GME 15337-2009 Wiring Harness Requirements (English).pdf

1、GeneralSpecificationElectrical Function GME15337Wiring HarnessRequirements1 ScopeThis standard determines definitions and materialrequirements of wiring harnesses.Note: Nothinginthisstandardsupersedesapplicablelaws and regulations.Note: In the event of a conflict between the Eng-lish and the domesti

2、clanguage, the English languageshall take precedence.2 ReferencesNote: Only the latest approved standards are appli-cable unless otherwise specified.2.1 External Standards/Specifications.ISO 6722ISO 14572SAE J23022.2 GM Standards/Specifications.GMW3059GMW3191GME14010GME14020GME14022GME14023GMW14444G

3、ME15489GME15490GME15491GME15492GMW15925GMW15926ON 202STD 5023TM 590500TM 592100TM 592200TM 9497002.3 Additional References. Drawingno. 13109960.3 General3.1 All materials supplied to this standard must com-ply with the requirements of GMW3059, Restrictedand Reportable Substances for Parts.3.2 Electr

4、ical connection to GMW3191, unless other-wise specified.3.3 Convoluted conduit to GME14020.3.4 Single Core Cables to GME14022.3.4.1 Allcables 6mm2 FLRY-B/GME14022-B1RB,unless otherwise specified. For 0.35 mm2/0.5 mm2opt. FLRY-A / GME14022-B1RA.All cables 10 mm2 FLYKW ISO 6722 /GME14022-B1S, unless o

5、therwise specified.3.5 Flexible Flat Wires (FFC/FPC) to GMW15925.3.6 Screened and multi core cables to GME14023 /ISO 14572.3.7 Antenna-cables to GME15492.3.8 Wire harness tape to GME15489.3.9 Smooth hoses to GME15490.3.10 Shrink-tubes to GME15491.4 Abbreviations4.1 Part Definition.4.1.1 Single Core

6、Cables.Standard cablesCable FL2G / GME14022-F5SCable FL33X opt. FLR33X-BNot for new designs. Copyright 2009 General Motors Corporation All Rights ReservedPublication Department: GME Specification CenterJuly 2009 - Issue No. 4 Page 1 of 10PRD045 - VPRE ST 1 10/03 GME15337 GM EUROPE ENGINEERING STANDA

7、RDSCable FL2G-22Cable FLR91X-B / GME14022-D3RB.For cross sections 0.5 optional FLR91X-A /GME14022-D3RAFLR 21X-B to GME14022 temperature class C,with low capacity insulation. Electrical character-istics according to GME14010. For cross section0.35 mm2 and 0.5 mm2 opt. FLR 21X-ACable FLR 2X-B / GME140

8、22-C2RB.For cross sections 2.5 optional FLR2X-A /GME14022-C2RACable FLU7Y-A / GME14022-E4UACable FLU6Y-A / GME14022-F6UACable FLR6Y-A / GME14022-F6RACable FLRY / GME14022-B1RSpecial cablesCable FLY H-158, temperature resistance(-40.+90) C. Only for use in applications wherevery high flexibility is n

9、eeded.Cable FLY 157, temperature resistance(-25.+105) C.Cable FLR 41X-B Sn.For cross sections 0.5 optional FLR41X-A SnCable FLR 91X 0.75/0.16 fine wire to GME14022-D3RCCable with dual insulation XLPE/PVDF. Tests andrequirements according to GME14022 temperatureclass D. Copyright 2009 General Motors

10、Corporation All Rights ReservedPage 2 of 10 Issue No. 4 - July 2009PRD045 - VPRE ST G 10/03 GM EUROPE ENGINEERING STANDARDS GME15337FLYKW / GME14022-B1SFLR9Y, tests according to GME14022, temperatureclass C.FLY, temperature resistance (-25.+90) C.FLR2X Sn / GME14022C2R sn.4.1.2 Sheathed Cables.Cable

11、FLRYY,testsaccordingto GME14023, temper-ature class B.Cable FL4G11Y100 Sn with white line over the com-plete length.Wires for restraint systems over twisted cableFLRYWYW001, length of twist: (53 5) mm, colorof jacket yellow opt. orange. Tests according toGME14023, temperature class B.Wires for restr

