1、ANSIjICEA S-84-608-2010 _ . . IV.:I STANDARD FOR TELECOMMUNICATIONS CABLE FILLED, POLYOLEFIN INSULATED, COPPER CONDUCTOR TECHNICAL REQUIREMENTS Fifth Edition Approved by AMERICAN NATIONAL STANDARDS INSTITUTE April 20, 2011 Publication # ANSIIICEA S-84-608-201 0 2010 by INSULATED CABLE ENGINEERS ASSO
2、CIATION, Inc. ICEA STANDARD FOR TELECOMMUNICATIONS CABLE ANSI/ICEA S-84-608-2010 FILLED, POLYOLEFIN INSULATEQ, COPPER CONDUCTOR TECHNICAL REQUIREMENTS Published By INSULATED CABLE ENGINEERS ASSOCIATION, INC. Post Office Box 1568 Carrollton, GA 30112, U.S.A. Approved March 3,2010 by Insulated Cable E
3、ngineers Association, Inc. Approved April 20, 2011 by ANSI ASC C-8 American National Standards Institute Fifth Edition 2010 by ICEA ANSIIICEA S-84-608-201 0 Copyrighted by the ICEA Contents may not be reproduced in any form without permission of the INSULATED CABLE ENGINEERS ASSOCIATION, INC. Copies
4、 of this publication may be obtained from: IHS 15 Inverness Way East Englewood, CO 80112-5776 USA Telephone: (800) 854-7179 ii ANSIIICEA 5-84-608-2010 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development an
5、d approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications,_ of which
6、the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together persons who have an interest in the topic covered by this publication. While ICEA administers the process and establishes rules to promote fairness in the dev
7、elopment of consensus, it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgements contained in its standards and guideline publications. ICEA disclaims liability for personal injury, property, or other damages of any nature
8、whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or completeness of any informati
9、on published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. ICEA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guid
10、e. In publishing and making this document available, ICEA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is ICEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or h
11、er own independent judgement or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wis
12、h to consult for additional views or information not covered by this publication. ICEA has no power, nor does it undertake to police or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health purposes. An
13、y certifications or other statement of compliance with any health or safety-related information in this document shall not be attributable to ICEA and is solely the responsibility of the certifier or maker of the statement. iii ANSI/ICEA S-84-608-201 0 (page intentionally left blank) iv ANSI/ICEA S-
14、84-608-201 0 FOREWORD ICEA Standards are published in the public interest and are intended to promote product uniformity and quality throughout the industry. Existence of an ICEA publication does not in any respect preclude the manufacture or use of products not conforming to the Standard. The user
15、of this Standard is cautioned to observe any applicable health or safety regulations and rules relative to the manufacture and use of cable made in conformity with this Standard. This Standard hereafter assumes that manufacture, testing, installation and maintenance of cables defined by this Standar
16、d will be performed only by properly trained personnel using suitable equipment and employing appropriate safety precautions. Questions of interpretation of ICEA Standards can only be accepted in writing and the reply shall be provided in writing. Suggestions for improvements in this Standard are we
