GMW GMW14444-2013 Material Related Interior Part Performance Issue 4 English.pdf

1、WORLDWIDEENGINEERINGSTANDARDSGeneral Specification GMW14444Material Related Interior Part Performance Copyright 2013 General Motors Company All Rights ReservedAugust 2013 Page 1 of 171 IntroductionNote: Nothing in this standard supercedes applicable laws and regulations.Note: In the event of conflic

2、t between the English and domestic language, the English language shall takeprecedence.1.1 Scope. This standard covers the material related part performance requirements for all interior parts, e.g.,Instrument Panel (IP) trim, side trim, floor trim, seat, console, etc.This standard is applicable for

3、 all regional and global supplied parts.This standard is applicable for interior parts with and without appearance attributes (color, grain and/or glossdesignation). Interior parts without appearance attribute do need not to comply with requirements inparagraph 4.3. This engineering standard shall b

4、e used in conjunction with the appropriate GM raw materialspecifications (e.g., GMW3026, GMW3262, GMW14122, GMW14231, GMW15340, GMW16717) (This list isnot intended to be comprehensive of all possible, appropriate or relevant raw material specifications used oninterior parts.)In addition to the GMW14

5、444 requirements, the following part performance specifications may also beapplicable:x Painted Plastic Parts GMW14797x Interior Labels GMW14573x Chrome Plate GMW146681.2 Mission/Theme. This standard defines minimal material related performance requirements for globalparts. Additional specific requi

6、rements are called out in other documentation, e.g., Statement of Requirements(SOR), drawing, material specification, etc.1.3 Classification. See paragraph 4.2.2 ReferencesNote: Only the latest approved standards are applicable unless otherwise specified.2.1 External Standards/Specifications.AATCC 2

7、3 ISO 105-A02 ISO 4577 ISO 22088-3ASTM D1003 ISO 105-A03 ISO 8510-2 ISO/IEC 17025ASTM D1044 ISO 105-G02 ISO 9001ASTM D3012 ISO 527-2 ISO 12219-2FMVSS 302 ISO 3537 ISO 12219-42.2 GM Standards/Specifications.GM2151M GMW3262 GMW14162 GMW15340GMW3026 GMW3402 GMW14231 GMW15432GMW3059 GMW3417 GMW14334 GMW

8、15625GMW3116 GMW6992 GMW14364 GMW15634GMW3136 GMW14093 GMW14573 GMW15651GMW3205 GMW14102 GMW14668 GMW16717GMW3208 GMW14122 GMW14688 GMW16853Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license

9、from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW14444 Copyright 2013 General Motors Company All Rights ReservedAugust 2013 Page 2 of 17GMW3232 GMW14124 GMW14777 TM 422000GMW3235 GMW14130 GMW14797GMW3259 GMW14131 GMW148923 Test Preparation and Evaluation3.1 Resources.3.1.1 Calibration. The test fa

10、cilities and equipment shall be in good working order and shall have a validcalibration label.3.1.2 Alternatives. Alternative test facilities and equipment may also be used. However, all measuringvariables as specified in this standard shall be determined correctly with respect to their physical def

11、inition.3.1.3 Facilities. As stated in the relevant standard.3.1.4 Equipment. As stated in the relevant standard.3.1.5 Test Vehicle/Test Piece. As stated in the relevant standard.3.1.6 Test Time. As stated in the relevant standard.3.1.7 Test Required Information. As stated in the relevant standard.3

12、.1.8 Personnel/Skills. As stated in the relevant standard.3.2 Preparation. As stated in the relevant standard.3.3 Conditions.3.3.1 Environmental Conditions. As stated in the relevant standard.3.3.2 Test Conditions. Deviations from the requirements of this standard shall have been agreed upon. Suchre

13、quirements shall be specified on component drawings, test certificates, reports, etc.3.4 Instructions. Not applicable.3.5 Data. Not applicable.3.6 Safety. This standard may involve hazardous materials, operations, and equipment. This standard doesnot propose to address all the safety problems associ

14、ated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.3.7 Documentation. Samples of components or material released to this standard shall be tested forconform

15、ity with the requirements of this standard and approved by the responsible GM Department prior to thestart of delivery of production level components or materials.Any change to the component or material, e.g., design, function, properties, manufacturing process and/orlocation of manufacture requires

16、 a new release of the product. It is the sole responsibility of the supplier toprovide the customer, unsolicited, with documentation of any change or modification to the product/process,and to apply for a new release.If not otherwise agreed to, the entire verification test shall be repeated and docu