12、aint systems, twisted cable FLYWYW,optional FLRYWYW, length of twist (35 5) mm,color of jacket yellow opt. orange. Tests according toGME14023, temperature class B.Cable FLRYY 85, length of twist (55 5) mm. Testsaccording to GME14023, temperature class B.Twisted cable FL2YY, length of twist (70 5) mm

13、,impedance of 120 10 %, temperature resistance(-40.+90) C.Not for new design.Twisted cable FL2X33X244 (2 x 0.35 mm2), lengthoftwist(70 5) mm, impedance of 120 10 %,temperatureresistance(-40.+120) C, corediameter1.8 mm.Twisted cable FL6Y2G 296 (2 x 0.35 mm2) toGME14023, temperature class F, length of

14、 twist(68 10) mm, impedance of 120 10 %, corediameter 1.7 mm.Cable FL2X11Y299, impedance of 120 10 %,temperature resistance (-40.+120) C. Copyright 2009 General Motors Corporation All Rights ReservedJuly 2009 - Issue No. 4 Page 3 of 10PRD045 - VPRE ST U 10/03 GME15337 GM EUROPE ENGINEERING STANDARDS

15、4.1.3 Screened Cables.Cable FLRYBY temperature class B to GME14023.For ABS see MSB.Cable FLRYBY 174, twisted, temperature class B toGME14023. Length of twist: 40 mm.Cable FL7YB33X Sn temperature class D toGME14023. Cable FLR7YB33X Sn when( 1.5 mm2).PVC tube line 5 x 2 x 0.14 mm2 + 2 x 0.5 mm2, isola

16、-tionofthe core: TPEonpolyesterbasis. Temperatureclass B+5 to GME140234.1.4 Flexible Flat Wiring.FFC Type A, (for passenger compartmentapplication) setup: copper, pur annealed,AWG 20 = 0.265 mm x 1.9 mm = 0.5 mm2,pitch 3.5 mm, insulation: double sided, polyestergauge 50 m, adhesive gauge 50 m, total

17、 gauge(0.45 0.05) mm, self extinguishing. Test accordingto GMW15925.FFC Type B, (for passenger compartmentapplication) setup: copper, pur annealed,AWG22=0.2mmx1.5mm=0.3mm2, pitch2.54 mm, insulation: double sided, polyestergauge 50 m, adhesive gauge 50 m, total gauge(0.41 0.05) mm, self extinguishing

18、. Test accordingto GMW15925.FFC Type C, (for passenger compartmentapplication) setup: copper, pur annealed,AWG24=0.127mmx1.5mm=0.2mm2,pitch 3.5 mm, insulation: double sided, polyestergauge 50 m, adhesive gauge 50 m, total gauge(0.34 0.05) mm, self extinguishing. Test accordingto GMW15925.FPC (Flexib

19、le Printed Circuit) dimensions shall bescaled on drawing. Test according to GMW15925.4.1.5 Antenna-Cables.GME15492-AGME15492-BGME15492-CGME15492-D Copyright 2009 General Motors Corporation All Rights ReservedPage 4 of 10 Issue No. 4 - July 2009PRD045 - VPRE ST G 10/03 GM EUROPE ENGINEERING STANDARDS

20、 GME15337GME15492-EGME15492-FGME15492-GGME15491-HHF coaxial cable (Low Loss) black, shielded, 50 ,shall withstand a tensile stress of 100 N min.4.1.6 Coverings.4.1.6.1 Protecting Sleeve (Tube), Shrinkable Tub-ing.GME15490-1.GME15490-2, opt. STD 5023GME15490-3, but the abrasion resistance require-men

21、t shall be 100 cycles.Insulating tube, glass fibre coated with silicon, tem-perature resistance (-30.+150) C.Heat protective tube (with alu-covering), temperatureresistance (-30.+450) C.Heat protective tube with alu-covering, tempera-ture resistance (-50.+200) C. Test according toGME15490 type 3 and

22、 SAE J2302. No requirementsfor resistance to abrasion.Texture tube, temperature resistance (-40.+150) C.Insulating tube, color black.Not for new design.Twisted cloth tube slotted with self-closing overlap,temperature resistance (-40.+125) C. Copyright 2009 General Motors Corporation All Rights Reser

