GMW GMW15061-2012 Impregnated PUR Foam for General Applications Issue 2 English.pdf

1、WORLDWIDEENGINEERINGSTANDARDSMaterial Specification GMW15061Impregnated PUR Foam for General Applications Copyright 2012 General Motors Company All Rights ReservedOctober 2012 Originating Department: North American Engineering Standards Page 1 of 71 Scope1.1 Material Description. This standard ident

2、ifies polyurethane (PUR) foam types impregnated with acrylateor acrylate/bitumen dispersion. These types are sound absorbing foams used in General Motors vehicles.1.2 Symbols. Not applicable.1.3 Typical Applications. This standard shall encompass polyurethane foams used in all applicationsthroughout

3、 the body and chassis areas of the vehicle. These polyurethane foams may be used for vibrationdamping, noise and shock isolation, spacers for part retention and air and dust seals in the body and chassisrange.Note: For non-impregnated PUR foams for general applications, see GMW14196 and GMW15058.1.3

4、.1 Types. Types are defined by density and impregnation type per Table 2, Table 3 and Table 4respectively.1.3.2 Operational Temperature. The typical temperature range the material is exposed to at its position in thevehicle is limited to the following:Type A: -20 C to +100 CTypes B, C, D, E, F: -40

5、C to +120 CTypes G, H, J: -30 C to +120 C1.3.3 Peak Temperature. The maximum temperature the material is exposed to for a short time in its positionin the vehicle is limited to the following:Type A: +120 CTypes B, C, D; E, F, G, H, J: +150 C2 ReferencesNote: Only the latest approved standards are ap

6、plicable unless otherwise specified.2.1 External Standards/Specifications.FMVSS 302 ISO 354 ISO 1798 ISO 1923ISO 178 ISO 845 ISO 1856-A ISO 3386-12.2 GM Standards/Specifications.GMW3059 GMW3221 GMW3259 GMW14196GMW3182 GMW3232 GMW4217 GMW15058GMW3205 GMW3235 GMW80812.3 Additional References.TMC003 Ma

7、terial Safety Data Sheet guidance documents (available at ).3 Requirements3.1 Test Piece and Number. If it is not possible to take test pieces from part, then suitable plates shall bemanufactured for the test (taken from equal manufacturing process, recipe of foam and density). The test pieceshall b

8、e taken without skin and in rising direction of foam.3.2 Conditioning. All test pieces shall be conditioned to GMW3221, Code A.3.3 Required Performance Values. All requirements listed in Table 1 shall be fulfilled by the delivered foamand shall be documented by the supplier in the Foam Certification

9、 Data Form (see Appendix A).Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW15061 Copyright 2012 General Motors Company All Rights Reserv

10、edOctober 2012 Page 2 of 73.4 Basic Foam Physical Properties. All requirements listed in Table 2, Table 3 and Table 4 shall be fulfilledby the delivered foam and shall be documented by the supplier in the Foam Certification Data Form (seeAppendix A). Values indicated with N/A (“not applicable”) are

11、not required. Documentation of additionalproperties may be required by the approving region.Table 1: Required Performance Values for DocumentationPerformance Test Method Specified ValueFogging/Volatility ofOrganic Constituents Note 1GMW3235 Method B-Y1-T1 (gravimetric, 1 daypre-drying, +90 C test te

12、mperature)4 mgFlammability GMW3232 Must comply to FMVSS 302Interior Emissions Note 1 GMW8081 (relative emission) 100 120 120Elongation at Break ISO 1798 % 140 140 140Compression StressValueISO 3386-1 kPa 2.5 2.5 3Compression Set ISO 1856-A % 140 140 140Elongation at Break ISO 1798 % 150 140 140Compr

13、ession StressValue ISO 3386-1 kPa 3.5 4 4Compression Set ISO 1856-A % 100 150 150Elongation at Break ISO 1798 % 140 150 150Compression StressValue ISO 3386-1 kPa 4.5 5.5 4.5Compression Set ISO 1856-A % 5 5 5Note 1: Determination of linear dimensions per ISO 1923. But compressive force of foot is 500

14、 Pa (0.5 kPa) 5% and a 50 mm 0.1 mmdiameter pressure. All readings should be taken after the pressure foot has been in contact with the material for at least 5 s.N/A = Not applicable.4 Manufacturing ProcessNot applicable.5 Rules and Regulations5.1 Legal Regulations. All materials must satisfy applic

15、able laws, rules, regulations and recommendationsvalid in the country of usage.5.2 Language. In the event of conflict between the English and domestic language, the English language shalltake precedence.5.3 Inspection and Rejection. Samples of components or materials released to a GM material specif

16、icationshall be tested for conformity with the requirements of this material specification and approved by theresponsible Engineering department prior to commencement of delivery of bulk supplies.A new approval must be received for any changes, e.g., properties, manufacturing process, location ofman