17、lcome. Questions and suggestions shall be sent to: Secretary Insulated Cable Engineers Association P.O. Box 156B Carrollton, GA 30112 United States of America This Standard was developed by the ICEA Communications Division, WG-60B. It was approved by ICEA on March 3, 2010. The members of the ICEA Co
18、mmunications Division, Working Group 60B who participated in this project were: P. Fraley G. Dorna D. K. Baker T.Zou D. Taylor The following participated in an advisory capacity to WG-608: Joe Mafnas RUS v J. Baer T. McLaughlin ANSI/ICEA 5-84-608-2010 TABLE OF CONTENTS CONTENTS: SECTION PAGE 1. GENE
19、RAL 1.1 PURPOSE . 1 1.2 SCOPE , 1 1.3 OPTIONS AND INFORMATION 1 1.4 UNITS AND TOLERANCES 2 1.5 REFERENCES 2 1.6 QUALITY ASSURANCE 2 1.7 SAFETY CONSiDERATIONS 3 2. CONDUCTORS -2.1 REQUiREMENTS 3 2.2 FACTORY JOINTS 4 3. CONDUCTOR INSULATION 3.1 INSULATION MATERIALS 4 3.1.1 Propylene/Ethylene Copolymer
20、 4 3.1.2 High-Density Polyethylene 4 3.1.3 Medium-Density Polyethylene 4 3.2 INSULATION TyPE . 4 3.2.1 Solid 4 3.2.2 Foam 4 3.2.3 Foam-Skin 4 3.3 INSULATION DIMENSIONS, COLORS, AND SPLICES . 4 3.4 INSULATION PHYSICAL REQUIREMENTS . 5 3.4.1 Insulation Adhesion 5 3.4.2 Elongation . 5 3.4.3 Compression
21、 5 3.4.4 Cold Bend . 6 3.4.5 Shrinkback 6 3.4.6 Thermal Oxidative Stability . 6 3.5 TWIST LENGTH AND COLOR CODING . 6 4. CORE CONSTRUCTION 4.1 CORE LAYUP 7 4.2 BINDERS . 9 4.3 SPARE PAIRS 9 4.4 CORE WRAP . 10 4.5 FILLING COMPOUND . 10 4.5.1 Type Filling Compound . 11 4.5.2 Adequacy of Fill 11 vi ANS
22、IIICEA S-84-608-2010 TABLE OF CONTENTS CONTENTS: SECTION PAGE 4.6 FLOODING COMPOUND 11 4.7 WATER SWELLABLE MATERIALS 11 5. INTERNAL SCREENS 5.1 DESCRIPTION 11 5.2 SCREEN MATERIAL . 12 5.2.1 Film Delamination . 12 5.3 SERVICE PAIRS . 12 6. SHIELDS 6.1 SHIELDING SYSTEMS . 12 6.2 SHIELD MATERIALS . 13
23、6.2.1 8-mil Bare Aluminum Tape . 13 6.2.2 8-mil Coated Aluminum Tape . 13 6.2.3 5-mil Copper Tape 13 6.2.4 5-mil Copper Clad Alloy Steel Tape 13 6.2.5 5-mil Copper Clad Stainless Steel Tape . 14 6.2.6 6- and 7-mil C194 Copper Alloy Tape . 14 6.2.7 5-mil C230 Copper Alloy Tape 14 6.2.8 6-mil Bare Ste
24、el Tape . 14 6.2.9 6-mil Coated Steel Tape . 15 6.3 SHIELD APPLICATION . 15 6.3.1 Shield Corrugation 15 6.3.2 Shield Overlap 15 6.3.3 Shield Splices . 16 6.4 CORROSION RESISTANCE TEST . 16 6.5 GOPHER RESISTANCE TEST . 16 7. POLYETHYLENE INNER AND OUTER JACKET 7.1 INNER JACKET . 17 7.1.1 Material and
25、 Test Requirements . 17 7.1.2 Inner Jacket Thickness Requirement 17 7.2 OUTER JACKET . 17 7.2.1 Raw Material . 17 7.2.2 Outer Jacket Thickness Requirement . 18 7.2.3 Completed Cable Material Requirements . 18 7.2.4 Shrinkback 20 7.2.5 Sheath Adherence-Unbonded 20 7.2.6 Sheath Adherence-Bonded 20 vii
26、 ANSIIICEA S-84-608-2010 TABLE OF CONTENTS CONTENTS: SECTION PAGE 8. ELECTRICAL REQUIREMENTS 8.1 DC RESiSTANCE 21 8.2 DC RESISTANCE UNBALANCE . 21 8.3 MUTUAL CAPACiTANCE 21 8.3.1 Final Product 100 % Testing . 21 8.4 CAPACITANCE DIFFERENCE . 22 8.5 PAIR-TO-PAIR CAPACITANCE UNBALANCE . 22 8.6 PAIR-TO-
27、GROUND CAPACITANCE UNBALANCE 22 8.7 ATTENUATION . 22 8.8 UNIT CROSSTALK 22 8.8.1 Crosstalk Qualification Test 23 8.9 BETWEEN-COMPARTMENT CROSSTALK FOR SCREENED CABLES 24 8.9.1. Requirements for all Applications 24 8.9.2 Requirements for T -1 C and Similar Applications 24 8.9.3 Qualification Test Pro
