ICEA S-99-689-2012 BROADBAND TWISTED PAIR CABLE FILLED POLYOLEFIN INSULATED COPPER CONDUCTORS TECHNICAL REQUIREMENTS.pdf

1、 ICEA STANDARD FOR BROADBAND TWISTED PAIR CABLE FILLED, POLYOLEFIN INSULATED, COPPER CONDUCTORS TECHNICAL REQUIREMENTS Approved by AMERICAN NATIONAL STANDARDS INSTITUTE October 19, 2012 Publication # ANSI/ICEA S-99-689-2012 2011 by ICEA INSULATED CABLE ENGINEERS ASSOCIATION, Inc. ANSI/ICEA S-99-689-

2、2012 ANSI/ICEA S-99-689-2012 ICEA STANDARD FOR BROADBAND TWISTED PAIR CABLE FILLED, POLYOLEFlN INSULATED, COPPER CONDUCTOR TECHNICAL REQUIREMENTS Published By INSULATED CABLE ENGINEERS ASSOCIATION, INC. Post Office Box 1568 Carrollton, GA 30112, U.S.A. 2011 by ICEA Approved July 2011 by: Insulated C

3、able Engineers Association Approved 10/19/2012 by: American National Standards Institute ANSI/ICEA S-99-689-2012 ii Copyrighted by the ICEA Contents may not be reproduced in any form without permission of the INSULATED CABLE ENGINEERS ASSOCIATION, INC. Copies of this publication may be obtained from

4、: IHS 15 Inverness Way East Englewood, CO 80112-5776 USA Telephone: (800) 854-7179 ANSI/ICEA S-99-689-2012 iii NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time i

5、t was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications, of which the document contained herein is one, are

6、 developed through a voluntary consensus standards development process. This process brings together persons who have an interest in the topic covered by this publication. While ICEA administers the process and establishes rules to promote fairness in the development of consensus, it does not indepe

7、ndently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgements contained in its standards and guideline publications. ICEA disclaims liability for personal injury, property, or other damages of any nature whatsoever, whether special, indirect, co

8、nsequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or completeness of any information published herein, and disclaims and ma

9、kes no warranty that the information in this document will fulfill any of your particular purposes or needs. ICEA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document

10、 available, ICEA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is ICEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgement or, as appro

11、priate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or info

12、rmation not covered by this publication. ICEA has no power, nor does it undertake to police or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect, products, designs, or installations for safety or health purposes. Any certifications or other statement of c

13、ompliance with any health or safety-related information in this document shall not be attributable to ICEA and is solely the responsibility of the certifier or maker of the statement. ANSI/ICEA S-99-689-2012 iv FOREWORD ICEA Standards are published in the public interest and are intended to promote

14、product uniformity and quality throughout the industry. Existence of an ICEA publication does not in any respect preclude the manufacture or use of products not conforming to the Standard. The user of this Standard is cautioned to observe any applicable health or safety regulations and rules relativ

15、e to the manufacture and use of cable made in conformity with this Standard. This Standard hereafter assumes that manufacture, testing, installation, and maintenance of cables defined by this Standard will be performed only by properly trained personnel using suitable equipment and employing appropr

16、iate safety precautions. Questions of interpretation of ICEA Standards can only be accepted in writing and the reply shall be provided in writing. Suggestions for improvements in this Standard are welcome. Questions and suggestions shall be sent to: Secretary Insulated Cable Engineers Association P.

17、O. Box 1568 Carrollton, GA 30112 United States of America This Standard was developed by the ICEA Communications Division WG-689. It was approved by ICEA on July 18, 2011. It and its companion standard S-98-688 were patterned after existing ICEA Standards, S-85-685 and S-84-608. The members of the I

18、CEA Communications Cable Division, Working Group 689, who participated in this project, were: WG Chairman: Peter Fraley D. K. Baker G.L. Dorna R. Gould ANSI/ICEA S-99-689-2012 v TABLE OF CONTENTS CONTENTS: SECTION PAGE 1. GENERAL 1.1 PURPOSE . 1 1.2 SCOPE 1 1.3 OPTIONS AND INFORMATION . 1 1.4 UNITS

