ICEA S-89-648-2011 AERIAL SERVICE WIRE TECHNICAL REQUIREMENTS.pdf

1、 ICEA STANDARD FOR AERIAL SERVICE WIRE Technical RequirementsApproved by AMERICAN NATIONAL STANDARDS INSTITUTEJanuary 17, 2012 Publication # ANSI/ICEA S-89-648-2011 2011 by ICEA INSULATED CABLE ENGINEERS ASSOCIATION, Inc.ANSI/ICEA S-89-648-2011 ANSI/ICEA S-89-648-2011 ICEA STANDARD FOR AERIAL SERVIC

2、E WIRETECHNICAL REQUIREMENTS Published by Insulated Cable Engineers Association, Inc. Post Office Box 1568 Carrollton, GA 30112, U.S.A. 2011 by ICEA Approved July 20, 2011 by Insulated Cable Engineers Association, Inc. Approved January 17, 2012 by American National Standard Institute, Inc. ANSI/ICEA

3、 S-89-648-2011 ii Copyrighted by the ICEA Contents may not be reproduced in any form without permission of the INSULATED CABLE ENGINEERS ASSOCIATION, INC. Copies of this publication may be obtained from: IHS 15 Inverness Way East Englewood, CO 80113-5776 USA Telephone: (800) 854-7179 Note: The user

4、s attention is called to the possibility that compliance with this document may require use of one or more inventions covered by patent rights. By publication of this Document, no position is taken with respect to the validity of those claims or of any patent rights in connection therewith. The pate

5、nt holder(s) so far identified have, however, filed statements of willingness to grant licenses under those rights on reasonable and nondiscriminatory terms and conditions to applicants desiring to obtain such licenses. Details may be obtained from the Insulated Cable Engineers Association. ANSI/ICE

6、A S-89-648-2011 iii NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among

7、 every person participating in the development of this document. The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings

8、together persons who have an interest in the topic covered by this publication. While ICEA administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or verify the accuracy or completeness of any information or the sou

9、ndness of any judgements contained in its standards and guideline publications. ICEA disclaims liability for personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of,

10、 application, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular pu

11、rposes or needs. ICEA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document available, ICEA is not undertaking to render professional or other services for or on behal

12、f of any person or entity, nor is ICEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgement or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonabl

13、e care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. ICEA has no power, nor does it undertake to police

14、or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certifications or other statement of compliance with any health or safety-related information in this document shall not be attribu

15、table to ICEA and is solely the responsibility of the certifier or maker of the statement. ANSI/ICEA S-89-648-2011 iv FOREWORD ICEA Standards are published in the public interest and are intended to promote product uniformity and quality throughout the industry. Existence of an ICEA publication does

16、 not in any respect preclude the manufacture or use of products not conforming to the Standard. The user of this Standard is cautioned to observe any applicable health or safety regulations and rules relative to the manufacture and use of cable made in conformity with this Standard. This Standard he

17、reafter assumes that the manufacture, testing, installation, and maintenance of cables defined by this Standard will be performed only by properly trained personnel using suitable equipment and employing appropriate safety precautions. Questions of interpretation of ICEA Standards can only be accept

18、ed in writing, and the reply shall be provided in writing. Suggestions for improvements in this Standard are welcome. Questions and suggestions shall be sent to: Secretary Insulated Cable Engineers Association, Inc. Post Office Box 1568 Carrollton, GA 30112, U.S.A United States of America Alternativ

19、ely, you can contact ICEA by utilizing the contact link in the ICEA web site: This Standard was approved by ICEA on July 20, 2011. The members of the ICEA Communications Division, Working Group 648, who participated in this project, were: D. K. Baker R. Gould P. Fraley G. Dorna ANSI/ICEA S-89-648-2