28、cedure 24 8.10 INSULATION RESISTANCE . 25 8.11 CONDUCTOR-TO-CONDUCTOR DC PROOF TEST . 25 8.12 CORE-TO-SHIELD DC PROOF TEST 25 8.13 CORE-TO-SCREEN DC PROOF TEST 26 8.14 SHIELD RESiSTANCE 26 8.15 CONTINUITY OF METALLIC CABLE ELEMENTS . 26 9. MECHANICAL REQUIREMENTS 9.1 COMPOUND FLOW 26 9.2 WATER PENET
29、RATION . 26 9.3 CABLE BEND TEST 27 9.3.1 Cold Bend Test . 27 9.3.2 Hot Bend Test. 27 9.4 CABLE IMPACT 27 9.5 CABLE TORSION TEST 27 10. GENERAL REQUIREMENTS 10.1 IDENTIFICATION AND MARKING 28 10.1.1 Identification 28 10.1.2 Length Marking 29 10.1.3 Defective Pair Marking . 28 10.1.4 Communication Cab
30、le Identifier . 29 10.2 END SEALING . 29 viii CONTENTS: Table 1: Table 2-1 Table 2-2 Table 3-1 Table 3-2 Table 3-3 Table 3-4 Table 4-1 Table 4-2 Table 4-3 Table 6-1 Table 6-2 Table 6-3 Table 7-1 Table 7-2 Table 8-1 Table 8-2 Table 8-3 Table 8-4 Table 8-5 Table 8-6 Table 8-7 Table 8-8 Table 8-9 Table
31、 10-1 Figure 1: Figure 2: AN81/1CEA 8-84-608-2010 TABLE OF CONTENTS SECTION PAGE 10.3 INFORMATION ACCOMPANYING THE REEL . 29 10.4 OPTIONAL REQUiREMENTS . 29 10.4.1 Physical Reel Protection 29 10.4.2 Pulling Eyes . 29 TABLES Specifications Referenced in This Standard 31 Conductor Diameter 3 Conductor
32、 Elongation. . 4 Insulation Colors. . 5 Conductor Adhesion. . 5 Insulation Compression . 6 Color Code and Pair Designation 7 Unit Binder Color Code 8 Super-Unit Binder Color Code . 8 Color Code for Spare or Service Pairs 10 Tape Thickness . 14 Composition Limits 15 Gopher Damage Descriptions . 16 Ja
33、cket Thickness . 18 Jacket Material Requirements . 19 Conductor Resistance . 21 Resistance Unbalance . 21 Mutual Capacitance . 21 Capacitance Unbalance to Ground . 22 Attenuation 22 PSELFEXT 23 PSNEXT 23 Conductor-to-Conductor DC Proof Test 25 Core-to-Shield Dc Proof Test 26 Pulling Eye Load Factors
34、 . 30 FIGURES Forming of Steel Tape Overlap . 34 Sheath Adherence Sample Preparation 35 ix ANSI/ICEA S-84-608-201 0 TABLE OF CONTENTS CONTENTS: SECTION PAGE APPENDICES Appendix A: Standard Internally Screened (IS) Cable Pair Counts . 36 . Appendix B: Metallic Tape Splice Breaking Strength, Percent R
35、etention 37 Append ix C Corrosion Resistance 38 ANNEXES Informative Annex A: Product Guide for ANSI/ICEA S-84-608-20XX A-1 Informative Annex B: ICEA Telecommunication Cable Standards B-1 x ANSI ASTM AWG C dB dc EIA ELFEXT OF ft g ICEA in ISO kHz kV Ib Ibf MHz m mm Mpa N nF NEXT NESC ns pF psi PSELFE
36、XT PSNEXT rms a ANSIIICEA S-84-608-2010 ACRONYMS, ABBREVIATIONS AND SYMBOLS American National Standards Institute American Society for Testing and Materials American Wire Gauge Degrees of Temperature, Celsius scale, Centigrade decibel Direct Current Electronic Industries Alliance Equal Level Far-End
37、 Crosstalk Degrees of Temperature, Fahrenheit scale foot or feet gram Insulated Cable Engineers Association inch International Organization for Standardization kilohertz kilovolt pounds pounds of force Megahertz meter millimeter megapascal Newton nanofarad Near-End Crosstalk National Electrical Safe
38、ty Code nanoseconds picofarad pounds per square inch power sum equal level far end crosstalk power sum near end crosstalk root mean square Attenuation xi ANSI/ICEA 8-84-608-2010 (page intentionally left blank) xii ANSI/ICEA S-84-608-2010 ICEA STANDARD FOR FILLED, POL YOLEFIN INSULATED, COPPER CONDUC
39、TOR TELECOMMUNICATIONS CABLE TECHNICAL REQUIREMENTS SECTION 1 GENERAL 1.1 PURPOSE: The purpose of this Standard is to establish generic technical requirements that may be referenced by individual telecommunications cable specifications covering products intended for normal .outside plant use. The pa