19、AND TOLERANCES 2 1.5 REFERENCES 2 1.6 QUALITY ASSURANCE 2 1.7 SAFETY CONSIDERATIONS . 3 2. CONDUCTORS 2.1 REQUIREMENTS . 3 2.2 FACTORY JOINTS . 4 3. CONDUCTOR INSULATION 3.1 INSULATION MATERIAL 4 3.1.1 High-Density Polyethylene 4 3.1.2 Medium-Density Polyethylene 4 3.1.3 Polypropylene . 4 3.2 INSULA

20、TION TYPE 4 3.2.1 Solid . 4 3.2.2 Foam 4 3.2.3 Foam-Skin 4 3.3 INSULATION DIMENSIONS, COLORS, AND SPLICES . 4 3.4 INSULATION PHYSICAL REQUIREMENTS 5 3.4.1 Insulation Adhesion 5 3.4.2 Elongation 5 3.4.3 Compression 5 3.4.4 Cold Bend . 6 3.4.5 Shrinkback 6 3.4.6 Thermal Oxidative Stability . 6 3.5 TWI

21、ST LENGTH AND COLOR CODING 7 4. CORE CONSTRUCTION 4.1 CORE ASSEMBLY . 7 4.1.1 Cables with 25 Pairs or Less 7 4.1.2 Cables with more than 25 Pairs 7 4.1.3 Super-Units 8 ANSI/ICEA S-99-689-2012 vi TABLE OF CONTENTS CONTENTS: SECTION PAGE 4.2 BINDERS 8 4.2.1 Binder Lay 8 4.2.2 Missing Binder 8 4.2.3 Bi

22、nder Shrinkback 9 4.3 SPARE PAIRS 9 4.4 FILLERS 9 4.5 CORE WRAP 9 4.6 FILLING COMPOUND 10 4.6.1 Adequacy of Fill 10 4.7 FLOODING COMPOUND . 10 4.8 WATER SWELLABLE TAPES AND THREADS . 10 5. INTERNAL SCREENS . 10 6. SHIELDS 6.1 SHIELDING SYSTEMS . 11 6.2 SHIELD MATERIALS 11 6.2.1 8-mil Bare Aluminum T

23、ape . 11 6.2.2 8-mil Coated Aluminum Tape . 11 6.2.3 5-mil Copper Tape 11 6.2.4 5-mil Copper Clad Alloy Steel Tape . 11 6.2.5 5-mil Copper Clad Stainless Tape 12 6.2.6 6- and 7-mil 194 Copper Alloy Tape . 12 6.2.7 6-mil Bare Steel Tape . 12 6.2.8 6-mil Coated Steel Tape . 13 6.3 SHIELD APPLICATION 1

24、3 6.3.1 Shield Corrugation 13 6.3.2 Shield Overlap 13 6.3.3 Shield Splices . 14 7. POLYETHYLENE INNER AND OUTER JACKET 7.1 INNER JACKET 15 7.1.1 Material and Test Requirements 15 7.1.2 Inner Jacket Thickness Requirement . 15 7.2 OUTER JACKET . 15 7.2.1 Raw Material . 15 7.2.2 Outer Jacket Thickness

25、Requirement 16 7.2.3 Completed Cable Jacket Material Requirements . 16 ANSI/ICEA S-99-689-2012 vii TABLE OF CONTENTS CONTENTS: SECTION PAGE 7.2.4 Shrinkback 18 7.2.5 Sheath Adherence-Unbonded 18 7.2.6 Sheath Adherence-Bonded 18 8. ELECTRICAL REQUIREMENTS 8.1 MEASUREMENT PRECAUTION 18 8.2 DC RESISTAN

26、CE . 19 8.3 DC RESISTANCE UNBALANCE 19 8.4 MUTUAL CAPACITANCE . 19 8.5 PAIR-TO-GROUND CAPACITANCE UNBALANCE . 19 8.6 CHARACTERISTIC IMPEDANCE 19 8.7 RETURN LOSS . 19 8.8 ATTENUATION . 20 8.8.1 Attenuation at Elevated Temperatures . 20 8.9 DELAY AND DIFFERENTIAL DELAY (SKEW) . 21 8.9.1 Delay 21 8.9.2