17、ufacture, etc. If not otherwise agreed, all testing and documentation normally required for initial releasemust be completed.It is the responsibility of the supplier to inform the customer in a timely manner, without solicitation, and toinclude documentation of all modifications of materials and/or

18、processes and to apply for a new release.If not otherwise agreed, all release tests shall be repeated and documented by the supplier prior tocommencement of delivery of non-conforming bulk supplies. In individual cases, a shorter test can be agreedto between the responsible Engineering department an

19、d the supplier.5.4 Initial Source Approval. No shipments shall be made by any supplier until representative initial productionsamples have been approved by the appropriate Materials Engineering department(s) as meeting therequirements of this specification.5.5 Material Safety Data Sheets/Safety Data

20、 Sheets (MSDS/SDS). For new product submissions, or when achange in chemical composition of an existing product has occurred, a complete copy of the Material SafetyData Sheet/Safety Data Sheet must be submitted in compliance with the Globally Harmonized System ofClassification and Labeling of Chemic

21、als (GHS) requirements or other country-specific MSDS/SDSCopyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW15061 Copyright 2012 General Mot

22、ors Company All Rights ReservedOctober 2012 Page 5 of 7requirements. In addition, product MSDS/SDS submissions must be in compliance with specific countryGeneral Motors TMC003 Material Safety Data Sheet/Safety Data Sheet guidance documents where available.5.6 All materials supplied to this standard

23、must comply with the requirements of GMW3059, Restricted andReportable Substances for Parts.6 Approved SourcesEngineering qualifications of an approved source are required for this standard. Only sources listed in the GMMaterials File (MATSPC) under this standard number have been qualified by Engine

24、ering as meeting therequirements of this standard.For other GM locations, the responsible Engineering group should be contacted to obtain the approved sourcein that individual country.7 Notes7.1 Glossary.DUNS No: Dun & Bradstreet Data Universal Numbering System. The DUNS Number is Dun & Bradstreetsc

25、opyrighted, proprietary means of identifying business entities on a location-specific basis.MATSPC: Global repository of GM approved materials for corresponding GM Engineering Standards.7.2 Acronyms, Abbreviations, and Symbols.GHS Globally Harmonized System of Classification and Labeling of Chemical

26、sMSDS Material Safety Data SheetN/A Not applicablePUR PolyurethaneSDS Safety Data Sheet8 Coding SystemThis standard shall be referenced in other documents, drawings, etc., as follows:Material per GMW15061 Type 19 Release and RevisionsThis standard was originated in February 2006. It was first approv

27、ed by the Global Foam Team in October2006. It was first published in September 2007.Issue Publication Date Description (Organization)1 SEP 2007 Initial publication.2 OCT 2012 Five year refresh of standard. Added new GMW specification referencedocuments. (Textiles & Trim Materials Global Subsystem Le

28、adership Team)Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW15061 Copyright 2012 General Motors Company All Rights ReservedOctober 2012

29、 Page 6 of 7Appendix AData Sheet A1: Foam Certification Data FormSupplier: Date:Laboratory: Vendor/DUNS No:GM Foam Code: Lab No:GMW15061 Type: Batch No:Impregnation:ConstructionVerbal Description:SubmitSpecimenGMW15061 Specification Method UnitSpecifiedValue Results MeetsDoesNOTMeetCommentsTable 1 F

30、ogging/Volatility ofOrganicConstituentsGMW3235 MethodB-Y1-T1(gravimetric,1 day predrying,+90 C testtemperature)mg 4 mg Table 1 Flammability GMW3232 - Must complyto FMVSS302Table 1 InteriorEmissionsGMW8081(relative emission)- 1.0 Table 1 Resistance toOdorGMW3205Wet condition(Code A)Rating Rating 6min

31、imumDry condition(Code B)Rating Rating 6minimumTable 1 Mildew GMW3259 - No mildew Table 1 AcousticalPerformanceAlpha cabin testingISO 354- * Table 1 Mass per UnitAreaGMW3182 kg/m * Table 1 Thickness ISO 1923 mm * Table 1 DimensionalStabilityGMW4217DimensionalChange% 2.0% 0.5% Table 2, 3, 4 Density o

32、f theRaw FoamISO 845 kg/m* Table 2, 3, 4 Density of theImpregnatedFoamISO 845 kg/m*Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-GM WORLDWIDE ENGINEERING STANDARDS GMW15061

33、Copyright 2012 General Motors Company All Rights ReservedOctober 2012 Page 7 of 7GMW15061 Specification Method UnitSpecifiedValue Results SubmitSpecimenMeetsDoesNOTMeetCommentsTable 2, 3, 4 TensileStrengthISO 1798 kPa* Table 2, 3, 4 Elongation atBreakISO 178 %* Table 2, 3, 4 CompressionStress ValueISO 3386-1 kPa* Table 2, 3, 4 CompressionSetISO 1856-A %* TestEngineer:Signature: Date:Copyright General Motors Company Provided by IHS under license with General Motors CompanyNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-