17、mented by the supplier prior tostart of delivery of the modified or changed product. In some cases, a shorter test can be agreed to betweenthe responsible GM department and the supplier.3.7.1 Test Results. Not applicable.4 Requirements and Procedure4.1 Lab Accreditation. Lab testing shall be perform

18、ed by a laboratory that conforms to ISO/IEC 17025 orISO 9001 or other 3rd party accreditation and is acceptable to the GM Materials Engineer. Supplier shall submitdocumentation showing proof of accreditation.4.2 Classification. The requirements are classified by:4.2.1 Installation Position (see Tabl

19、e 1). A selected material shall support the part performance for allenvironmental conditions defined by the installation position of the part in the vehicle. Materials shall be testedto the worst case environmental scenario for their installation position, e.g., direct sunlight exposure for upperIP

20、materials.Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW14444 Copyright 2013 General Motors Company All Rights ReservedAugust 2013 Page

21、 3 of 174.2.2 Customer Usage (see Table 2). A selected material shall support customer comfort and usage duringthe parts lifetime. The material shall be tested with respect to customer usage, e.g., visible material surfacesfor appearance.Note: The temperatures in Table 1 are measured under solar gla

22、ss (GMW3136 Type 4). If non-solar glass(GMW3136 Type 1 or 2) is used, up to 15 C higher temperatures will occur and the requirements shall beadjusted accordingly.Table 1: Installation PositionCode Description1 Position within vehicle is exposed to direct sunlight (exposed positions), such as horizon

23、talsurfaces above glass line. These parts are exposed to temperatures up to +105 C in the carincluding the following typical parts, but not limited to: Package shelf, IP upper horizontal, rearseat back upper to rear window trim panel, rear seat head restraint/roll over (car only), load floorhatch ba

24、ck area (if designed without load compartment lid).2 Position within vehicle is exposed to direct sunlight at lower temperatures than Code 1. Theseparts are exposed to temperatures up to +95 C in the car, including the following typical parts, butnot limited to: side trim above door glass line, stee

25、ring wheel rim, garnish moldings - upper,horizontal portion (A and C pillar for car, D pillar for truck, hatch back car quarter trim), seatcushion, back, remaining head restraints, belt guide loops, seat shoulder and armrests), horizontalsurface of the center console (car only), open rear cargo area

26、 vertical glass (truck only) at or justbelow the glass line.3 Position within vehicle is not exposed to direct sunlight. These parts are exposed to temperaturesup to +85 C in the car including the following typical parts, but not limited to: Floor carpet,overhead consoles, IP vertical surfaces below

27、 door glass line, steering wheel face, steeringcolumn and shroud, garnish upper without horizontal features and all other garnish ,seat upper,truck 2nd and 3rd row seats (no open or transparent roof configuration and not in the back window),door trim panel complete, center console horizontal truck g

28、eometry, center console sides,overhead parts, open rear cargo area vertical glass (truck only) floor level, floor level parts.Table 2: Customer UsageCode DescriptionA All parts in contact with customer hands, e.g. steering wheel, driver airbag cover and trim, griphandle, door handle, shift knob.B Al

29、l parts in contact with customer body, e.g. seat, arm rest.C All parts in contact with customer feet (foot kick area), e.g., floor mat, lower door trim, carpetretainer.D All parts in visible area.E All parts that are in contact with refreshable air in the occupant compartment, the trunk and allparts

30、 having an air flow to the interior including HVAC ducts, trunk trim, insulations, etc.For clarification refer to responsible material engineer. All parts having air flow to the interior withan area of 50 cm2 or a weight of 10 g. POM parts shall be tested independent on area orweight. For parts 10 g

31、 or the area is 50 cm the part shall be tested.Note: If a material/part fits more than one coding, e.g. Code D and E, all requirements related to both codings shall be fulfilled.Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or

32、 networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW14444 Copyright 2013 General Motors Company All Rights ReservedAugust 2013 Page 4 of 174.3 Flammability (GMW3232).Note: Certification may be accomplished at part or material level. Parts that meet the definition

33、 of a compositeshall be certified at the composite level. The interpretation by the General Motors FMVSS 302 RegulatoryEngineer takes precedence regarding application or interpretation of the standard.4.3.1 Application. All parts as defined in the applicable legislation. All color variants.4.3.2 Req

34、uirement. Must comply with Federal Motor Vehicle Safety Standard (FMVSS) 302.Note: In addition, the materials and components shall meet the requirements according to the relevantlegislations and regulations of the countries to which they are supplied (e.g., FMVSS 302 for USA,documentation required a

35、ccording to TRIAS 48 for Japan).4.3.3 Procedure. Test to GMW3232. Parts 3.0 or 3.0 color readings shall be measured in the same location on the sample before and after exposures perCIELAB color space, 10 degree observer, illuminant D65 specular included. Exposed samples may be wipedwith a solution o

