FORD WSS-M99P2222-B4-2011 PERFORMANCE VEHICLE INTERIOR ENVIRONMENT QUALITY COMPLETE VEHICLE REQUIREMENTS TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions 2011 06 21 TO BE N-STATUS Replaced by WSS-M99P2222-C1/C2/C3/C4 L. Sinclair, NA 2009 03 04 Activated S. Riewer, J.W.Williams Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 1 of 28 PERFORMANCE, VEHICLE INTERI

2、OR ENVIRONMENT QUALITY WSS-M99P2222 B1 MATERIAL / COMPONENT REQUIREMENTS PERFORMANCE, VEHICLE INTERIOR ENVIROMENT QUALITY WSS-M99P2222 - B2 ALLERGY TESTING AND DIRECT SKIN CONTACT REQUIREMENTS PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSS-M99P2222 B3 HVAC REQUIREMENTS PERFORMANCE, VEHICLE IN

3、TERIOR ENVIRONMENT QUALITY WSS-M99P2222 B4 COMPLETE VEHICLE REQUIREMENTS NOT TO BE USED FOR NEW DESIGN 1. SCOPE The purpose of this document is to harmonize VIEQ requirements within Ford Motor Company, and to document guidelines pertaining to certain materials with regards to Odour, Fogging and the

4、emission of Formaldehyde and Volatile Organic Carbon Compounds (VOCs). In addition are listed the requirements for allergy testing of materials which have direct skin contact with the vehicle occupants and requirements for exterior air filtration. 2 APPLICATION Section B1 and B2 is applicable to mat

5、erials and components ONLY. Section B2 is applicable to allergy testing and direct skin contact requirements ONLY Section B3 is applicable HVAC performance ONLY. Section B4 is applicable to complete vehicle interior requirements ONLY. The requirements established by this Standard apply to all produc

6、ts supplied to Ford and assembled into the cabin space and or air conditioning system. They apply equally to Full Service Suppliers, Proprietary (black box), and Ford specified items. References to “Ford“ within this document shall be understood to include any Ford designated vehicle platforms. 3. R

7、EQUIREMENTS The primary intent of this Standard is to control emissions from materials and formed articles used in the passenger cabin, load space and air filtration system. Conformance to these requirements must be completed prior to supply of product to Ford. Details of any brand-specific directio

8、n and this process can be obtained by contacting the appropriate regional Materials Engineering office (see Appendix 4). 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Materials suppliers and part producers must conform to Companys Standard Requirements for Production Materials (WSS-M99P1111-A).

9、 ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 2 of 28 REQUIREMENT MATRIX Table 1 Trustmark requirement Toxproof Vehicle Certification Program X Example B1 3.2 Material/Component Requirements Clause 1,2,

10、3 Clause 1,2,3,5, 6 Clause 1,2,3,4 B2 3.3 Allergy Testing Requirements Clauses 6, 7, 8,9,10,11 3.4 Direct Skin Contact Requirements Clause 12 B3 3.5 Filtration requirements Clause 13 Clause, 13 or 14.1 or 14,2 or 14.3 B4 3.6 Complete vehicle requirement Clause 15 Clause 15 Where a clause number is n

11、ot indicated, there is no requirement. Specific Part Example WSS-M99P2222-* B1 B2 B2 Part Name Clauses 1-5 Clauses 6-11 Clause 12 Skin Patch Test Instrument Panel X Steering Wheel (Leather) X X X Centre Console X Sound/Heat Control. & Floor Trim X X Headliner X Door trim X Seat Belt Webbing X X X Ge

12、arshift (Leather) X X X Package Tray X Load space X Seats (front. & rear-leather, fabric and vinyl) X X X See also appendix 6.ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 3 of 28 SECTION B1- Performance

13、 requirements, Materials and components 3.2 Odour, formaldehyde, fogging and volatile organic carbon compound and hazardous substances emission requirements Table 2 Limits for various materials and components CLAUSE 1 2 3 4 5 Odour Rating 1-6 Formaldehyde mg/kg dry mat. Fogging mg Hazardous substanc

14、es (1) g C/g mat Total-C g C/g mat Polymer / Material FLTM BO131-03 FLTM BZ 156-01 VDA 275 SAE J1756 FLTM BZ 157-01 VDA 277 FLTM BZ 157-01 VDA 277 Polypropylene (PP) Painted 3 3 not expected 10 2,5 2,5 65 70 80 90 95 By an additional test the filter system has to proof the same collection efficiency

15、 in a measurement using real pollen. 3.5.2 OPTIONAL FILTRATION PERFORMANCE (CLAUSE 14) The target can be solved by using, for instance, a Combined Gas and Particle filter. To prevent the occupants from high concentrations of particles and gases. Exterior smell is also to be minimised. ENGINEERING MA

16、TERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 10 of 28 3.5.2.1 Filtering Performance: Clause 14.1 Testing is performed according to DIN 71460 part 1 and 2 (particles and gases) Initial efficiency, Particles at 80 l/s