23、vedJuly 2009 - Issue No. 4 Page 5 of 10PRD045 - VPRE ST U 10/03 GME15337 GM EUROPE ENGINEERING STANDARDSBraided tube with noise damping, temperature resis-tance (-40.+150) C.Same as MHJ, but temperature resistance(-40.+105) C.Braided tube with excellent abrasion resistance, con-tinuous temperature r

24、esistance (-40.+200) C.GME15491-1GME15491-2Shrinkable hose, color black, temperature resistance(-30.+150) C.Shrinkable hose, color red, temperature resistance(-30.+125) C.Shrinkable hose, colorbrown, temperatureresistance(-30.+125) C.Shrinkable hose, coloryellow, temperatureresistance(-30.+125) C.PU

25、R-Ester-Foam hose. Temperature resis-tance (-40.+110) C. Test to GMW14444.GME15491-4.Twisted cloth tube slotted with self-closing overlap,temperature resistance (-40.+150) C. Test accord-ing to TM 949700. Abrasion resistance requirement 5000 cycles.4.1.6.2 Convoluted Conduit.Convoluted conduit, slot

26、ted, cold resistance static-40 C, dynamic -30 C, heat resistance +150 C(336 h) resp. +125 C (3000 h). Test according toGME14020, self extinguishing -SE-. Copyright 2009 General Motors Corporation All Rights ReservedPage 6 of 10 Issue No. 4 - July 2009PRD045 - VPRE ST G 10/03 GM EUROPE ENGINEERING ST

27、ANDARDS GME15337Convoluted conduit, slotted, cold resistance static-40 C, dynamic -30 C, heat resistance +105 C(336 h) resp. +90 C (3000 h), self extinguishing-SE-.Convoluted conduit, slotted, with noise-dampingGAB, cold resistance static -40 C, dynamic -30 C,heat resistance +105 C (336 h) resp. +90

28、 C(3000 h), self extinguishing -SE-.Convoluted conduit, two-parts, the slit shall be closedbyassembling thetwo c-shapedpartsintoeach other,cold resistance static -40 C, dynamic -30 C, heatresistance +150 C (336 h) resp. +125 C (3000 h).Test accordingto GME14020, self extinguishing-SE-.Convoluted con

29、duit, slotted, cold resistance static-40 C, dynamic -30 C, heat resistance +220 C(336 h) resp. +200 C (3000 h), Test according toGME14020, self extinguishing -SE-.Convoluted conduit, slotted, with noise-dampingand self-adhesive felt-overlap, cold resistance static-40 C, dynamic -30 C, heat resistanc

30、e +105 C(336 h) resp. +90 C (3000 h), self extinguishing-SE-.Convoluted conduit, slotted, when required partialclosed by using an additional slotted convolutedconduit tube, cold resistance static -40 C, dynamic-30 C, heatresistance +150 C (336h)resp. +125 C(3000 h). Test according to GME14020, self

31、extin-guishing -SE-.Same as MRG, but with additional slotted convolutedconduit tube, flexible.Convoluted conduit, slotted (paer, profile AHW), coldresistance static -40 C, dynamic -30 C, heat resis-tance +175 C (336 h) resp. +150 C (3000 h), selfextinguishing -SE-.Same as MRG, but with additional sl

32、otted convolutedconduit tube, stiffened.Convoluted conduit, slotted, cold resistance static-40 C, dynamic -30 C, heat resistance +260 C(336 h) resp. +240 C (3000 h). Test according toGME14020, self extinguishing -SE-.Convoluted conduit according to 13109960 IR,unslotted, cold resistance static -40 C

33、, dynamic-30 C, heat resistance +150 C (336 h) resp. 125 C(3000 h). Test according to GME14020, self extin-guishing -SE-. Copyright 2009 General Motors Corporation All Rights ReservedJuly 2009 - Issue No. 4 Page 7 of 10PRD045 - VPRE ST U 10/03 GME15337 GM EUROPE ENGINEERING STANDARDSConvolutedcondui

34、taccordingto13109960IRtypeIV,slotted, temperature class T6 to GME14020Convoluted conduit, when requested, partial closedby using an additional slotted convoluted conduit.Tests according to GMW15926 temperature classB/T2 (-40.+100) C. Self extinguishing.Same as MRP but with additional slotted convolu

