GMKOREA EDS-T-7137-2006 METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL.pdf

1、GM DAEWOO Auto & Technology EDS Engineering, GM DAEWOO Auto & Technology Standards METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL EDS-T-7137 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 1/8 ISSUED DATE: 1993. 0

2、7. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology 1. PURPOSE This standard aims at measuring ferrite crystal grain size(hereinafter referred to as grain size) as a part of measures to examine mechanical properties, for mechanical properties of steels generally vary according to

3、 the crystal grain size of steel. 2. SCOPE This standard mainly specifies the method of measuring grain size of steel with a carbon content of 0.2 weight percent max.3. DEFINITION 3.1. Grain size Grain size shall be the size of ferrite crystal grain of steel, expressed in grain size number. 4. NUMBE

4、R OF TEST PIECES For initial sample approval purposes, at least 3 test pieces shall be tested and for routine quality control, technical examination and analysis of failure(including analysis of claim cause) , at least 1 test piece shall be tested 5. TEST METHOD 5.1. Preparation of test piece The te

5、st piece shall be, as a rule, circular or square in shape, 5 to 20mm in diameter or width, and 10 to 30mm in length, with any rust, decarburized layer, carburized layer, oil, grease or other deposit removed. 5.2. Testing method Steel section, as a test piece, parallel to or at a right angle to the w

6、orking direction shall be etched after being finished by polishing. For this etching, a solution, preferably of 5 percent Nital should be applied for 1015 seconds. However, if necessary, the surface, as it is, of the test piece may be subjected to the testing. 6. EVALUATION The comparison method sha

7、ll be used in principle. However, when accuracy must be ensured or when the ferrite crystal grain is severely elongated, the intercept method or the mean area method is recommended. 6.1. Comparison method 6.1.1. The grain size measured under a microscope shall be compared with the standard drawings

8、to determine a corresponding grain size number. As a rule, the microscope in this case shall have a magnification of 100X. For the micro photographic print or the size of the projected image, a circle of 80mm diameter shall be the standard. The number of visual fields shall be 10 min. and the mean g

9、rain size shall be calculated by the following formula. The EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 2/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology grain size number shall be rounded off to integral number. (ab) Where m: Mean

10、 grain size number m = - a: Grain size number in each visual field b b: Number of visual fields indicating the identical grain size number 6.1.2. In case crystal grain of different grain size number by about 3 is mixed within visual field, the proportion of the areas of each grain size number shall

11、be determined by naked eye. 6.1.3. In case pearlite and cementite etc. are mixed in great numbers, determination of a corresponding grain size number for only ferrite crystal grain shall be made by comparison with the standard drawing. 6.1.4. At 50 magnification, the grain size number thus obtained

12、shall be decreased by 2 and at 200 magnification, the grain size number shall be increased by 2. 6.2. Intercept method 6.2.1. The number of the crystal grain intercepted by the 2 segments of a fixed length orthogonally crossing each other shall be determined by observing the grains appearing on the

13、etched plane under a microscope or by means of a microphotograph. In this case, grain size number shall be calculated by the following formula and rounded off to integral number. M I1 I2 log n n = 500 - - N = - + 1 100 L1 L2 0.301 Where n : Number of grain size in 25 mm2under a microscope of 100 mag

14、nification N : Grain size number M : Microscope magnification L1, L2 : Total length(in mm) of one linear length of the segments orthogonally crossing each other I1, I2 : Total number of crystal grain intercepted by L1(or L2) 6.2.2. The ferrite crystal grain partially intercepted at both ends of a se

15、gment shall be counted only one grain and in case there is one partially intercepted grain at one end of a segment, no count shall be taken. Also, the magnification of the microscope shall be so adjusted that the number of ferrite crystal grain to be intercepted by one segment will be 10 min. within

16、 one visual field and the measurement shall be continued for several visual fields until those grains amount to 50 min. 6.3. Mean area method 6.3.1. Measure the number of crystal grains in a circle or square of a certain size by observing the grains appearing on the etched plane under a microscope o

17、r by means of a microphotograph. In this case, the EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 3/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology magnification of the microscope shall be 100 times, projected image within the sight o

18、f microscope or the size of microphotograph shall be 5,000mm2in width(In case of circle, diameter shall be 80mm). 6.3.2. The calculation of the crystal grain shall be made by adding the number of grains wholly inside the boundary to half the number of grains on the boundary and intersecting circles.

19、 In this case, the grain size number shall be obtained by the following formula and shall be rounded off to integral number. X = W/2 + Z n = X M2/ 5000 log n N = - + 1 0.301 Where, W : Number of crystal grains on the boundary Z : Number of crystal grains wholly within the boundary line X : Number of

20、 crystal grains within an area of 5,000mm2 M : Microscope magnification n : Number of crystal grains within an actual area of 1mm2 N : Grain size number 7. REFERENCE JIS G 0552 Methods of ferrite grain size test for steel. EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 4/8 ISSUED

21、 DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology Appendix. Standard Drawing of Ferrite Grain Size. No.0 EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 5/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technol

22、ogy No. 1 EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 6/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology No. 2 EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 7/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology No. 3 No. 4 No. 5 No. 6 EDS-T-7137METHOD OF FERRITE GRAIN SIZE MEASUREMENT FOR STEEL PAGE: 8/8 ISSUED DATE: 1993. 07. 20 REVISED DATE: 2006. 06. 19 VERSION: 3 GM DAEWOO Auto & Technology No. 7 No. 8 No. 9 No. 10