GME B 040 1203-1996 Quenching Compound (English German).pdf

1、I Nummer : B 040 1203 MATERIAL - SPEZIFIKATION Gruppe: C TDC WPE Seite : 1 von 6 Proze- und Lackier- technik Produkt nicht brennbar Kennzeichnungspflichtig gem ArbStoffV Gefahrstoff : Natriumcarbonat Hinweis auf bec. Gefahren : R 36 Gefahrensymbol : xi Sicherheitsratschlge : S22-26 L L ,iL. berarbei

2、tet 23.08.1 996 C. Grittner Anderung Datum Sachbearbeiter MATERIAL - SPEZIF TDC WPE Proze- und Lackier- technik Verbotene Material-Bestandte le Nicht reglementiert Nummer : B 040 1203 Seite : 6 von 6 KATION Gruppe: C Erstausgabe : 20.12.1990 Beachte Betr.richtl. 460/1 Punkt 3.9 WGK 1 Beachte Betr.ri

3、cht1. 440 (siehe Rckstndeverteichnis) 51508 - feste wasserfreie Salz- rckstnde (Alkalicarbonate) 52716 - Lsung (Konzentrate und Halbkonzentrate, metall- sa Iz h a It ig ) siehe techn. Lieferbedingungen (QU O00 .) Bei Verwendung in anderen Lndern sind fr die angefhrten Vorschriften die in den betreff

4、enden Lndern gltigen Gesetze und andere Richtlinien zu beachten. / , . uberarbeitet 23.08.1996 Anderung Datum Sachbearbeiter Number : B 040 1203 MATERIAL SPECIFICATION Group: C TDC WPE Page: 1 of6 Process and Paint Eng. First Issue : 12-20-1990 & Environment Protection Material Name Quenchina Compun

5、d Application : Quenching compound for hardening parts of plain steel to obtain the maximum hardness and to avoid soft spotting. Genera I Description : water soluble salt mixture of sulphates and carbonates - nitrite free Bulk Density at +20 “C kg/m3: approx. 1000 Requirements 1 .O Reauirements on D

6、elivery 1.1 1.2 1.3 1.4 1.5 1.6 1.7 I .8 1.9 1.10 1.11 Homogeneity Odor M isci b i I i ty with prepara tion water of the respective plant in each concentration Content of nitrite Content of cyanides Content of Ethylene dinitri- lo tetra acetic acid Content of Nitril0 triacetic acid Content of Zn Cd

7、Pb Ba Content of silicon Content of nitrosamine forming amines Conservation wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: wt.-%: No separation in different phases Indifferent, not unpleasant Completely Completely free Completely free Completely free Completely free Completely free C

8、ompletely free Completely free Completely free Completely free Completely free according to ZH I /I 28 - c ,LLLL - revised 08-23-1 996 C. Gciftner Alteration Date Author Number : B 040 1203 MATERIAL SPECIFICATION Group: C TDC WPE Page: 2of6 Process and Paint Eng. First Issue : 12-20-1 990 Ei Environ

9、ment Protection - 2.0 Process na - Requirements 2.1 Concentration 8 Vol.-% 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 Homogeneity Odor pH-Value Foam tendency (Method A 14) Cooling characteristics (ivf Quenchotest) Cor ros io n protection (Method A 17) Rinsing effect Tool and coo- lant lif

10、e Clarification of the quenching water 2.1. I O Surface quality of workpieces 2.1.11 Control of the concentration : : Indifferent, not unpleasant : 12 max. No separation in different phases : Nofoam : Comparable with released material : Comparable with released material : Scale and foreign substance

11、s have to be removed perfectly : No deterioration of tool and coolant life following processings during the whole time of use in the plant : Scale and foreign substances must be removable of the quenching water without any problem by usual clarifi- cation equipment. Formation of resi- dues of the qu

12、enching water on ma- chines and equipment are not allo- wed. : The required values for hardness and quality of workpieces must be reached during the whole time of use : Must be accomplished by simple procedures like refraction, titration etc. (accuracy: k 0.1 YO) / L - C,L,CLG revised 08-23-1 996 C.

