FORD WSS-M99P48-A1-2014 FOAM PERFORMANCE (INTERIOR EXTERIOR UNDERHOOD) TO BE USED WITH FORD WSS-M99P1111-A .pdf

1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 2 2014 11 21 Editorial See Summary of Revisions D. Murtonen, NA 2014 09 10 Editorial See Summary of Revisions L. Soreide, NA 2014 07 18 Released L. Soreide, NA Controlled document at www.MATS Copyright 2014, Ford Global Technologies, LLC

2、 Page 1 of 6FOAM PERFORMANCE (INTERIOR, EXTERIOR, UNDERHOOD) WSS-M99P48-A1 FOAM PERFORMANCE, SEWN IN OR LAMINATION (INTERIOR) WSS-M99P48-A2 FOAM PERFORMANCE, PRESSURE SENSITIVE ADHESIVE TAPE WSS-M99P48-A3 (INTERIOR, EXTERIOR, CLIMATE CONTROL AND UNDERHOOD) 1. SCOPE These specifications define the mi

3、nimum durability requirements of foams and foam tapes made of various materials including polyurethane, polypropylene foam and pressure sensitive adhesive tapes. 2. APPLICATIONS WSS-M99P48-A1 - The materials defined by this specification are for interior, exterior or underhood applications not cover

4、ed by any other specification. The materials are typically but not limited to a flexible polyether polyurethane or polypropylene foam. WSS-M99P48-A2 The materials defined by this specification are for foam laminated or tack sewn in applications in interior applications. The specification includes fo

5、ams laminated or tack sewn in to vinyl, leather or fabric and are typically but not limited to slab stock flexible polyether polyurethane foams. These must contain a flame retardant for the flame lamination process. For Lamination Requirements refer to WSS-M8P18-B1/B4 and WSS-M8P3-E1/E3. WSS-M99P48-

6、A3 The materials defined by this specification are foam tapes for interior, exterior and underhood applications not covered by any other specification (excludes tape performance specifications for emblems, badges and body side moldings). The foam may be from the same source as those in WSS-M98P48-A1

7、 with a pressure sensitive adhesive (PSA) applied to one or both surfaces. The PSA must be tested on the intended substrate. The supplier providing the final product will be listed on the Ford Material Database (FMD) though all sub-suppliers must provide data to the requirements below if requested.

8、2.1 LIMITATIONS WSS-M99D48-A1 Excluded from this specification are headliner (WSS-M15P27-F/latest), instrument panel (WSS-M15P45-B/latest), acoustical and thermal assemblies and energy absorbing (WSS-M99P32-C/latest), seat cushion (WSS-M15P20-B1/B2/latest), headrest and seat armrest foams (WSS-M15P2

9、6-D/latest) or whose performance is specified separately. WSS-M99P48-A2 These foams may not be made of polyurethane polyester foam since they are not durable when exposed to heat and light. WSS-M99P48-A3 These foam tapes do not contain a biocide and shall not be used in applications where odor or mi

10、ldew control is required, for example Climate Control. Excluded from this specification are tape performance for emblems and badges (WSS-M11P65-A/latest and body side moldings (WSS-M11P65-A2/latest) or whose performance is specified separately. ENGINEERING MATERIAL SPECIFICATION WSS-M99P48-A1/A2/A3

11、Copyright 2014, Ford Global Technologies, LLC Page 2 of 6 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements for Production Materials (WSS-M99P1111-A). 3.1.1 Performance Criteria: Parts using thi

12、s specification shall meet the appropriate component performance specification and must fulfill the applicable SDS/CDS requirements. 3.1.2 As specified in WSS-M99P1111-A, paragraph 3.2, Ford Materials Engineering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing req

13、uirements which must include, but are not limited to: Density Tear Resistance Constant Deflection Compression Set Test 3.1.3 See Table 1 at the end of the specification to determine testing needed by application and sample size. 3.2 DURABILITY REQUIREMENTS AND CHARACTERIZATION OF PRODUCTION MATERIAL

