REQUIREMENTS 3.1 APPROV

4、ED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documents. The list of approved sources is located within Ford at or available exte

5、rnally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values indicated herein are based on material and specimens with moisture content not exceeding 0.2% except where noted (Moisture Conditioned) (test according to ISO 15512 Method B/ASTM D6869). All test materials

6、 have to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moisture content exceeds 0.2%, condition the material for a minimum of 16 h at 40 50 C at a reduced pressure below 133 kPa. Conduct tests in a controlled atmosphere of 23 +

7、/- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately before testing 3.3 INFRARED SPECTROPHOTOMETRY AND/OR THERMAL ANALYSIS IR spectra and thermograms from initial material approval shall constitute the reference standard and shall

8、 be kept on file at the designated material laboratory. The material supplier shall ensure that all future material supplied to the specification shall produce IR spectra and thermograms that correspond to the reference standard when tested under the same conditions. ENGINEERING MATERIAL SPECIFICATI

9、ON WSS-M4D822-B4 Copyright 2018, Ford Global Technologies, LLC Page 2 of 10 3.4 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS 3.4.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/- 3 sigma values were to be report

10、ed. The specification minimum, maximum or range was established using 3 sigma data. For 2011 and beyond, refer to Table 1 for number of samples required for each test. 3.4.2 This specification is based on virgin material and does not allow the addition of recycled content (PIR/PCR). 3.4.3 The use of

11、 regrind is permitted, for economic / environmental reasons. Part manufacturers using this specification must complete DV and PV testing with the allowable amount of regrind and the maximum allowable regrind content must be specified on the engineering drawing. Any changes to what is specified on th

12、e drawing (no specific amount implies zero regrind) must be approved by Materials and PD Engineering through the formal Ford Motor Company process (SREA) or Engineering Notice. . 3.4.4 Dry as molded: All test values indicated herein are based on material and specimens with moisture content not excee

13、ding 0.2% except where noted (Moisture Conditioned) (test according to ISO 15512 Method B/ASTM D 6869). All test materials have to be sealed in moisture-proof containers and stored at 23 +/- 2 C for at least 24 h immediately after processing. If the moisture content exceeds 0.2%, conditioning the ma

14、terial for a minimum of 16 h at 40 50 C at a reduced pressure below 133 kPa. Conduct tests in a controlled atmosphere of 23 +/- 2 C and 50 +/- 5% relative humidity. Individual specimens shall not be removed from closed containers until immediately before testing Moisture conditions results for Tensi

15、le Strength, Tensile Modulus, Charpy Impact, and Flexural Modulus can be found in the Ford Material Database. 3.4.5 Moisture Conditioned: The specimens shall be conditioned to a moisture content of 1.0 to 2.0 wt% moisture then place the specimens in standard atmosphere of 23 +/- 2 C and 50 +/- 5% re

16、lative humidity for at least 1 h before testing (according to ISO 1110). Moisture content shall be reported to verify the moisture level. 3.4.6 Performance Criteria: Parts using this specification shall meet the appropriate performance specifications, WSS-M15P4-H/Latest. Parts must fulfill applicabl

17、e SDS/CDS requirements. 3.4.7 Ford Materials Engineering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Filler Content Impact Strength, Notched Charpy at 23 C Tensile Modulus ENGINEERING MATERIAL SPECIFICAT

18、ION WSS-M4D822-B4 Copyright 2018, Ford Global Technologies, LLC Page 3 of 10 3.5 SAMPLE PREPARATION All tests shall be carried out on production materials manufactured from the production process unless correlation to a non-production process has been reviewed and approved by Ford Materials Engineer

19、ing. Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 1874-02. See Table 1 for the number of specimens required. Specimens shall be as follows: Specimen A 15

20、0 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A. 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200

21、mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.6 APPEARANCE 3.6.1 Weathering Resistance Rating 4 min (FLTM BO 116-01, 977.6 kJ/m2 exposure Specimen C, ungrained, non-polished mold ISO 105-A02 / AATCC Evaluation Procedure 1) After exposure the material shall sho

22、w no fading or color change in excess of the specified AATCC rating. In addition, there shall be no cracking, crazing or other deterioration. Use regional choice for initial approval and report the color house used. See Table 2 for additional color durability submission requirements. *When setting m

23、achine for automatic shutoff, every 526.4 kJ/m2 is recommended. 3.6.2 Resistance to Scratch and Mar (FLTM BO 162-01, Specimen I) Scratch Rating 2 at 2 N, max Whitening/Color Change Rating 1 at 7 N, max Marring Rating 2 at 2 N, max These values are derived from colored and grained samples in agreemen