13、 Grittner Alteration Date Author Number: B 040 1203 MATERIAL SPECIFICATION Group: C TDC WPE Page: 3of6 Process and Paint Eng. First Issue : 12-20-1 990 & Environment Protection - 2.1.12 Separation of the quenching water 2.1 .I 3 Physiological properties 2.1.14 Efficiency 2.2 Concentration 15 Vol.-%

14、2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 Homogeneity Odor p H-Va I u e Foam tendency (Method A 14) Coo I ing characteristics (ivf Quenchotest) Corrosion protection (Method A 17) Rinsing effect Tool and coo- lant life The separation must be accomplis- hable by the separate system of the respec

15、tive plant without interfering with the process Not unhealthy and no skin irritating effects, neither by contact nor by evaporated ingredients Results from price, the density and a factor in which costs of tools, main- tenance and waste disposal as well as consumption are considered No separation in

16、 different phases Indifferent, not unpleasant 12 max. No foam Comparable with released material Comparable with released material Scale and foreign substances have to be removed perfectly No deterioration of tool and coolant life following processings during the whole time of use in the plant - I (

17、u 2 ?.Lq,- revised 08-23-1 996 C. Grittner Alteration Date Author TDC WPE Process and Paint Eng. & Environment Protection MATERIAL SPECIFICATION Number : B 040 1203 Group: C Page: 4of6 First Issue : 12-20-1990 2.2.9 Clarification of the quenching water : Scale and foreign substances must be removabl

18、e of the quenching water without any problem by usual clarifi- cation equipment. Formation of resi- dues of the quenching water on ma- chines and equipment are not allo- wed. 2.2.1 O Surface quality of workpieces 2.2.1 I Control of the concentration 2.2.12 Separation of the quenching water 2.2.13 Ph

19、ysiological properties 2.2.14 Efficiency The required values for hardness and quality of workpieces must be reached during the whole time of use : Must be accomplished by simple procedures like refraction, titration etc. (accuracy: _+ 0.1 %) : The separation must be accomplis- hable by the separate

20、system of the respective plant without interfering with the process : Not unhealthy and no skin irritating effects, neither by contact nor by evaporated ingredients : Results from price, the density and a factor in which costs of tools, main- tenance and waste disposai as well as consumption are con

21、sidered - +% -1 G%a% Cer an /I . Lf LI i&, revised 08-23-1 996 C. Grittner Alteration Date Author Group Leader Dept. Head TDC WPE Process and Paint Eng. & Environment Protection Number : B 040 1203 MATERIAL SPECIFICATION Group: C Page: 5of6 First Issue : 12-20-1990 Delivery : Per weight, B 041 1203

22、in bags with approx. 50 kg content The Opel material number has to be labelled clearly visible on all batches. Directive for Suppliers : Upon presentation of samples the supplier is obligated to provide a com- plete and correctly presented VDA-Sicherheitsdaten-Erfassungsbiatt with the delivery (VDA-

23、Blatt 4787). Furthermore, a material test report must be provided which shows detailed results of the test according to material specification. For serial shipments the supplier must guarantee that the delivered mate- rial fulfills the Opel material specifications and that no changes have been condu

24、cted on the released material. This guarantee must be confirmed for each delivery by a written statement on the delivery note or an attached test certificate. Each material change has to be indicated by the supplier before delivery. Material deviating from the original material has to be released by

25、 the responsible department of the TDC prior to any delivery. Storage : According to VLwF Keep safe from humidity and keep container tightly closed!. Danger Class none (VbF) Safety Precautions : Usual precautionary measures by handling with chemicals have to be re- garded. Avoid excessive formation

26、of dust by handling (preparation of solution). After spillageAeakage: Remove mechanically and dispose of in an appro- ved manner. Extinguishing media: not applicable, product not inflammable Hazardous Material Regulations : Subject to identification acc. to ArbStoW Hazard classification : Alkaline c

27、arbonate Declaration of spechazards : R 36 Danger symbol : xi Safety advice S22-26 / i /.-I& revised 08-23-1 996 C. Grittner Alteration Date Author Number : B 040 1203 MATERIAL SPECIFICATION Group: C TDC WPE Page: 6of6 Process and Paint Eng. & Environment Protection First Issue : 12-20-1990 Envi ron

28、 m e n t Protection : Water-polluting Materia! Refer to plant directive 46011 item 3.9 WGK 1 Waste D isposa I Waste Number Prohibited Contents Refer to plant directive 440 (see index of residue) 51508 - 5271 6 solution (concentrates and solid waterfree salt resi- dues h alf-concen trates, metal- sa I i nec) see techn. delivery terms (QU O00 .) Transportation Regulations : Not regulated Deviating Laws and Regulations : For use in other countries the valid laws and other recommendations in the respective countries are to be followed. revised 08-23-1 996 Alteration Date Author