27、 Differential Delay (Skew) . 21 8.10 CROSSTALK 21 8.10.1 Unit Crosstalk (NEXT) 21 8.10.2 Unit Crosstalk (ELFEXT) 21 8.10.3 Inter Unit Crosstalk . 22 8.10.4 Spare Pairs . 22 8.11 INSULATION RESISTANCE . 22 8.12 CONDUCTOR-TO-CONDUCTOR DC PROOF TEST 23 8.13 CORE-TO-SHIELD DC PROOF TEST . 23 8.14 CORE-T

28、O-SCREEN DC PROOF TEST . 23 8.15 SHIELD RESISTANCE . 23 8.16 CONTINUITY OF METALLIC CABLE ELEMENTS . 23 9. MECHANICAL REQUIREMENTS 9.1 COMPOUND FLOW . 23 9.2 WATER PENETRATION 24 9.3 CABLE BEND TEST . 24 9.3.1 Cold Bend Test . 24 9.3.2 Hot Bend Test 24 9.4 CABLE IMPACT 24 9.5 JACKET NOTCH TEST FOR S

29、TEEL SHIELDED CABLE 24 9.6 CABLE TORSION . 25 ANSI/ICEA S-99-689-2012 viii TABLE OF CONTENTS CONTENTS: SECTION PAGE 10. GENERAL REQUIREMENTS 10.1 IDENTIFICATION AND MARKING . 26 10.1.1 Jacket Marking . 26 10.1.2 Length Marking . 26 10.1.3 Defective or Nonconforming Pair Marking 27 10.1.4 Communicati

30、on Cable Identifier . 27 10.2 END SEALING 27 10.3 THERMAL WRAP . 27 10.4 INFORMATION ACCOMPANYING THE REEL 28 10.5 OPTIONAL REQUIREMENTS 28 10.5.1 Physical Reel Protection . 28 10.5.2 Pulling Eyes 28 TABLES Table 2-1: Nominal Conductor Diameter . 3 Table 2-2 Minimum Conductor Elongation . 4 Table 3-

31、1 Insulation Colors . 5 Table 3-2 Minimum Compressive Strength 6 Table 3-3 Color Coding. 7 Table 4-1 Unit Binder Color Code . 8 Table 4-2 Spare Pair Colors . 9 Table 6-1 Tape Thickness 12 Table 6-2 Steel Composition 12 Table 6-3 Shield Tape Tensile Load . 14 Table 7-1 Jacket Thickness 16 Table 7-2 C

32、ompleted Wire Material Requirements . 17 Table 8-1 DC Resistance 19 Table 8-2 Return Loss 19 Table 8-3 Attenuation Constants 20 Table 8-4 Attenuation . 20 Table 8-5 PS NEXT and PS ELFEXT . 22 Table 8-6 DC Proof Test . 23 Table 10-2 Pulling Eye Load Factors 28 Table I: Specifications Referenced in th

33、is Standard 31 TABLE OF CONTENTS CONTENTS: SECTION PAGE ANSI/ICEA S-99-689-2012 ix APPENDICES Appendix A: Metallic Tape Splice Breaking Strength, Percent Retention . 35 FIGURES Figure 1: Forming of Tape Overlap 32 Figure 2: Sheath Adherence Sample Preparation . 33 Figure 3: Sample Preparation for No

34、tch Test 34 ANNEX Informative Annex A: Product Guide . A-1 Informative Annex B: ICEA Telecommunications Cable Standards B-1 ANSI/ICEA S-99-689-2012 x (page intentionally left blank)ANSI/ICEA S-99-689-2012 xi ACRONYMS, ABBREVIATIONS AND SYMBOLS (Used in this Standard) ac - alternating current ANSI -

35、American National Standards Institute ASTM - American Society for Testing and Materials ATG - absorbent thixotropic gel AWG - American Wire Gauge BB-BSW - Broadband Buried Service Wire CAS - Chemical Abstract Service CUPP - capacitance unbalance pair to pair dc - direct current ECCS - electrolytic c