17、(22 C / 50% RH / dust conc. 70 mg/m3): Geometric diameter: Requirement: 0,10,3 m 20% NaCl 0,3-0,5 m 75% SAE coarse 0,5-1,0 m 80% SAE coarse 1,0-5,0 m 85% SAE coarse -5,0 m 95% SAE coarse Efficiency, Gases at 50 l/s (22 C / 50% RH): Gas component Requirement (0 / 5 minutes) n-Butane 80 ppm 90% / 50%

18、Toluene 80 ppm 90% / 85% NO2 30 ppm 95% / 90% Capacity, (22C / 50% RH): n-butane 80 ppm 5 g Toluene 80 ppm 30 g 3.5.2.2 Filtering Performance: Clause 14.2 (Advanced filter requirements) Testing is performed according to DIN 71460 part 1 and 2 (particles and gases). For testing with Sodium Chloride:

19、The NaCl concentration used in the atomizer (range: 1-10%) shall be provided. The efficiency is calculated as arithmetic mean of the efficiency at particle mobility diameters 0.03, 0.1 and 0.4 m. The particle fractional efficiency curve (measured by SMPS, for example) shall be provided. Initial effi

20、ciency, Particles at 80 l/s (22C / 50% RH): Optical/Aerodynamic Diameter Requirement 0.03 - 0.4 m 70% Sodium Chloride (mobility diameter) 0.3/0.49 m 90% test dust A2 (ISO 12103-1) 0.5/0.81 m 92% 1/1.62 m 95% 3/4.86 m 97% 10/16.2 m 98% Particle Fractional Filtration Efficiency at 80 l/s over filter l

21、ifetime 30000km / 1 year EU markets. An acceptable procedure is ageing with ambient air for a minimum of 25 days / 24 h at 80 l/s with an outdoor filter test stand located at a roadside/industrial area in central Europe. The location should be communicated and agreed. ENGINEERING MATERIAL SPECIFICAT

22、ION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 11 of 28 The efficiency must be equal or better during the whole service interval: Optical/Aerodynamic diameter: Requirement: 0.03 - 0.4 m 40% Sodium Chloride (mobility diameter) 0.3/0.49

23、m 70% test dust A2 (ISO 12103-1) 0.5/0.81 m 80% 1/1.62 m 85% 3/4.86 m ca.95% 10/16.2 m ca. 95% Efficiency, Gases at 50 l/s (22C 1C / 50% RH 2%) and concentration 80 ppm. NO2 Test condition: According to DIN 72460 part 2, conc. 30 ppm. New filter Requirement: n-Butane =90% Toluene =90% NO2 =95% (30 p

24、pm) Filter loaded 300 sec. at conditions above Toluene =85% n-Butane =50% Nitrogen dioxide =90% Filter loaded 60 min. at conditions above (NO2 gas holding capacity): NO2 =80%, conc. 30 ppm Gas holding capacity at conditions above Requirement: Toluene = 50 g n-Butane = 8 g Odour: Requirement: Odour f

25、rom ambient air must not be perceived as annoying for the customer. Risk of odour from HVAC system must be addressed when designing the Air Quality System. Recirculated air should be filtered. The maximum allowable value of the air coming from the HVAC is 3 according to FLTM BO131-03 The filter may

26、not produce any odours. All materials used in the filter cassette must have a rating 2 according to FLTM BO131-03. Test Method: After operating the HVAC with the filter installed for 5 hours the system must be free of unpleasant odours as rated in FLTM BO131-03. Test of filter/materials according to

27、 FLTM BO131-03. Filter Lifetime: Requirement: 30 000 km / 1 year on European Markets. Airflow reduction: Max 20% airflow reduction in VENT mode, max blower, Tempset: MIN. This requirement is to be fulfilled at end of lifetime. The airflow reduction shall be demonstrated with the filter loaded with 1

28、5g SAE fine / A2 (ISO 12103-1). ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 12 of 28 Test Method: The filter shall be loaded according to DIN 71460 part 1 at 80 l/s with test dust SAE fine / A2 (ISO 12

29、103-1). For the air flow reduction the filter needs to be mounted in the HVAC including air ducts. 3.5.2.3 Filtering Performance (Clause 14.3): Base level The target is to fulfil the level of good air quality defined by EU, WHO and AAF during the whole lifetime of the filter. This can be solved by u

30、sing for instance a Gas- and Particle filter system (14.1) The air quality levels listed below are to be fulfilled during 15 minutes (average) driving in all normal conditions, which is city driving, highway driving, traffic jam, and rural driving in normal climate conditions. WHO Air quality Guidel

31、ine (Base level In-cabin Air quality guideline) (to be fulfilled in cabin): NO2 max.200 g/m3 0,105 ppm PM10 max 50 g/m3, CO max 10000 g/m3, 8,6 ppm BENZENE max. 5 g/m3, 0,0015 ppm OZONE max.100 g/m3 0,05 ppm SO2 max.250 g/m3 0,094 ppm CO2 max 1500 ppm / 15min/ 5 passengers Advanced level The target

32、is to outperform the level of good air quality defined by EU, WHO and AAF during the whole lifetime of the filter. This can be solved by using for instance an advanced Gas- and Particle filter system (14.2). The air quality levels listed below are to be fulfilled during 15 minutes (average) driving