20、011 v TABLE OF CONTENTSCONTENTS: SECTION Page 1 GENERAL 11.1 Purpose . 1 1.2 Scope. 1 1.3 Options and Information. 1 1.4 Units and Tolerances . 2 1.5 References 2 1.6 Quality Assurance 2 1.7 Safety Considerations 3 2 CONDUCTORS 3 2.1 CCSR Requirements . 3 2.1.1 Adherence of Copper . 3 2.1.2 Copper F

21、lexibility . 4 2.1.3 Tensile Strength . 4 2.1.4 Elongation 4 2.1.5 Micro-hardness of Copper . 4 2.1.6 Factory Joints 4 2.2 NMR and MR Requirements 4 2.2.1 Conductor Elongation 4 2.2.2 Factory Joints 4 3 CONDUCTOR INSULATION 5 3.1 CCSR Insulation 5 3.1.1 Material . 5 3.1.2 Patching 5 3.1.3 Wire Assem

22、bly 5 3.1.4 Marking . 5 3.1.5 Insulation Physical Requirements . 5 3.1.5.1 Adhesion to Conductor 5 3.1.5.2 Yield Strength and Elongation at Break 6 3.1.5.3 Resistance to Heat Exposure (Aging) . 6 3.1.5.4 Compression Resistance 6 3.2 NMR Insulation 7 3.2.1 Material 7 3.2.2 Base Resins 7 3.2.3 Insulat

23、ion Dimensions, Colors, and Splices 7 3.2.3.1 Insulation Dimensions . 7 3.2.3.2 Insulation Colors . 7 3.2.3.3 Splices 7 ANSI/ICEA S-89-648-2011 vi TABLE OF CONTENTSCONTENTS: SECTION Page 3.2.4 Insulation Physical Requirements . 7 3.2.4.1 Adhesion . 7 3.2.4.2 Elongation . 7 3.2.4.3 Compression Resist

24、ance .8 3.2.4.4 Cold Bend . 8 3.2.4.5 Shrink back . 8 3.2.4.6 Insulation Imperfections 8 3.2.4.7 Thermal Oxidative Stability . 8 3.3 MR Insulation . 8 3.3.1 Material . 8 3.3.2 Base Resins 8 3.3.3 Insulation, Dimensions, Colors, and Splices . 9 3.3.3.1 Insulation Dimensions . 9 3.3.3.2 Insulation Col

25、ors . 9 3.3.3.3 Splices 9 3.3.4 Insulation Physical Requirements . 9 3.3.4.1 Adhesion . 9 3.3.4.2 Elongation . 9 3.3.4.3 Compression Resistance 9 3.3.4.4 Cold Bend . 9 3.3.4.5 Shrinkback 9 3.3.4.6 Insulation Imperfections . 10 3.3.4.7 Resistance to Heat Exposure (Aging) 10 3.3.4.8 Thermal Oxidative

26、Stability 10 4 CORE CONSTRUCTION AND COLOR CODING . 10 4.1 NMR Construction and Color Code 10 4.1.1 Twisted Pair Construction 11 4.1.2 Star-Quad Construction . 11 4.2 Core Wrap 11 4.3 Binders 11 4.4 Ripcords 11 4.4.1 Hygroscopicity and Wicking . 12 4.4.2 Jacket Slitting . 12 4.4.3 Cold Weather Jacke

27、t Slitting 12 5 STRENGTH MEMBERS 12 5.1 NMR Strength Members . 12 5.1.1 Splicing 12 5.2 MR Strength Members 12 5.2.1 Splicing 12 ANSI/ICEA S-89-648-2011 vii TABLE OF CONTENTSCONTENTS: SECTION Page 6. SHIELDS . 12 6.1 Shielding System 12 6.1.1 Single Tape Shield 13 6.1.2 Dual Tape Shield . 13 6.1.3 B

28、raid 13 7 JACKET . 14 7.1 NMR Jacket Requirements . 14 7.1.1 Materials 14 7.1.2 Patching . 14 7.1.3 Wire Assembly . 14 7.2 MR Jacket Requirements 15 7.2.1 Materials 15 7.2.2 Patching . 15 7.2.3 Wire Assembly . 15 7.2.4 Tensile Strength at Yield and Elongation at Break . 16 7.2.5 Resistance to Heat E