36、hrome coated steel EIA - Electronics Industries Alliance ETPR - extended thermoplastic rubber f - variable representing any frequency in the applicable range ELFEXT - equal level far end crosstalk FEXT - far end crosstalk ft - foot, feet ICEA - Insulated Cable Engineers Association in - inch IOFEXT

37、- input to output far end crosstalk k1, k2, k3 - coefficients for calculating attenuation kft - kilofoot kV - kilovolt L - length of wire for which electrical results are reported lbf - pound-force MO - manufacturers option NESC - National Electrical Safety Code NEXT - near end crosstalk oz - ounce

38、PEPJ - polyethylene/petroleum jelly psi - pounds per square inch s - second SI - International System of Units TIA - Telecommunications Industry Association C - degree Celsius F - degree Fahrenheit - attenuation per unit length - Ohm % - Percent ANSI/ICEA S-99-689-2012 xii (page intentionally left b

39、lank)ANSI/ICEA S-99-689-2012 1 ICEA STANDARD FOR BROADBAND TWISTED PAIR CABLE FILLED, POLYOLEFIN INSULATED, COPPER CONDUCTOR TECHNICAL REQUIREMENTS SECTION 1 GENERAL 1.1 PURPOSE: The purpose of this Standard is to establish generic technical requirements that may be referenced by individual telecomm

40、unications cable specifications covering products intended for broadband outside plant use. The parameters covered provide material, construction, and performance requirements that are applicable to filled, polyolefin insulated and jacketed cables of limited pair counts, including a variety of shiel

41、d and jacket combinations. Because this Standard does not cover all details of individual cable design, it cannot be used as a single document for procurement of product. It is intended to be used in conjunction with an individual product specification that provides complete design details for the s

42、pecific cable type and designates the applicable performance requirements. Such individual cable specifications may be prepared either by the user or the manufacturer. The specification designated for procurement is at the option of the user. 1.2 SCOPE: This Standard covers mechanical and electrical

43、 requirements for filled broadband twisted pair telecommunications cable with polyolefin insulated copper conductors. Broadband cables as described in this Standard are primarily intended to supply broadband services from the remote switch to the customer premises. The remote switch in turn is norma

44、lly supplied by fiber link from the central office. The reach of these systems is a function of the signal to noise ratio, deployed protocol and bit-rate, and may exceed 1000 m (3280 ft). These systems will allow the simultaneous transmission of regular telephone services, computer, fax and several

45、TV channels. The TV services may be interactive or may be High Definition TV. 1.3 OPTIONS AND INFORMATION: This Standard provides alternative choices for type of insulation, type of filling compound, core assemblies, sheath design (shielding materials, single or double jackets, and jacket materials)

46、. One objective of this Standard is to ensure compatibility with the Category 5e system requirements (except for Delay, see 8.9.1) as specified in the TIA/EIA Standard 568-C.2 for commercial building telecommunications cabling, so that the standardized cables can be used as “Customer Owned Outside P

47、lant Cables” or “Campus Cables”. These cables are intended to be installed aerially, in ducts or directly buried. ANSI/ICEA S-99-689-2012 2 This Standard is arranged in Sections covering one specific area of cable requirement and may be referenced as complete Sections or as individual paragraphs. Pa

48、ragraphs of this Standard where the user may specify a particular option are listed below: 2.1 Conductor Size 3.2 Insulation Type 4.6 Filling Compound 6.1 Shielding Systems 6.3 Shield Application 7.1 Inner Jacket 7.2.1 Outer Jacket (Material Type) 9.1 Compound Flow 10.1.5 Length Marking 10.3 Thermal

49、 Wrap 10.5.1 Physical Reel Protection 10.5.2 Pulling Eyes To assist the user in selection of options and to avoid possible misunderstandings between the manufacturer and user, it is suggested that a check-off sheet similar to that shown in Informative Annex A be utilized. 1.4 UNITS AND TOLERANCES: SI units (see NIST-SP 811) are specified throughout this Standard except for conductor size. Approximate US equivalents and Fahrenheit temperatures are provided for information only. The rounding-off method of ASTM E 29 shall be used for determining conform