33、in all normal conditions, which is city driving, highway, driving, traffic jam, and rural driving in normal climate conditions. WHO Air quality Guideline (Advanced level In-cabin Air quality guideline) (to be fulfilled in cabin): NO2 max.100 g/m3 0,052 ppm PM10 max 50 g/m3, UF PM reduction by 70% CO

34、 max 10000 g/m3, 8,6 ppm BENZENE max. 5 g/m3, 0,0015 ppm OZONE max.100 g/m3 0,05 ppm SO2 max.250 g/m3 0,094 ppm CO2 max 1500 ppm / 15min/ 5 passengers ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 13 of

35、28 SECTION B4-Performance Requirements, Complete Vehicle 3.6 Complete Vehicle Requirements The complete interior of the vehicle may be required to be tested to the following requirements, dependant upon the intended market or the brand specific requirements. Emission Requirements for the Complete Ve

36、hicle Interior. CLAUSE 15 Substance / class Limit Value without air exchange Maximum g/m VOC (C6-C16) 1) 3000 Formaldehyde2) 60 BTEX (except benzene) 1) Benzene Styrene 200 5 30 or Sum of Halogenated hydrocarbons 1,4) 10 or Sum of Esters of Mono alcohols1,4) 200 or Sum of Aldehydes (except Formaldeh

37、yde)1,2,3,4) Individual levels must not exceed 50 g/m 120 or Sum of Alcohols1,4) 50 or Sum of Glycol-ethers and Glycolesters1,4) 100 or Sum of N-Nitrosamines5) 1 or Sum of Amines1,4) 50 or Sum of Phenols1) 20 or Sum of Phthalates1,4) 30 or Sum of Isocyanates6) 10 or Sum of Ketones1,2,4) 100 ENGINEER

38、ING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 14 of 28 1) sampling XAD4/charcoal (liquid desorption) or TENAX according to DIN ISO 16000-6 2) Sampling an DNPH-Silica gel-cartridges, desorption with acetonitrile

39、according to DIN ISO 16000-3 3) VOC: Sum of all compounds eluted between C6-C16 according to DIN ISO 16000-6 4) In the sum of each group only unambigiuosly identified substances are considered which are measured above the limit of determination. Non-detected components are not considered for the gen

40、eration of the sum 5) Sampling on Thermosorb-N-cartridges, extraction from solid phase with organic solvents, determination by GC/CFS 6) Sampling on Drger isocyanate- set or equivalent ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Gl

41、obal Technologies, LLC Page 15 of 28 APPENDIX 1 Hazardous Substances List Substance Dangerous Properties Requirements g/g material Benzene CAS 71-43-2 May cause cancer 0,1 Carbon disulphide CAS 75-15-0 Reproduction disturbing 0,1 Dimethyl formamide CAS 75-15-0 Reproduction disturbing 0,1 2-ethoxyeth

42、anol CAS 110-80-5 Reproduction disturbing 0,1 2-ethoxyethylacetate CAS 111-15-9 Reproduction disturbing 0,1 2-methoxyethanol CAS 109-86-4 Reproduction disturbing 0,1 2-methoxyethylacetate CAS 110-49-6 Reproduction disturbing 0,1 Phenol CAS 108-95-2 Toxic 0,1 Chlorinated hydro-carbons May cause cance

43、r 0,1 Tetrahydrofuran CAS 109-99-9 Toxic 0,1 Triethanolamine CAS 102-71-6 Sensitising 0,1 Triethylamine CAS 121-44-8 Sensitising 0,1 ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222 B1/B2/B3/B4 Printed copies are uncontrolled Copyright 2010, Ford Global Technologies, LLC Page 16 of 28 APPENDIX 2 Requ

44、irements for Interior Space: The interior air testing is conducted in a new car with an age, which is representative for the time between manufacturing and sales, max. 4 weeks (28 days +/- 5). Because of the known VOC emission behaviour of materials these measurements lead to maximum concentrations

45、which decay with increasing time after the production date. The objective is to determine the indoor air concentration of volatile organic compounds under the typical conditions of use. The typical temperature in a car is assumed to be 21C. In order to maintain this temperature at higher outdoor tem

46、peratures an integrated air conditioning is recommended Before the measurement the car is conditioned in a climatic chamber at 21 2C for at least 8 h. A sampling tube is installed at the drivers nose position and all windows and doors are closed. During the interior air sampling a temperature of 21

47、2C is maintained. The sampling time is 30 minutes. The measurement takes place without any air exchange. By this procedure the mean VOC concentration is determined a passenger is exposed to in a closed car during the first 30 min after entering the car. According to practical observations after 30 m

48、in passengers would at least partly open the windows or switch on the fan in order to breathe fresh air and to reduce the carbon dioxide concentration in the interior air The conditioning and sampling temperatures against time are monitored by a data logger. The air in the test chamber outside the c

49、ar is measured simultaneously in order to determine the blank values of VOC components. A second measurement is done after driving the car for 30 min in order to detect volatile organic compounds which might be released by the warm motor and contaminate the interior air through leaks in gaskets and seals. In connection with both measurements the odour of the interior air is documented. Only a weak