GMKOREA EDS-M-6670-2011 MPPO Bead Foam for Pad-Headlining.pdf

1、 ENGINEERING STANDARDS Material Specification LIMITED USE EDS-M-6670 MPPO Bead Foam for Pad-Headlining Do Not Use on New Program; No Replacement. G&(8$ D&7 MPPO Bead Foam Note: 8 E:48t G8 =97 FF7 957%L+ , FG P-P Program 72P# 957%L: 6#$ . Copyright 2011 General Motors Company All Rights Reserved June

2、 2011 Originating Department: GM Korea Engineering Standards Page 1 of 4 Version : 3 1 Scope 1.1 Purpose. This standard specifies the physical properties and controlling quality of the MPPO bead foam (GECET F200) used for the headlining pad of automobiles. 1.2 Material Description. MPPO bead foam (G

3、ECET F200). 1.3 Typical Applications. Pad-Headlining, Pad-B Pillar Upper. 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. ASTM D790 2.2 GM Standards/Specifications. EDS-M-0102 EDS-T-7602 EDS-T-7668 EDS-T-7673 GMW

4、3059 2.3 Additional References. TMC003 Material Safety Data Sheet guidance documents 3 Requirements 3.1 General Properties. 1 P7 1.1 +95 . ., E:48t 8% = G&(8$ D& 78p) 17F# MPPO bead foam(GECET F200)8 ,p2e8x G*F E:8x 4*F#$ , +958 8$ . 1.2 8: 8-L C2e . MPPO bead foam (GECET F200). 1.3 957 -88 . Pad-He

5、adlining, Pad-B Pillar Upper. 2 4) E:4 / :0 : C-H +d%P 9I8 6# F 48 07 38%P E:48x 957F$ . 2.1 17 E:4 / . ASTM D790 2.2 GM E:4 / . EDS-M-0102 EDS-T-7602 EDS-T-7668 EDS-T-7673 GMW3059 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents 3 7 1F 3.1 d., ,p2e . Table 1: General Properties /

6、 E 1: d., ,p2e Designations / 4G F+ Test Methods / 4G - Specifications / 3.1.1 Density. / -4$ . EDS-T-7673 70 80 kg/m3 3.1.2 Compression strength. / 6 -GI2e . EDS-T-7668 3.1.2.1 10 % compression. / 10 % 6 . 60 70 N/cm2 3.1.2.2 25 % compression. / 25 % 6 . 70 80 N/cm2 GM KOREA ENGINEERING STANDARDS E

7、DS-M-6670 Copyright 2011 General Motors Company All Rights Reserved June 2011 Page 2 of 4 Version : 3 Designations / 4G F+ Test Methods / 4G - Specifications / 3.1.3 Flexural strength. / I$ . ASTM D790 85 N/cm2 min. / 85 N/cm2 81 . y Test piece: (1304010) mm. y Test speed: 1.6 mm/minute. y Support s

8、pan distance: 100 mm. / y 4G D : (1304010) mm. y 4G 2$ : 1.6 mm/minute. y Support span * : 100 mm. 3.1.4 Flexural modulus. / A2e8 . ASTM D790 3 KN/cm2 min. / 3 KN/cm2 81 . y Test piece: (1304010) mm. y Test speed: 1.6 mm/minute. y Support span distance: 100 mm. / y 4G D : (1304010) mm. y 4G 2$ : 1.6

9、 mm/minute. y Support span * : 100 mm. 3.1.5 Flammability. / !7$2e . EDS-T-7602 - Burning rate. / - 7$2 2$ . 90 mm/minute max. 90 mm/. 8F . 3.1.6 Temperature stability. / 7$ 6|9I2e . (+90 E 2.5K, 241 hours : +40 E 2.5K, 982% RH, 241 hours : +90 E 2.5K, 241 hours). * Test to be conducted with a compo

10、nent (Measuring length: 300 mm). / * 4G 8t $E 1B) 3LFF (?U9I l8 : 300 mm). - Dimensional change. / - ?3L -G . 1.0 % max. / 1.0 % 8F . 3.2 Additional Requirements. 3.2.1 For details, see parts drawings. 4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 Legal Regulations. All materia