24、t with Materials Engineering. Details regarding color house, let down ratio, colors, grain, etc can be found in the approval package 3.7 MATERIAL PROPERTIES 3.7.1 Melt Temperature 210 - 225 C (ISO 11357, 10 C/min heating rate) ENGINEERING MATERIAL SPECIFICATION WSS-M4D822-B4 Copyright 2018, Ford Glo

25、bal Technologies, LLC Page 4 of 10 3.7.2 Mineral Filler and Glass Fiber Content 3.7.2.1 Determination of Ash (Mineral Filler+Glass Fiber) 36 - 44 % (ISO 3451-1, Method A, or ISO 3451-2, 1 h at 650 +/- 25 C) Nominal Glass Fiber - 15% Mineral Filler - 25% 3.7.2.2 Glass Fiber Content (test portion 2.0

26、to 2.5 g) 13 - 17 % (ISO 3451-1, Method B, 1 h at 650 +/- 25 C, except use 5% by volume hydrochloric acid solution for 15 minutes. Rinse the glass fibers several times with distilled water before drying in an oven for 2 h at 120 +/- 2 C. After cooling, weigh the crucibles and calculate the percent g

27、lass fibers.) NOTE: The glass fiber/mineral content is reported as a range. Glass fiber/mineral cannot be qualitatively separated. 3.7.3 Density 1.42 1.50 g/cm3 (ISO 1183, Method A) 3.7.4 Tensile Strength at Break 100 MPa min (ISO 527-1 and ISO 527-2, Specimen A, 5 mm/minute test speed) 3.7.5 Tensil

28、e Modulus 6 GPa min (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.7.6 Impact Strength, Notched Charpy (ISO 179-1/2, Specimen D) 3.7.6.1 At 23 +/- 2 C 3.0 kJ/m2 min Report Break Type3.7.6.2 At -40 +/- 2 C 2.0 kJ/m2 min Report Break Type The test specimen must be conditioned for mini

29、mum of 6 hours at the above specified temperature prior to impact test. Low temperature testing shall be done within the cold chamber, if not possible, test may be conducted outside, but within 5 seconds. 3.7.7 Heat Deflection Temperature 187 C min (ISO 75-1 and ISO 75-2, Specimen D, flatwise, Bath

30、silicone oil, 0.34 +/- 0.1 mm deflection. At 1.80 MPa) All specimens dry as molded. If not tested immediately after molding, specimens must be stored in a sealed, moisture-proof container filled with silica gel. 3.7.8 Heat Aging Performance (ISO 188, except 150 +/- 50 air changes/h, 1000 h at 140 +/

31、- 2 C. After heat aging test specimens are to be conditioned in a desiccator for 3 - 5 h at 23 +/- 2 C. Unaged property values shall be determined at the time of the aged properties determination) ENGINEERING MATERIAL SPECIFICATION WSS-M4D822-B4 Copyright 2018, Ford Global Technologies, LLC Page 5 o

32、f 10 3.7.8.1 Impact Strength, Notched Charpy, Change +/- 25% max (Test Method per para 3.7.6.1, specimens to be notched before Heat Aging) 3.7.9 Interior Odor Test (FLTM BO 131-03, Variant B, Specimen G) Condition 1 Rating 3 max Condition 2 Rating 3 max Condition 3 Rating 3 max 3.7.10 Determination

33、of the Fogging Characteristics of Interior Automotive Materials Photometric (SAE J1756, Specimen F, 3 h at 100 C heating, 21 C cooling plate, post test conditioning 16 h) Fog Number 70 min Formation of clear film, droplets or crystals is cause for rejection. 3.7.11 Flammability (ISO 3795/SAE J369, S

34、pecimen B, smooth surface) Burn Rate 100 mm/minute max 3.8 MATERIAL PROPERTIES REPORT ONLY Values are retained in Ford Materials Database: . 3.8.1 Flexural Modulus Report Value, GPa(ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.8.2 Molding Shrinkage (Report method used, sample s

35、ize and value) After 48 h at 23 +/- 2 C Flow Report Value, % Cross Flow Report Value, % Note: Shrinkage vales are determined on plaque samples and represent approximate values, part shrinkage can be affected by molding conditions, part thickness and geometry. 3.8.3 Post Shrinkage (Report method used

36、, sample size and value Separate specimens required for each test, report total shrinkage) After 48 h at 80 C +/- 2 C Flow Report Value, % Cross Flow Report Value, % After 30 minutes at 120 C +/-2 C Flow Report Value, % ENGINEERING MATERIAL SPECIFICATION WSS-M4D822-B4 Copyright 2018, Ford Global Tec

37、hnologies, LLC Page 6 of 10 Cross Flow Report Value, % 3.8.4 Coefficient of Linear Thermal Expansion (ISO 11359-2) -30 +/- 2 C to 60 +/- 2 C Flow Report Value, E-5 mm/mm/ C Cross Flow Report Value, E-5 mm/mm/ C 60 +/- 2 C to 120 +/- 2 C Flow Report Value, E-5 mm/mm/ C Cross Flow Report Value, E-5 mm