36、f water and mild detergent and blotted dry with a clean white cloth before the color reading istaken.For textile covered components acceptable color change is defined as a noticeable value (lightness) and/orchroma (saturation) change with minimum hue change and/or pattern appearance change is accept

37、able. Forguidance textiles shall exhibit a Rating of 3 or greater per ISO 105-A02 grey scale.4.4.3.3 Procedure. Test part/assemblies to GMW3417 L1, F2, Gx and Tx for test temperatures and durationsshown in Table 4. IPs and steering wheels tested to G2 Laminated glass, all other parts tested per G1 t

38、empered glass, unless otherwise specified on the engineering drawing.Fully Trimmed Assemblies shall be tested. The assembly shall be tested attached to a fixture to simulate theproduction intent assembly.Note: Recommend 1 to 5 interim evaluations depending on total exposure level; consult your Mater

39、ialsEngineer or Validation Engineer for additional considerations.Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW14444 Copyright 2013 Ge

40、neral Motors Company All Rights ReservedAugust 2013 Page 6 of 17Table 4: Test Temperature/Duration for Natural Weathering4.4.4 Scuff and Mar Resistance (GMW14130).Note 1: Final Arbiter for the evaluation shall be the GM Materials Engineer in cases of disagreement.Note 2: Not for fabric or carpet cov

41、ered parts.Group Part DescriptionAccumulatedLightExposurein TNR MJ/m2(TNRLangleys)GMW3417 CodingSystemL1 ArizonaF2 Under Glass,Temp Limited TrackingFixtureG1 Clear TemperedG2 Clear LaminatedT5 = +105 C,T4 = +95 C,T3 = +85 C1 Entire IP tested, as an assembly, IP Uppers 4200(100 000) GMW3417-L1-F2-G2-

42、T52Rear Seat to Window Trim Panel and AssociatedComponentsPassenger Car Rear Seat Rollover4400(105 000) GMW3417-L1-F2-G1-T53 Horizontal component (if any) of A-Pillars and C-PillarsPassenger Car 3200 (75 000) GMW3417-L1-F2-G2-T44 Steering Wheels tested as a unit, Steering Wheel RimDAB surfaces perpe

43、ndicular to plane of steering wheel 2300 (55 000) GMW3417-L1-F2-G2-T45Garnish Trim at or above sidewall glass line (A, B, C, DPillars, Quarter Panels, SUV Rear Window Trim Panels),Door Panels tested as a unit, Door Armrests and DoorRollover areasRear Hatchback Horizontal Surfaces, Cargo Shade andass

44、embled components2100 (50 000) GMW3417-L1-F2-G1-T36 Seats (except passenger. car rear seat rollover) 1700 (40 000) GMW3417-L1-F2-G1-T47 Consoles Tested as a unit, Console Armrests 1250 (30 000) GMW3417-L1-F2-G1-T48IP Vertical Parts at or above sidewall glass line in Trucksand SUVs when tested separa

45、telySUV Load Floors1250 (30 000) GMW3417-L1-F2-G1-T39IP Vertical Parts in Cars, Trucks and SUVs (belowsidewall glass line) when tested separatelyConsole Sides tested separatelySteering Wheel Horn Pad, DAB (surfaces parallel toplane of steering wheel) when tested separatelyOverhead Parts, Seat Suppor

46、t Parts, Door Bolsters(vertical) when tested separately, Carpet Retainers,Garnish Trim below sidewall glass line.420 (10 000) GMW3417-L1-F2-G1-T3Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without lic

47、ense from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW14444 Copyright 2013 General Motors Company All Rights ReservedAugust 2013 Page 7 of 174.4.4.1 Application. Code D. All parts with surfaces visible to the customer made of soft materials. Examples:plastic rolled goods, cast skins, soft Mold in

48、Color (MIC), Thermoplastic Elastomer (TPE), Polyvinylchloride(PVC), painted soft skins. All color variants.4.4.4.2 Requirement. Grained parts shall exhibit no more than a slight marring and no scuffing when testedper GMW14130.4.4.4.3 Procedure. Test per GMW14130.4.4.5 Resistance to Scratching (GMW14

49、688-Method A Code 2 (10N).Note 1: Final Arbiter for the evaluation shall be the GM Materials Engineer in cases of disagreement.Note 2: If the part is too small or not configured such that it can be tested appropriately, consult the GMMaterials Engineer to determine if grained plaque test data may be substituted.Note 3: A part with a technical grain may have a requirement that will be documented on the partdrawing/mat