14、S 3.2.1 Odor (FLTM BO 131-03, see below for Variant) Condition 1 (23 +/- 2 C) Rating 3 max Condition 2 (40 +/- 2 C) Rating 3 max Condition 3 (65 +/- 2 C) Rating 3 max WSS-M99P48-A1 Variant A WSS-M99P48-A2 Variant C WSS-M99P48-A3 Variant A 3.2.2 Fogging Photometric (SAE J1756, Specimen F, 3 h at 100

15、C heating, 21 C cooling plate, post test conditioning 16 h) Fog Number 70 min Formation of clear film, droplets or crystals is cause for rejection. 3.2.3 Flammability (ISO 3795/SAE J369) Burn Rate 100 mm/minute max 3.2.4 Resistance to Mildew Rating 3 max (FLTM BO 131-03) No visible mildew The materi

16、al shall exhibit no visible evidence of mildew growth and/or objectionable odor evaluated per the Rating Scale in FLTM BO 131-03 after 7 days exposure in a humidity cabinet maintained at 98 +/- 2% relative humidity and 38 +/- 2 C. Sample size 100 x 100 mm x part thickness or a part if smaller. ENGIN

17、EERING MATERIAL SPECIFICATION WSS-M99P48-A1/A2/A3 Copyright 2014, Ford Global Technologies, LLC Page 3 of 6 3.2.5 Stress Cracking Test for Plastics No cracking or crazing (FLTM BO 127-03) All foams, tapes or foam tapes containing plasticizers, mineral oil, or solvents must be tested with the intende

18、d substrate (such as but not limited to PC, PC/ABS, ABS, SMA, ASA, PPO) for potential incompatibility. 3.2.6 Accelerated Weathering Resistance Rating 4 min Preferred Method Standard Practice for Xenon Arc Exposure Test with Enhanced Light and Water Exposure for Transportation Coatings (ASTM D7869, 2

19、250 hours, ISO 105-A02 AATCC Eval Procedure 1) or Performance Based Standard for Accelerated Exposure of Automotive Exterior Materials Using Controlled Irradiance Xenon-Arc Apparatus (Boro/Boro, SAE J2527, Atlas Water Cooled, Rotary Drum Xenon-Arc Apparatus only. Modified Type “S“ borosilicate inner

20、 and outer filters, 0.55 W/m2 radiant exposure monitored at 340 nm, 3750 hours, ISO 105-A02 AATCC Eval Procedure 1) Securely attach a piece of the test specimen to the holder. If testing foam with PSA use the appropriate substrate. Test specimen shall show no surface cracking, delamination, peeling

21、from substrate, tackiness, or other defects after exposure. 3.2.7 Corrosion No galvanic corrosion(FSMS Test Method 00.00-L-467, 8 weeks, medium corrosivity, evaluate per RQT-18-001101-002492, para. 4.10) 3.2.8 Standard Test Methods for Pressure-Sensitive Adhesive-Coated Tapes Used for Electrical and

22、 Electronic Applications - Adhesion Strength to Steel and Backing (ASTM D1000, Section 46-53 except replace the steel panels with the intended substrate, 180 degree peel) Original 0.48 N/mm width min 3.2.8.1 After Heat Ageing Change -25%, max Interior Applications: At or Above Beltline: 168 hours, 1

23、00 +/- 2 C Below Beltline: 168 hours, 90 +/- 2 C Scuff Plate / Floor Area: 168 hours, 80 +/- 2 C Special Area: 168 hours, (Review with Materials Engineering) All Exterior Applications: 336 hours, 80 +/- 2 C Underhood Applications: ENGINEERING MATERIAL SPECIFICATION WSS-M99P48-A1/A2/A3 Copyright 2014

24、, Ford Global Technologies, LLC Page 4 of 6 Underhood (non-engine): 336 hours, 110 +/- 2 C Underhood (directly on engine): 1000 hours, 125 +/- 2 C 3.2.8.2 After Environmental Cycling Change -25%, max Interior Applications: 10 cycles, each cycle shall consist of the following: 4 h at 100 +/- 2 C 4 h

25、at 38 +/- 2 C and 95 - 100% R.H. 16 h at -40 +/- 2 C Exterior Applications: 10 cycles, each cycle shall consist of the following: 4 h at 80 +/- 2 C 4 h at 38 +/- 2 C and 95 - 100% R.H. 16 h at -40 +/- 2 C Underhood Applications: 4 cycles, each cycle shall consist of the following: 1 h at -40 +/- 2 C

