FORD WSS-M99P2222-F1-2017 PERFORMANCE VEHICLE INTERIOR ENVIRONMENT QUALITY MATERIAL REQUIREMENTS TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 00 2017 03 17 Released D. Stark, NA Controlled document at www.MATS Copyright 2017, Ford Global Technologies, LLC Page 1 of 10 PERFORMANCE, VEHICLE INTERIOR ENVIRONMENT QUALITY WSS-M99P2222-F1 MATERIAL REQUIREMENTS PERFORMANCE, VEHICLE I

2、NTERIOR ENVIRIOMENT QUALITY WSS-M99P2222-F2 MATERIAL ALLERGY AND DIRECT SKIN CONTACT REQUIREMENTS 1. SCOPE The purpose of this document is to establish guidelines pertaining to certain materials with regards to Odor, Fogging, the emission of Volatile Organic Carbon Compounds (VOCs) and direct skin c

3、ontact with the vehicle occupants. 2. APPLICATION WSS-M99P2222-F1 is applicable to requirements for odor, fogging, and the emission of VOCs only. WSS-M99P2222-F2 is applicable to requirements for allergy and direct skin contact testing only. The requirements established by this Standard apply to mat

4、erials only defined by this document supplied to Ford and assembled into the cabin space. They apply equally to Tier 1 Suppliers, Full Service Suppliers, Proprietary (black box), and Ford-specified items. 3. REQUIREMENTS 3.1 APPROVED SOURCES This specification is performance based and does not have

5、approved sources. 3.2 CONDITIONING AND TEST CONDITIONS Table 1 lists test material type and criteria for testing. Material supplier responsibilities: Shall use the Material Information Label in Appendix 1 Sampling the test material immediately after manufacturing Preferred process-material supplier

6、conditions the test specimens according to Table 1, Conditioning Period column After the 14 28 conditioning period or after manufacturing, test specimens must be placed in a new polyethylene (PE) coated aluminium bag or wrapped tightly in silicone-free aluminium foil then placed in a new PE bag for

7、shipping to a test laboratory Test material shall be shipped to the test laboratory within the next business day of bagging/packaging Test laboratory responsibilities: ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 2 of 10 Inspec

8、t test material bagging/packaging upon delivery. Damage to the bagging/packaging of the test material is cause for rejection and the test laboratory shall request additional test material from the material supplier If the test material has not been conditioned by the material supplier: within 5 busi

9、ness days of receiving the test material, cut out test specimens according to appropriate test methods listed under paragraph 3.4 of this specification Condition test specimens according to Table 1, Conditioning Period column After the 14 28 conditioning period, test specimens must either be tested

10、immediately or placed in a new PE-coated aluminium bag or wrapped tightly in silicone-free aluminium foil then placed in a new PE bag until testing. Testing must be performed within 30 days of receiving the test material All test values are based on material conditioned for not less than 24 h prior

11、to testing in a controlled environment of 23 +/- 2 C and 50 +/- 5% relative humidity. Testing of the material should occur in the conditioning environment or soon after removal. 3.3 TEST MATERIAL INFORMATION (WSS-M99P2222-F1 ONLY) Table 1 Test material types and criteria for testing Test Material Ty

12、pe Test Material Dimensions Conditioning Period Color / Grain Manufacturing Location Leather (seating, steering wheel, IP, trim) hide 14 28 days after manufacturing Any color Note: Change in color or grain DOES NOT require material to be re-tested Change in manufacturing location from original mater

13、ial approval DOES require material to be re-tested Fabric (seating, headliner, trim) 1 m2 Polymeric Film (seating, IP, trim) Carpet (floor, luggage compartment, trunk, package tray, throw-in floor mats) 3.4 REPORTING FORMAT AND DATA EXCHANGE The data exchange file shall be constructed as follows. VO

14、C concentrations as well as all other relevant parameters shall be reported and exchanged as a csv-formatted data file. Parameter values shall be separated by a comma, ASCII-Code #h2C. The decimal marker of numerical values shall be a point, ASCII-Code #h2E. Lines shall be terminated by carriage ret

15、urn, ASCII-Code #h0D. No thousands separators shall be used. 3.5 MATERIAL REQUIREMENTS (WSS-M99P2222-F1 ONLY) Reference Appendix 3 for the list of capable laboratories that can conduct required testing Use the reporting format listed in 3.4 REPORING FORMAT AND DATA EXCHANGE ENGINEERING MATERIAL SPEC

16、IFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 3 of 10 3.5.1 Odor (FLTM BO 131-03) Condition 1 Rating 3, max Condition 2 Rating 3, max Condition 3 Rating 3, max 3.5.2 10-L Bag Method (FLTM BZ 108-01) 3.5.2.1 Formaldehyde Report Values, g/m3 3.5.2.2 Aceta

17、ldehyde Report Values, g/m3 3.5.2.3 Acrolein Report Values, g/m3 3.5.2.4 Benzene Report Values, g/m3 3.5.2.5 Toluene Report Values, g/m3 3.5.2.6 Ethylbenzene Report Values, g/m3 3.5.2.7 Xylenes Report Values, g/m3 3.5.2.8 Styrene Report Values, g/m3 3.5.2.9 Total VOC as Toluene equivalent Report Val