11、ls must satisfy applicable laws, rules, regulations and recommendations valid in the country of usage. 5.2 Language. In the event of conflict between the Korean and English language, the Korean language shall take precedence. 3.2 4 7 1F . 3.2.1 dA 82lF 1F8t .E $+8x =l9 F . 4 9P9 )9I18 775 9 F$-1F 68

12、 . 5 ?0 9I 5.1 -*1 9I . +& 8*# F$- 472P 170 4) , 8TGF 957 4#F :4- , ? , 9I -C 1F8x +94P6 F$ . 5.2 66 . F67t 7568 18 88x 7 , F6* 72T8p) F$ . GM KOREA ENGINEERING STANDARDS EDS-M-6670 Copyright 2011 General Motors Company All Rights Reserved June 2011 Page 3 of 4 Version : 3 5.3 Inspection and Rejecti

13、on. Samples of components or materials released to a GM material specification shall be tested for conformity with the requirements of this material specification and approved by the responsible Engineering department prior to commencement of delivery of bulk supplies. A new approval must be receive

14、d for any changes, e.g., properties, manufacturing process, location of manufacture, etc. If not otherwise agreed, all testing and documentation normally required for initial release must be completed. It is the responsibility of the supplier to inform the customer in a timely manner, without solici

15、tation, and to include documentation of all modifications of materials and/or processes and to apply for a new release. If not otherwise agreed, all release tests shall be repeated and documented by the supplier prior to commencement of delivery of non-conforming bulk supplies. In individual cases,

16、a shorter test can be agreed to between the responsible Engineering department and the supplier. 5.4 Initial Source Approval. No shipments shall be made by any supplier until representative initial production samples have been approved by the appropriate Materials Engineering department(s) as meetin

17、g the requirements of this specification. 5.5 Material Safety Data Sheets/Safety Data Sheets (MSDS/SDS). For new product submissions, or when a change in chemical composition of an existing product has occurred, a complete copy of the Material Safety Data Sheet/Safety Data Sheet must be submitted in

18、 compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS) requirements or other country-specific MSDS/SDS requirements. In addition, product MSDS/SDS submissions must be in compliance with specific country General Motors TMC003 Material Safety Data Sheet/Safet

19、y Data Sheet guidance documents where available. 5.6 All materials supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts. 6 Approved Sources Engineering qualifications of an approved source are required for this standard. Only sources

20、listed in the GM Materials File under this standard number have been qualified by Engineering as meeting the requirements of this standard. For other GM locations, the responsible Engineering group should be contacted to obtain the approved source in that individual country. 5.3 1 -C -L)X . GM 8-LE:

21、47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . &H88 , d# , 22e , 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6 F$ . -$8 GE84 6# F , )=8# 38%L: 68t 9PE8 61 )= 987 +& F$- 4G 8x -L.) 3LFF 0* ,l2P

22、GF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 5.4 FF2P# 6| %P$ . 5.5 ,p:6|98.(8* / 6|98.(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6|98.(8* / 6|98.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6

23、|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8 E:47 8F d3T958 :8 7x*%P GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6=

24、9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-6670 Copyright 2011 General Motors Company All Rights Reserved June 2011 Page 4 of 4 Version : 3 6.1 Approval and Quality Assurance Procedure. All raw materials shall be approved and regularly inspected for its quality

25、prior to and during mass production delivery according to approval and quality assurance procedure for chemical raw materials (Spec. No. EDS-M-0102). 7 Notes 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Saf

26、ety Data Sheet 8 Coding System This standard shall be referenced in other documents, drawings, etc., as follows: Material per EDS-M-6670 9 Release and Revisions This standard was originated in January 1998. It was first approved by Engineering Standard Committee in January 1998. It was first publish

27、ed in January 1998. 6.1 38 -C E:.(: 9) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 3 JUN 2011 Apply new Engineering Standard Template. Limited use with no replacement (Polymer / Organic Material Lab Team) / 4 d3TE:4 64 957 . F9I957 ($4=E:4 68 ) =* (G)8*4G D4 )