FORD WSS-M4D932-B2-2017 POLYPROPYLENE (PP) COPOLYMER MEDIUM IMPACT COMPOUND INJECTION MOLDED UNDERHOOD TO BE USED WITH FORD WSS-M99P1111-A (Shown on FORD WSS-M4D932-B1).pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 2 2017 03 27 Editorial See Summary of Revisions C. Saige, NA 2016 05 02 Editorial See Summary of Revisions M. Corley, EU 2014 02 18 Released T.Nover, M. Corley, EU Controlled document at www.MATS Copyright 2017, Ford Global Technologies,

2、 LLC Page 1 of 8 POLYPROPYLENE (PP) COPOLYMER, MEDIUM WSS-M4D932-B1 IMPACT COMPOUND, BLOW MOLDED, UNDERHOOD POLYPROPYLENE (PP) COPOLYMER, MEDIUM WSS-M4D932-B2 IMPACT COMPOUND, INJECTION MOLDED, UNDERHOOD 1 SCOPE The material defined by this specification is an unfilled thermoplastic molding compound

3、 based on polypropylene copolymer. These are non UV-stable materials. 2 APPLICATION WSS-M4D932-B1 This specification was released originally for material used for blow molded windshield washer solution reservoirs. This material has a lower melt flow rate and is typically used for blow molded or extr

4、uded applications. WSS-M4D932-B2 This specification was released originally for material used for injection molded windshield washer solution reservoirs. This material has a higher melt flow rate and is typically used for injection molding applications. LIMITATIONS This material does not contain UV

5、stabilizers, long term exposure to direct sunlight could cause chalking and loss of gloss. 3 REQUIREMENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on

6、the drawing, CAD file, or other documents. The list of approved sources is located within Ford at or available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in a controlled

7、 environment of 23 +/- 2 C and 50 +/- 5% relative humidity. Testing of the material should occur in the conditioning environment or soon after removal 3.3 INFRARED SPECTROPHOTOMETRY AND THERMAL ANALYSIS IR spectra and thermograms from initial material approval shall constitute the reference standard

8、 and shall be kept on file at the designated material laboratory. The material supplier shall ensure that all future material supplied to the specification shall produce IR spectra and thermograms that correspond to the reference standard when tested under the same conditions. ENGINEERING MATERIAL S

9、PECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 2 of 8 3.4 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS 3.4.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/- 3 sigma values were

10、to be reported. The specification minimum, maximum or range was established using 3 sigma data. For 2011 and beyond, refer to Table 2 for number of samples required for each test. 3.4.2 This specification is based on virgin materials, however materials with recycled content as defined by WRS-M99P42-

11、A1 (post-consumer and/or postindustrial recyclates and repolymerised recycled materials) should be used whenever technically feasible and following all materials and PV testing required by Ford Materials Engineering. 3.4.3 The use of regrind is permitted, for economic / environmental reasons. Part m

12、anufacturers using this specification must complete DV and PV testing with the allowable amount of regrind and the maximum allowable regrind content must be specified on the engineering drawing. Any changes to what is specified on the drawing (no specific amount implies zero regrind) must be approve

13、d by Materials and PD Engineering through the formal Ford Motor Comany process (SREA). 3.4.4 Performance Criteria: Parts using this specification shall meet the appropriate performance specifications, WSS-M15P50-B/Latest. 3.4.5 Ford Materials Engineering may request a Control Plan and Certificate of

14、 Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Melt Flow Rate Impact Strength, Notched Charpy at 23C Flexural Modulus 3.5 SAMPLE PREPARATION Unless otherwise specified all tests shall be carried out on test specimens cut (in accordance with the ISO me

15、thods specified) from blow molded parts. Specimens are tested with the as-molded thickness of the part and are not machined to meet the thickness requirements of the Standard Test Methods except where necessary for fixturing. Greater variation in test values can be anticipated when evaluating materi