29、xposure (Aging) 16 8 ELECTRICAL REQUIREMENTS . 16 8.1 CCSR Requirements 16 8.1.1 Continuity and Shorts . 16 8.1.2 Conductor Resistance 16 8.1.3 Mutual Capacitance - Wet 16 8.1.4 Attenuation - Wet . 16 8.1.5 Insulation Resistance - Wet . 16 8.1.6 Dielectric Strength - Wet 17 8.1.7 Dielectric Strength

30、 - Dry . 17 8.1.8 Fusing Coordination . 17 8.1.9 Insulation Imperfections . 17 8.2 NMR and MR Requirements . 17 8.2.1 Continuity and Shorts 17 8.2.2 Conductor Resistance . 17 8.2.3 Conductor Resistance Unbalance . 17 8.2.4 Mutual Capacitance - Dry 17 8.2.5 Capacitance Unbalance - Pair to Pair 18 8.2

31、.6 MR Capacitance Unbalance - Pair to Support Wire 19 8.2.7 Attenuation - Dry . 19 8.2.8 Attenuation - Wet . 19 8.2.9 Insulation Resistance 19 8.2.10 Dielectric Strength . 19 8.2.11 Fusing Coordination 19 ANSI/ICEA S-89-648-2011 viii TABLE OF CONTENTSCONTENTS: SECTION Page 8.2.12 Crosstalk . 19 9 CO

32、MPLETED WIRE 20 9.1 Mechanical Requirements 20 9.1.1 Splicing 20 9.1.2 Impact Test - Unaged . 20 9.1.3 Impact Test - Aged . 20 9.1.4 Abrasion Resistance 21 9.1.5 Static Load (CCSR & NMR) . 21 9.1.6 Completed Wire Shape and Dimensions (CCSR & NMR) 22 9.1.7 Elongation (NMR) . 22 9.1.8 Plasticizer Comp

33、atibility (CCSR & NMR) . 23 9.1.9 Compatibility of Jacket and Fiber Adhesive . 23 9.2 Environmental Requirements 23 9.2.1 Cold Temperature Handling - Unaged (CCSR & NMR) . 23 9.2.2 Cold Temperature Handling - Aged (CCSR & NMR) 23 9.2.3 Light Absorption (CCSR, NMR, MR) 24 9.2.4 Low Temperature Separa

34、tion (CCSR) . 24 9.2.5 Messenger Separation (NMR, MR) 24 9.2.6 Jacket Slitting (NMR, MR) 25 9.3 Flammability 25 9.4 National Electrical Code 25 10 MARKING AND PACKAGING - CSSR, NMR, & MR . 25 10.1 Identification and Marking . 25 10.1.1 Manufacturer Identification (NMR & MR) . 25 10.1.2 Year of Manuf

35、acture (NMR & MR) . 25 10.1.3 Alternate Identification (NMR & MR) 26 10.1.4 Jacket Marking (All Types) . 26 10.1.5 Length Marking (All Types) 26 10.1.6 Jacket Ink Marking Durability . 27 10.2 Packaging . 27 ANSI/ICEA S-89-648-2011 ix CONTENTS: SECTION Page LIST OF TABLES Table 1-1 Wire Designations

36、and Constructions 2 Table 4-1 Colors for Twisted Pair Construction . 11 Table 4-2 Star-Quad Construction . 11 Table 8-1 Mutual Capacitance . 18 Table 8-2 Capacitance Unbalance 18 Table 8-3 Attenuation Dry . 19 Table 9-1 Minimum Static Load Requirements 21 Table 9-2 Preload and Load Values for Elonga

37、tion Measurement 23 Table 10-1 Colors of Year Marker . 26 Table 1 Specifications referenced in this Standard 28 Table D-1 Test Currents and Durations 33 LIST OF APPENDICES Appendix A Wicking and Hygroscopicity Test 30 Appendix B Jacket Ripcord Test 32 Appendix C Binder Shrinkback Test . 32 Appendix