18、ues, g/m3 3.5.3 Fogging 3.5.3.1 Photometric 70 min (SAE J1756, 3 h at 100 C heating, 21 C Cooling plate, post-test conditioning 16 h) Formation of clear film, droplets or crystals is cause for rejection 3.5.3.2 Gravimetric (Leather Only) 4.0 mg. max or as (SAE J 1756, Method B, required in Material

19、16 h at 100 C heating, 21 C cooling Specifications Plate, post conditioning 4 h) 3.6 ALLERGEN REQUIREMENTS (WSS-M99P2222-F2 ONLY) INTERIOR DIRECT SKIN CONTACT FOR LEATHER, FABRICS, POLYMERIC FILMS, WEBBING AND STEERING WHEEL IN-MOLD PAINT These tests are obligatory for all materials which have a for

20、eseeable direct skin contact longer than 30 seconds. See Appendix 2 for affected components See Appendix 3 for a list of capable laboratories that can conduct the tests required ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 4 of

21、 10 Use the reporting format listed in 3.4 REPORING FORMAT AND DATA EXCHANGE 3.6.1 pH Of Aqueous Extract 3.5 8.0 (DIN EN ISO 4045) Leather Only (DIN EN ISO 3071) 3.6.2 Formaldehyde (release under test conditions) 100 mg/kg max (DIN EN ISO 17226-2) Leather Only (DIN EN ISO 14184-1) 3.6.3 Organotin Co

22、mpounds (DIN EN ISO 17353, Solvent Extraction) Tributyltin (TBT) 0.025 mg/kg max Dibutyltin (DBT) 1 mg/kg max Monobutyltin (MBT) 1 mg/kg max Dioctyltin (DOT) 1 mg/kg max Triphenyltin (TPT) 1 mg/kg max 3.6.4 Soluble Mineral Tanning Agents Leather Only 200 mg/kg max (extraction with acidic sweat solut

23、ion according to DIN EN ISO 105-E04 (24h/40C) determination by means of ICP-OES, AAS, ICP-MS-sample size 3x3 mm max, sample weight 1 +/- 0.1g, ratio of sample size/acidic sweat solution by volume 1/20, extraction time 1 hr +/- 5 minutes without shaking.) Total Content of Soluble Al, Cr, Ti, Zr 3.6.5

24、 Other Heavy Metals See Table 2 (extraction with acidic sweat solution according to DIN EN ISO 105-E04 determination by means of ICP-OES, AAS, ICP-MS-sample size 3 x3 mm max, sample weight 1 +/- 0.1g, ratio of sample size/acidic sweat solution by volume 1/20, extraction time 1 hr +/- 5 minutes witho

25、ut shaking.) Table 2 List of heavy metals Heavy Metal Limit (max) Antimony 5.0 mg/kg 25.0 mg/kg TEXTILES ONLY Arsenic 0.2 mg/kg Cadmium 0.1 mg/kg Cobalt 4.0 mg/kg Copper 50.0 mg/kg Lead 0.8 mg/kg ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technolog

26、ies, LLC Page 5 of 10 Mercury 0.02 mg/kg Nickel 4.0 mg/kg 4. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. 4.1 APPROVAL OF MATERIAL

27、S Suppliers desiring approval of their materials shall first obtain an expression of interest from Purchasing, Design or Product Development, and Materials Engineering. The supplier shall submit a completed copy of their laboratory test reports, signed by a qualified and authorized representative of

28、 the test facility, demonstrating full compliance with all the requirements of the Material Specification. Tested material samples must be available for review upon request and kept for a minimum of one year. Upon request, the supplier will review the associated quality control documents (Process Fa

29、ilure Mode and Effects Analysis, Control Plans, Certification testing) with Ford. 4.2 SUPPLIERS ONGOING RESPONSIBILITY All materials must be equivalent in all characteristics to the material upon which approval was originally granted. Prior to making any changes to the material originally approved,

30、whether or not such changes affect the materials ability to meet the specification requirements, the supplier shall notify the affected Supplier Technical Assistance (STA), Purchasing, and Materials Engineering activities of the proposed changes (with reasons) by submission of a completed Suppliers

31、Request for Engineering Approval, SREA. For parts and components using Ford Engineering Material Specifications, all samples tested to the specifications for Design Verification (DV), Production Verification (PV) and Production Part Approval Process (PPAP) sign off must be kept until Job 1. 4.3 REST

32、RICTED SUBSTANCE MANAGEMENT STANDARD Substance restrictions imposed by regulations or Company direction applies to the materials addressed by this document. The restrictions are identified in the Restricted Substance Management Standard WSS-M99P9999-A1 which is updated yearly. It is the suppliers re

33、sponsibility to comply with this standard on a continuing basis through IMDS and or GMAP reporting. ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 6 of 10 Appendix 1 Material Information Label Ford Test Specification WSS-M99P2222