26、 1 h at 121 +/- 2 C Test panels shall show no surface cracking, crazing, delamination, peeling from substrate, peeling from substrate tackiness, or other surface defects after exposure to test conditions for 3.2.8.1 or 3.2.8.2. 3.3. MATERIAL PROPERTY - REPORT ONLY Standard Test Methods for Flexible

27、Cellular Materials Slab, Bonded and Molded Urethane Foams 3.3.1 Tensile Test Report Value, MPa (ASTM D3574 Test E) 3.3.2 Density Report Value, (ASTM D3574 Test A) kg/m3 or lb/ft3 3.3.3 Tear Resistance Test Report Value, MPa (ASTM D3574 Test F) 3.3.4 Constant Deflection Compression Set Test, Original

28、 Report Value, % (ASTM D3574 Test D) 3.3.4.1 Steam Autoclave Aging Exposure +/- 40% max from (ASTM D3574 Test J2, 5 hours at 120 C +/- 5 C Original followed by Constant Deflection Compression Set Test (ASTM D3574 Test D) 3.3.4.2 Dry Heat Aging Exposure +/- 10% max from (ASTM D3574 Test K, Original 2

29、2 hours at 140 C or maximum temperature as mutually agreed upon, Followed by Constant Deflection Compression Set Test (ASTM D3574 Test D) ENGINEERING MATERIAL SPECIFICATION WSS-M99P48-A1/A2/A3 Copyright 2014, Ford Global Technologies, LLC Page 5 of 6 4. GENERAL INFORMATION The information given belo

30、w is provided for clarification and assistance in meeting the requirements of this specification. Contact for questions concerning Engineering Material Specifications. Ford Motor Company drawings and documents should include the appropriate Foam Performance specification, foam density and any addit

31、ional critical properties as shown in the examples below: WSS-M99P48-A1, Interior WSS-M99P48-A2 Compression Set: 50% max Density: 27-35 kg/m3 (1.7 lb/ft3) WSS-M99P48-A3, Exterior WSS-M99P48-A3, Climate Control Polyether foam with Tape Biocide tested per ES-8G13-19A672-AA 5. SUMMARY OF REVISIONS 2014

32、 11 21 Editorial changes under applications section WSS-M8P3-A changed to WSS-M8P3-E1/3 2014 09 10 Editorial changes made to table 1 only ENGINEERING MATERIAL SPECIFICATION WSS-M99P48-A1/A2/A3 Copyright 2014, Ford Global Technologies, LLC Page 6 of 6 Table 1: Sample Size required for DV and PV unles

33、s otherwise agreed upon and documented in FMD *Contact Materials Engineering Material Category Replicates per Test A1: Foam A2: SewInand LaminatedFoamA3: Foam with Pressure Sensitive AdhesiveInterior ApplicationsExteriorApplications ClimateControl Applications Underhood Applications Test method: Odo

34、r (3 conditions) 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X* Fogging 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X* . Flammability 5 (DV & PV) 5 (DV & PV) 5 (DV & PV) X X X X Resistance to Mildew 3 (DV) 3 (DV) 3 (DV) X X X Environmental Stress Cracking 3 (DV) 3 (DV) X X X X Weathering 3 (DV) 3 (DV) X Cor

35、rosion 3 (DV) 3 (DV) X Pressure Sensitive Adhesive Strength As Received 3 (DV & PV) X X X After Heat Aging 3 (DV & PV) X X X After Environmental Cycling 3 (DV & PV) X X X Standard Test Methods for Flexible Cellular Materials Slab, Bonded and Molded Urethane Foams Tensile Test 3 (DV & PV) 3 (DV & PV)

36、 3 (DV & PV) X X X Density 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X Tear Resistance 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X Constant Deflection Compression Set Test 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X Compression Set after Steam Autoclave Exposure 3 (DV & PV) X Compression Set after Dry Heat Aging Exposure 3 (DV & PV) 3 (DV & PV) 3 (DV & PV) X X X