38、D Fusing Coordination Test 33 Appendix E Solution Method to Determine “Apparent” Absorption Coefficient for PVC Materials . 35 Appendix F Durability Test for Indelible - Ink Printing/Marking . 37 LIST OF FIGURES Figure 3 - 1 18 or 18 1/2 AWG Copper Clad Steel Conductors 5 Figure 7 - 1 Typical NMR Wi

39、re Assemblies 14 Figure 7 - 2 Typical MR Wire Assembly . 15 Figure A - 1 Wicking Test . 31 Figure D - 1 Fusing Coordination Test Configuration 34 INFORMATIVE ANNEXES Informative Annex A Product Guide A-1 Informative Annex B ICEA Telecommunication Cable Standards . B-1 ANSI/ICEA S-89-648-2011 x ACRON

40、YMS, ABBREVIATIONS AND SYMBOLS (Used in this Standard)A - cross sectional area or apparent absorption coefficient a - cross sectional area ac - alternating current ANSI - American National Standards Institute ASTM - American Society for Testing and Materials ASW - Aerial Service Wire AWG - American

41、Wire Gauge CCSR - Copper Coated Steel Reinforced CUPP - capacitance unbalance pair to pair dc - direct current EIA - Electronics Industries Alliance ELFEXT - Equal Level Far End Crosstalk FEXT - - Far End Crosstalk ft - foot hrs - hours HV - Vickers hardness ICEA - Insulated Cable Engineers Associat

42、ion ISO - International Organization for Standardization kft - kilofoot kV - kilovolt L - length of wire or cable for which electrical results are reported l - path length of glass cell or liter lbf - pound-force lm- length of wire or cable for which electrical measurements have been made m - index

43、for “measured” MO - manufacturers option MR - metallic reinforced NEXT - Near End Crosstalk NFPA 70 - National Electrical Code (NEC) NID - Network Interface Device NIST - National Institute of Standards and Technology NMR - non metallic reinforced OIT - oxidative induction time oz - ounce psi - poun

44、ds per square inch PVC - polyvinyl chloride SI - International System of Units T - temperature or percent transmission at a specific wavelength THF - tetrahydrofuran UL - Underwriters Laboratories Vs- volume of stirring bar W - weight of sample yd - yard C - degree Celsius ANSI/ICEA S-89-648-2011 xi

45、 ACRONYMS, ABBREVIATIONS AND SYMBOLS (Used in this Standard) F - degree Fahrenheit . - attenuation in dB/unit length ! - density - Ohm - degree % - percent ANSI/ICEA S-89-648-2011 xii (page intentionally left blank)ANSI/ICEA S-89-648-2011 1 ICEA STANDARD FOR AERIAL SERVICE WIRE TECHNICAL REQUIREMENT

46、S SECTION 1 GENERAL1.1 PURPOSE: The purpose of this Standard is to establish generic technical requirements that may be referenced by individual telecommunications wire specifications covering products intended for normal outside plant use. The parameters covered provide material, construction, and

47、performance requirements. Because this Standard does not cover all details of individual wire design, it cannot be used as a single document for procurement of product. It is intended to be used in conjunction with an individual product specification that provides complete design details for the spe

48、cific wire type and designates the applicable performance requirements. Such individual wire specifications may be prepared either by the user or the manufacturer. The specification designated for procurement is at the option of the user. The manufacturer and user of these wires should consider the

49、selection and availability of appropriate hardware in the installation of these products. 1.2 SCOPE: This Standard covers material, mechanical and electrical requirements for Aerial Service Wire (ASW) intended for use principally in extending a telephone circuit from a distribution cable terminal to a subscribers station protector or network interface device (NID). 1.3 OPTIONS AND INFORMATION: This Standard is arranged in sections covering specific areas of wire requirements and may be referenced as complete sections or a