38、/mm/ C 3.8.5 Water Absorption Report Value, % (ISO 62, 24 h immersion, Specimen H) 3.8.6 Heat Deflection Temperature (ISO 75-1 and ISO 75-2, Specimen D, flatwise, Bath silicone oil, 0.34 +/- 0.1 mm deflection) At 0.45 MPa Report Value. C min All specimens dry as molded. If not tested immediately aft

39、er molding, specimens must be stored in a sealed, moisture-proof container filled with silica gel. 3.8.7 Poissons Ratio Report Ratio (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.8.8 Moisture Conditioned 3.8.8.1 Moisture Content Report Value wt. % (ISO 15512, Karl Fisher, or ASTM D

40、756-93 weight change method) Note: Moisture content must be between 1.0 2.0 wt.% before testing para 3.8.8.2, 3.8.8.3, 3.8.8.4, and 3.8.8.5. 3.8.8.2 Tensile Strength at Break Report Value, MPa (ISO 527-1 and ISO 527-2, Specimen A, 5 mm/minute test speed, 23 +/- 2 C) 3.8.8.3 Tensile Modulus Report Va

41、lue, GPa (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.8.8.4 Impact Strength, Notched Charpy Report Value, kJ/m2 (ISO 179-1/1eA, Specimen D, 23 +/- 2 C) Report Break Type 3.8.8.5 Flexural Modulus Report Value, GPa(ISO 178, Specimen D, 64 mm support span, 2 mm/minute test speed) 3.8

42、.9 Supplemental Information The following curves are to be submitted with the data packages: FTIR ENGINEERING MATERIAL SPECIFICATION WSS-M4D822-B4 Copyright 2018, Ford Global Technologies, LLC Page 7 of 10 TGA DSC CLTE (3 curves per directions, flow and cross flow) Engineering Stress/Strain at 23 +/

43、- 2 C, -40 +/- 2 C and 140 C 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 TYPICAL PROPERTIES USING METHODS IN SECTION 3.4 P

44、ara. Test Typical Value Units 3.8.1 Flexural Modulus 8.2 GPa 3.8.2 Molding Shrinkage (After 48 h at 23 +/- 2 C) (For specific method and sample size, contact Materials Engineering) Flow Cross Flow 0.4 0.7 % % 3.8.3 Post Shrinkage (For specific method and sample size, contact Materials Engineering. V

45、alues show total shrinkage) After 48 h at 80 +/- 2 C Flow Cross Flow After 30 minutes at 120 C Flow Cross Flow 0.02 0.06 0.03 0.07 % % % % 3.8.4 Coefficient of Linear Thermal Expansion -30 to 60oC Flow Cross Flow 60 to 120oC Flow Cross Flow 3.0 7.2 2.8 12.8 E-5 mm/mm/ C E-5 mm/mm/ C E-5 mm/mm/ C E-5

46、 mm/mm/ C 3.8.5 Water Absorption 0.8 % 3.8.6 Heat Deflection, at 0.45 MPa 214 C 3.8.7 Poissons Ratio 0.4 N/A 3.8.8.1 Moisture Content 2.2 % 3.8.8.2 Moisture Conditioned Tensile Strength at Break 66 MPa 3.8.8.3 Moisture Conditioned Tensile Modulus 4.02 GPa 3.8.8.4 Moisture Conditioned Notched Charpy

47、Impact 7 kJ/m2 3.8.8.5 Moisture Conditioned Flexural Modulus 3.9 GPa 4.2 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES PA6-(GF+M)40 (ISO 1043/11469) ENGINEERING MATERIAL SPECIFICATION WSS-M4D822-B4 Copyright 2018, Ford Global Technologies, LLC Page 8 of 10 Table 1: Minimum Sample Size Initial Appro

48、val and/or Initial Approval in a New Region New Manufacturing Location for Previously Approved Material Para. Test Minimum Lots Specimens per Lot Total Test Specimens Lots Specimens per lot Total Test Specimens 3.4.6 WSS-M15P4-H/Latest Reference Performance Specification 3.6.1 Weathering Resistance

49、1 1 1 3,6,2 Scratch Resistance 1 3 3 3.7.1 Melt Temperature 3 1 3 3.7.2 Determination of Ash 3 1 3 1 1 1 3.7.3 Density 1 3 3 3.7.4 Tensile Strength at Break* 3 5 15 1 5 5 3.7.5 Tensile Modulus* 3 10 30 1 10 10 3.7.6 Impact Strength Notched Charpy (per condition)* 3 10 30 1 10 10 3.7.7 Heat Deflection Tempera