FORD WSS-M98D33-A15-2017 TUBE POLYAMIDE 12 (PA12) COVER POLYAMIDE 9T (PA9T) TUBE LOW PRESSURE FUEL ALCOHOL RESISTANT NON-CONDUCTIVE LOW PERMEATING TO BE USED WITH FORD WSS-M99P111.pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 00 2017 05 12 Released G. Kowalski, NA Controlled document at www.MATS Copyright 2017, Ford ; Global Technologies, LLC Page 1 of 3 TUBE, POLYAMIDE 12 (PA12) COVER, POLYAMIDE 9T (PA9T) TUBE, WSS-M98D33-A15 LOW PRESSURE, FUEL/ALCOHOL RESIS

2、TANT, NON-CONDUCTIVE, LOW PERMEATING 1. SCOPE This specification defines a multilayered tubing with a non-conductive inner layer. The construction has low permeation rates and good resistance to fuel/alcohol blends. 2. APPLICATIONS This specification was released originally for flexible fuel vapor l

3、ines requiring low permeation. The maximum working pressure should not exceed 104 kPa. Long term continuous operating temperature should not exceed 100 C and maximum intermittent temperature should not exceed 115 C. These lines will meet the requirements of the US market for both reformulated and fl

4、exible fuels. 2.1 LIMITATIONS The requirements listed in this specification represent values based on vehicle operating conditions that do not exceed 0.6 MPa fuel pressure. If the fuel system is expected to exceed this pressure this construction is not appropriate for these applications. 3. REQUIREM

5、ENTS 3.1 APPROVED SOURCES This specification requires the use of approved sources. Only the sources identified on the Ford Approved Source List (ASL) can be used when this specification is listed on the drawing, CAD file, or other documents. The list of approved sources is located within Ford at or

6、 available externally through a Ford Materials Engineer. 3.2 CONDITIONING AND TEST CONDITIONS All test values are based on material conditioned for not less than 24 h prior to testing in a controlled environment of 23 +/- 2 C and 50 +/- 5% relative humidity. Testing of the material should occur in t

7、he conditioning environment or soon after removal. 3.3 INFRARED SPECTROPHOTOMETRY AND/OR THERMAL ANALYSIS IR spectra and thermograms from initial material approval shall constitute the reference standard and shall be kept on file at the designated material laboratory. The material supplier shall ens

8、ure that all future material supplied to the specification shall produce IR spectra and thermograms that correspond to the reference standard when tested under the same conditions. 3.4 INITIAL QUALIFICATION Suppliers seeking approval to this specification must meet the initial qualification processe

9、s that include evaluating materials and constructions according to the applicable Fuel System Design Specification (SDS) and individual Design Verification Methods (DVM). ENGINEERING MATERIAL SPECIFICATION WSS-M98D33-A15 Copyright 2017, Ford Global Technologies, LLC Page 2 of 3 3.5 ADDITIONAL REQUIR

10、EMENTS Requirements beyond those explicitly stated in this document and the material specification may be specified on the Engineering drawing, Engineering specification (ES), performance specification, System Design Specification (SDS) and/or Attribute Requirement List (ARL). 3.7 PERFORMANCE CRITER

11、IA Materials approved to this specification must also be approved to the fuel system polymeric materials performance standard: WSS-M98P14-A1 3.7.1 Burst Pressure (SAE J2260, Room Temperature Burst, High Temperature Burst) 3.7.1.1 Room temperature burst (As received) 8000 kPa min 3.7.1.2 High tempera

12、ture burst (Burst at 115 C) 3000 kPa min 3.7.2 Kink resistance Ball must pass freely (SAE J2260, Ovality Requirement) 3.7.3 Dimensional Stability, length change 4 % max (Expose 300 mm of tubing in an air circulating oven (ASTM D 573/ISO 188) for 168 h at 120 +/- 2 C., measure at room temperature) 3.

13、7.4 Flammability Resistance, Cover Stock Only Self- extinguishing (ISO 3795) within 60 seconds 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Spe

14、cifications. 4.1 RECYCLING CODES PA12/PA9T 4.2 APPROVAL OF MATERIALS Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory t

15、est reports, signed by a qualified and authorized representative of the test facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the suppli

16、er will review the associated quality control documents (Process Failure Mode and Effects Analysis, Control Plans, Certification testing) with Ford. 4.3 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted

17、. Prior to making any changes to the material originally approved, whether or not such changes affect the materials ability to meet the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the ENGI

18、NEERING MATERIAL SPECIFICATION WSS-M98D33-A15 Copyright 2017, Ford Global Technologies, LLC Page 3 of 3 proposed changes (with reasons) by submission of a completed Suppliers Request for Engineering Approval, SREA. For parts and components using Ford Engineering Material Specifications, all samples

19、tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.4 RESTRICTED SUBSTANCE MANAGEMENT STANDARD Substance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers responsibility to comply with this standard on a continuing basis through IMDS and or GMAP reporting.