40、rameters covered provide material, construction, and performance requirements that are applicable to filled, polyolefin insulated and jacketed cables of all pair counts, including a variety of shield and jacket combinations and optional compartmental screening. Because this Standard does not cover a
41、ll details of individual cable design, it cannot be used as a single document for procurement of product. It is intended to be used in conjunction with an individual product specification that provides complete design details for the specific cable type and designates the applicable performance requ
42、irements. Such individual cable specifications may be prepared either by the user or the manufacturer. The specification designated for procurement is at the option of the user. 1.2 SCOPE: This Standard covers mechanical and electrical requirements for filled, polyolefin insulated, copper conductor
43、telecommunications cable. It provides alternative choices for type of insulation, type of filling compound, core lay-ups, color code, sheath design (shielding materials, single or double jackets, and jacket thicknesses), and screened or non-screened core. 1.3 OPTIONS AND INFORMATION: These cables ar
44、e traditional outside plant (OSP) cables having a nominal mutual capacitance of 52 nF/km (83 nF/mile) at 1 kHz with attenuation and crosstalk characterized at discrete frequencies up to 6.3 MHz. For cables characterized above 6.3 MHz, refer to ICEA S-99-689, Broadband Twisted Pair Cable, Filled, Pol
45、yolefin Insulated, Copper Conductor. This Standard is arranged in Sections covering one specific area of cable requirement and may be referenced as complete Sections or as individual paragraphs. 1 ANSIIICEA S-84-608-201 0 Sections of this Standard where the user may specify a particular option are l
46、isted below: -2.1 3.2 4.1 4.3 4.5.1 6.1 6.2.2 6.2.9 6.3 7.1 7.2.1 8.7 10.1.2 10.4 Conductor Size Insulation Type Core Layup Spare Pairs Type Filling Compound Shielding Systems One or Two Side Coated Aluminum One or Two Side Coated Steel Shield Application Inner Jacket Outer Jacket (Material Type) At
47、tenuation Length Markings Optional Requirements To assist the user in selection of options and to avoid possible misunderstandings between the manufacturer and user, it is suggested that a check-off sheet similar to that shown in Informative Annex A be utilized. 1.4 UNITS AND TOLERANCES: SI units (s
48、ee NIST-SP 811) are specified throughout this Standard except for conductor size. Approximate US equivalents and Fahrenheit temperatures are provided for information only. The rounding method of ASTM E 29 shall be used for determining conformance with requirements. 1.5 REFERENCES: All documents refe
49、renced herein shall be as listed in Table 1 with issues and/or dates as indicated. When a specific date or issue number is not indicated, the latest issue shall be used. 1.6 QUALITY ASSURANCE: It is the responsibility of the manufacturer to establish a quality assurance system consistent with TL-9000, or an alternate system acceptable to the user. When the user wishes to require a specific quality assurance program or special testing procedures, agreement between the user and the manufacturer should be reached before the order is placed. Requirements provided in this Standar
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