16、als that are thinner than recommended by an applicable Industry Standard/Test Method. The test specimens A and D shall be molded using molding conditions defined in ISO 1873-2. See Table 2 for the number of samples required. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm

17、 (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795) Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A, 80 x 10 x 4.0 +/- 0.2 mm Specimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diame

18、ter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 3 of 8 3.6 MATERIAL PROPERTIES 3.6.1 Density 0.885- 0.92 g/cm3 (ISO 1183, Method A) 3.6.2 Tensile Strength at Yield 20 MPa, min (ISO 527-1 and I

19、SO 527-2, Specimen A, 50 mm/minute test speed) 3.6.3 Elongation at Yield 5 %, min (ISO 527-1 and ISO 527-2, Specimen A, 50 mm/minute test speed) 3.6.4 Tensile Modulus 0.9 GPa, min (ISO 527-1 and ISO 527-2, Specimen A, 1 mm/minute test speed) 3.6.5 Flexural Modulus 0.8 GPa, min (ISO 178, Specimen D,

20、64 mm support span, 2 mm/minute test speed) 3.6.6 Impact Strength, Notched Charpy (ISO 179-1/1eA, Specimen D) 3.6.6.1 At 23 +/- 2 C 12 kJ/m2, min Report Break Type3.6.6.2 At -40 +/- 2 C 2.0 kJ/m2,min Report Break Type The test specimen must be conditioned for minimum of 6 hours at the above specifie

21、d temperature prior to impact test. Low temperature testing shall be done within the cold chamber, if not possible, test may be conducted outside, but within 5 seconds. 3.6.7 Heat Deflection Temperature 41 C, min (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm deflection. At 1.80 MPa)

22、3.6.8 Heat Aging Performance (ISO 188, 150 +/- 50 air changes/h, 1000 h at 100 +/- 2 C. After heat aging test specimens are to be conditioned in a desiccator For 3 - 5 h at 23 +/- 2 C. Unaged propertyvalues shall be determined at the timeof the aged properties determination) 3.6.8.1 Tensile Strength

23、 at Yield, Change +/- 25%, max (Test Method per para 3.6.2) 3.6.8.2 Impact Strength, Notched Charpy, Change +/- 25%, max (Test Method per para 3.6.8.1, specimens to be notched before Heat Aging) ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 4

24、of 8 3.6.9 Flammability (ISO 3795/SAE J369, Specimen B, smooth surface) Burn Rate 100 mm/minute, max 3.7 MATERIAL PROPERTIES REPORT ONLY Values are retained in Ford Materials Database . 3.7.1 Melt Flow Rate Report Value, (ISO 1133 230 C, 2.16 kg) g/10minutes 3.7.2 Molding Shrinkage (Report method us

25、ed, sample size and value) After 48 h at 23 +/- 2 C Flow Report Value, % Cross Flow Report Value, % 3.7.3 Coefficient of Linear Thermal Expansion (ISO 11359-2, -30 +/- 2 C to Tg, Tg to 100 +/- 2 C) Flow Report Value, E-5 mm/mm/ C Cross Flow Report Value, E-5 mm/mm/ C 3.7.4 Impact Strength, Notched I

26、zod (ISO 180/1A, Specimen D) 3.7.4.1 At 23 +/- 2 C Report Value kJ/m2 Report Break Type 3.7.5.2 At -40 +/- 2 C Report Value kJ/m2 Report Break Type The test specimen must be conditioned for minimum of 6 hours at the above specified temperature prior to impact test. Low temperature testing shall be d

27、one within the cold chamber, if not possible, test may be conducted outside, but within 5 seconds 3.7.5 Heat Deflection Temperature Report Value, C, min (ISO 75-1 and ISO 75-2, Specimen D, flatwise, 0.34 +/- 0.1 mm deflection. At 0.45 MPa) 3.7.6 Poissons Ratio Report Ratio (ISO 527-1 and ISO 527-2,