35、tedconduit, flexible.Same as MRP but with additional slotted convolutedconduit, stiffened.4.1.6.3 Tape.GME15489-1GME15489-2GME15489-3GME15489-4GME15489-5GME15489-6GME15489-7Aluminum foil/fiberglass woven (KB2818) toTM 592200, temperature resistance (T6)(-30.+230) C (3000 h).Tape double-sided, strong

36、 adherent on PP/PE,+80 C. Tested to TM 592100Marking: background yellow, printed black opt. insu-lating tubing printed white. Copyright 2009 General Motors Corporation All Rights ReservedPage 8 of 10 Issue No. 4 - July 2009PRD045 - VPRE ST G 10/03 GM EUROPE ENGINEERING STANDARDS GME15337Damping stri

37、p tape, material: TM 590500Damping hose, material: TM 590500, deviation toTM 590500: tensile strength 120 kPa min., elonga-tion at break 130 % min.Damping strip tape, as MTL, but taped to butt joint,gap (3 /+1) mm.Damping strip tape as MTL, but taped lengthwise.GME15489-7, textile tape, taped length

38、wise, adhe-sive shall not be in contact with the cables in orderto keep flexibility.Textile tape to GME15489-6, double layer tapedlengthwise.PET-fleece, tested to TM 592200, temperature resis-tance (T3) (-30.+125) C (3000 h). Not for newdesign. Replaced by GME15489-9.Krepp tape.Fabric insulating tap

39、e for splices.GME15489-6, sleeve taped lengthwise with adhesiveto backing.GME15489-4, sleeve taped lengthwise with adhesiveto adhesive.GME15489-10GME15489-4, sleeve taped lengthwise with adhesiveto backing.4.2 Materials.AG: Silver coated. Further information see corre-sponding terminal-wiring harnes

40、s.AU: Gold coated. Further information see corre-sponding terminal-wiring harness.SNAG: Surface: tin-silver alloy. Further informa-tion see corresponding terminal-wiring harness.4.3 Colours of Coverings. When a certain colourof a covering is needed, the following abbreviationsshall be added to the F

41、lag:WH= WhiteBU= Blue Copyright 2009 General Motors Corporation All Rights ReservedJuly 2009 - Issue No. 4 Page 9 of 10PRD045 - VPRE ST U 10/03 GME15337 GM EUROPE ENGINEERING STANDARDSYE= YellowOG= OrangeRD= RedIf no colour abbreviation is mentioned, the coveringhas the colour black if nothing else

42、is stated in thetext description of the flag.E.g. a white PVC tape will have the abbreviationMTA-WH.5 NotesSubparagraphs were not applicable.6 Additional ParagraphsProduct Liability to ON 202.7 Coding SystemThisstandardshallbereferencedinotherdocuments,drawings, etc. as follows:Example: “GME15337”8

43、Release and Revisions8.1 Release. This standard was first approved andreleased on 09/JUL/2007.Content Owner: GME Electrical & Electronics andGME TL&TF Physics Lab8.2 Revisions.Rev. Date Description (Org.)1 JUL 2007 First Edition (GME Engineering)2 DEC 2007 Was Issue 1, Date of Issue07/07 / paragraph

44、 4.1.6.2 MRDtext changed, was: Convo-luted conduit, slotted, doublewalled (Coflex), cold . / MREtext changed, was: Convolutedconduit, slotted, (FFMFA, pro-file FHW), cold . / MRG textchanged, was: convolutedconduit tube (Monoflex), cold.(GME Engineering)3 JUN 2008 Was Issue 2, Date of Issue 12/07/ p

45、aragraph 4.1.1 cables added:MCQ, MCR, MCS, MCT / textadded to: MCD, MCF, MCN,MVD / paragraph 4.1.2 head-line changed was: Multi CoreCables . / MVJ added / para-graph 4.1.6.1 headline changedwas: Hoses, Sleeves / paragraph4.1.6.2 MRE text deleted was: .slotted, material MFA, cold . /paragraph 4.1.6.3 added: MTV,MTX, MTY (GME Engineering)4 JUL 2009 Was Issue 3, Date of Issue06/2008 / Standard completelyreworked (GME Engineering) Copyright 2009 General Motors Corporation All Rights ReservedPage 10 of 10 Issue No. 4 - July 2009PRD045 - VPRE ST G 10/03