34、-F1 / -F2 Material Type (fabric, leather, etc.) Supplier Name Material Product Code/Trade Name Manufacturing Site Location Supplier Contact Name Supplier Contact E-mail Ford Material Specification Number Ford Vehicle Program Code Manufacturing Date Packaging Date Material Ship Date Remarks NOTE: Mat

35、erial information label shall be taped to the outside of the packaging. ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 7 of 10 APPENDIX 2 Reference list of parts to be tested. See specific program for complete list. Center Consol

36、e Armrest Door Trim Upper armrest Lower armrest Seat Belt All Seat Belt Webbings Gearshift Gear Knob Non leather Gear Knob Leather Seats (front & rear) All fabrics All leathers/polymeric films Steering Wheel Steering Wheel NON LEATHER Steering Wheel LEATHER ENGINEERING MATERIAL SPECIFICATION WSS-M99

37、P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 8 of 10 APPENDIX 3 Laboratories for Vehicle Interior Environment Quality Testing Please contact the desired laboratory to confirm test capabilities No claim to be complete Europe: TV NORD AG Am TV 1 30519 Hannover Tel.: +49

38、(0)511 986-0 Fax: +49 (0)511 986-1237 info tuev-nord.de TV Produkt und Umwelt GmbH General Manager Product and Environment Am Grauen Stein 51105 Cologne Germany Phone: +49 (221) -806-2160 Fax: +49 (221) -806-2882 Contact Person: Dr. Markus Clemens () Imat-Uve GmbH Krefelder Str. 679 - 689 D-41066 Mn

39、chengladbach Germany Tel. 0049-2161-4951980 Fax. 0049-2161-4951981 Contact person: Hans Peter Schlegelmilch (hans-peter.schlegelmilchimat-uve.de) Intertek Deutschland GmbH Innovapark 20 D-87600 Kaufbeuren Germany T: +49 8341 9556 0 F: +49 711 27311 559 www.intertek.de Certech Rue Jules Bordet Zone i

40、ndustrielle C B-7180 Seneffe Belgium Tel. +32 (0)64 520 211 Fax. +32 (0)64 520 210 E-mail : infocertech.be Mainsite GmbH & Co KG Analytik-Service Obernburg D- 63784 Obernburg ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 9 of 10

41、 Germany Tel. +49(0)6022/81-2671 E-mail: analytikmainsite- Forschungsinstitut fr Leder und Kunststoffbahnen FILK Dr. Bernd Matthes Meiner Ring 1-5 D-09599 Freiberg Germany phone(+49)3731 366 158 fax:(+49)3731 366 130 E-Mail: bernd.matthesfilkfreiberg.de Bureau Veritas Laboratoires 8 av. de Bourgogne

42、 ZA des Bthunes - BP 99102 CEDEX 95073 CERGY PONTOISE, Ile-de-France Telephone: + 33 1 34 64 22 83 Fax Number: + 33 1 34 64 21 58 http:/www.bureauveritas.fr/ SATRA Quality Assurance Wyndham Way Telford Way Ind Est Kettering NN16 8SD United Kingdom Tel: + 44 (0) 1536 410000 Fax: +44 (0) 1536 410626 C

43、ontact Person: John Hubbard (johnhsatra.co.uk) North America: Intertek Automotive Research 5404 Bandera Road San Antonio, Texas 78238 Phone: (210) 523-4680 Contact Person: Leonard (Lenny) Orzech () Reliable Analysis, Inc. 32201 N. Avis Drive Madison Heights, MI 48071 Phone: (248) 588-9770 Contact Pe

44、rson: Tobin Clark () Exova 1920 Concept Drive Warren, MI 48091 Phone: (586) 501-1800 Contact Person: Rocco Rizzo () ENGINEERING MATERIAL SPECIFICATION WSS-M99P2222-F1 WSS-M99P2222-F2 Copyright 2017, Ford Global Technologies, LLC Page 10 of 10 China: Center Testing International Corporation (Shanghai

45、) Building 5, No. 777 Xinjunhuan Road, Pujiang town, Minhang District, Shanghai. Phone: +86-(0)21-31073700 Fax: +86-(0)21-31073100 China Automotive Technology Research Center Tianjin Automotive Test Center Test Building, No.68, Xianfeng East Road, Dongli District, Tianjin, China(P.C.:300300) Phone:

46、+86-(0)22-84379666-6928 Fax: +86-(0)22-84379662 Contact Person: Jane Li Intertek Automotive Service (Shanghai) Building T52-8 No.1201 Guiqiao Rd., Jinqiao Development Zone, Shanghai Phone: +86 (0)21 50319089-227 Contact Person: Jason Xiang J Ford Asia Pacific Materials Laboratory Ford Motor Researc

47、h & Engineering (Nanjing) Co., Ltd No.118 General Road, Jiangning Development Zone, Nanjing 211100, China Phone: +86 (0)25-81063307 Contact Person: Joe Guo Center Testing International Corporation (Chongqing) Building 32, Yingtian guangdian Industrial park, Caijiagang town, Beibei district, Chongqing E-mail: tower.chencti- Intertek Automotive Service (Chongqing) Building 3 Unit 2,No.5 Gangcheng East Loop Road Liangjiang Industrial Park Jiangbei District Chongqing E-mail: L