28、Specimen A, 1 mm/minute test speed) ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 5 of 8 3.7.7 Supplemental Information The following curves are to be submitted with the data packages: FTIR TGA DSC CLTE Engineering Stress/Strain at 23 C 4 GENE

29、RAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obta

30、in an expression of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized representative of the test facility, demonstrating full compliance with all the re

31、quirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality control documents (Process Failure Mode and Effects Analysis, Control Plans, Certification tes

32、ting) with Ford. 4.2 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved, whether or not such changes affect the materials ability to meet

33、the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers Request for Engineering Approval, SREA. For parts and components

34、using Ford Engineering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.3 RESTRICTED SUBSTANCE MANAGEMENT STANDARD Substance restrictions impos

35、ed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibility to comply with this standard on a continuing basis t

36、hrough IMDS and or GMAP reporting. ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 6 of 8 4.4 TYPICAL PROPERTIES USING METHODS IN SECTION 3.4 Table 1 4.5 MATERIAL IDENTIFICATION FOR RECYCLING PURPOSES PP3.5 g/10 min g/10 min 3.7.2 Molding Shrink

37、age After 48 h at 23 +/- 2 C Flow Cross Flow 1.1 1.8 1.0 1.7 % % 3.7.3 Coefficient of Linear Thermal Expansion Flow Cross Flow 11 - 16 13 16 E-5 mm/mm/ C E-5 mm/mm/ C 3.7.4 Impact Strength, Notched Izod At 23 +/- 2C At -40 +/- 2C 15 - 60 2 - 8 kJ/m kJ/m 3.7.5 Heat Deflection Temperature At 0.45 MPa

38、60 - 85 C 3.7.6 Poissons Ratio 0.3 0.5 N/A ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 7 of 8 Table 2 * For these requirements the 3 sigma value from the raw data is used to meet the requirements. Initial Approval New Manufacturing Location

39、for Previously Approved Material Para. Test Min. Lots Specimens per Lot Total Test Specimens Min. Lots Specimens per lot Total Test Specimens 3.6.1 Density 1 3 3 1 3 3 3.6.2 Tensile Strength at Yield * 3 5 15 1 5 5 3.6.3 Elongation at Yield * 3 5 15 1 5 5 3.6.4 Tensile Modulus 1 10 10 3.6.5 Flexural

40、 Modulus* 3 10 30 1 10 10 3.6.6 Impact Strength Notched Charpy (per condition)* 3 10 30 1 10 10 3.6.7 Heat Deflection Temperature* At 1.80 MPa 3 2 6 1 2 2 3.6.8 Heat Aging Performance 3.6.8.1 Tensile Strength at Yield, Change 1 5 5 3.6.8.2 Impact Strength, Notched Charpy, Change 1 10 10 3.6.9 Flamma

41、bility 1 5 5 3.7.1 Melt Flow Rate 3 1 3 3 1 3 3.7.2 Mold Shrinkage after 48h 1 1 5 3.7.3 Coefficient of Linear Thermal Expansion (per condition) 1 3 3 3.7.4 Impact Strength, Notched Izod (per condition) 1 10 10 3.7.5 Heat Deflection Temperature At 0.45 MPa 3 2 6 1 2 2 3.7.6 Poissons Ratio 1 2 2 1 2

42、2 3.7.7 Curves - FTIR - TGA - DSC - CLTE Stress/Strain Curves 1 1 1 per test ENGINEERING MATERIAL SPECIFICATION WSS-M4D932-B1/B2 Copyright 2017, Ford Global Technologies, LLC Page 8 of 8 5. SUMMARY OF REVISIONS 2017 03 22 para 2 Application added note for melt flow rate and typical applications; added to both B1 and B2 suffixes. Removed WSS-M99P1111-A and added those requirements directly into this specification. 2016 05 02 Editorial Removed reference to WSS-M99P2222-D1 in table 2