1、JEDEC STANDARD Board Level Drop Test Method of Components for Handheld Electronic Products JESD22-B111 JULY 2003 JEDEC SOLID STATE TECHNOLOGY ASSOCIATION NOTICE JEDEC standards and publications contain material that has been prepared, reviewed, and approved through the JEDEC Board of Directors level
2、 and subsequently reviewed and approved by the JEDEC legal counsel. JEDEC standards and publications are designed to serve the public interest through eliminating misunderstandings between manufacturers and purchasers, facilitating interchangeability and improvement of products, and assisting the pu
3、rchaser in selecting and obtaining with minimum delay the proper product for use by those other than JEDEC members, whether the standard is to be used either domestically or internationally. JEDEC standards and publications are adopted without regard to whether or not their adoption may involve pate
4、nts or articles, materials, or processes. By such action JEDEC does not assume any liability to any patent owner, nor does it assume any obligation whatever to parties adopting the JEDEC standards or publications. The information included in JEDEC standards and publications represents a sound approa
5、ch to product specification and application, principally from the solid state device manufacturer viewpoint. No claims to be in conformance with this standard may be made unless all requirements stated in the standard are met. Inquiries, comments, and suggestions relative to the content of this JEDE
6、C standard or publication should be addressed to JEDEC at the address below, or call (703) 907-7559 or www.jedec.org Published by JEDEC Solid State Technology Association 2003 2500 Wilson Boulevard Arlington, VA 22201-3834 This document may be downloaded free of charge; however JEDEC retains the cop
7、yright on this material. By downloading this file the individual agrees not to charge for or resell the resulting material. PRICE: Please refer to the current Catalog of JEDEC Engineering Standards and Publications or call Global Engineering Documents, USA and Canada 1-800-854-7179, International (3
8、03) 397-7956 Printed in the U.S.A. All rights reserved PLEASE! DONT VIOLATE THE LAW! This document is copyrighted by JEDEC and may not be reproduced without permission. Organizations may obtain permission to reproduce a limited number of copies through entering into a license agreement. For informat
9、ion, contact: JEDEC Solid State Technology Association 2500 Wilson Boulevard Arlington, Virginia 22201-3834 or call (703) 907-7559 JEDEC Standard No. 22-B111 -i- Test Method B111 BOARD LEVEL DROP TEST METHOD OF COMPONENTS FOR HANDHELD ELECTRONIC PRODUCTS Introduction The handheld electronic products
10、 fit into the consumer and portable market segments. Included in the handheld electronic products are cameras, calculators, cell phones, pagers, palm size PCs, Personal Computer Memory Card International Association (PCMCIA) cards, smart cards, mobile phones, personal digital assistants (PDAs) and o
11、ther electronic products that can be conveniently stored in a pocket and used while held in users hand. These handheld electronic products are more prone to being dropped during their useful service life because of their size and weight. This dropping event can not only cause mechanical failures in
12、the housing of the device but also create electrical failures in the printed circuit board (PCB) assemblies mounted inside the housing due to transfer of energy through PCB supports. The electrical failures may result from various failure modes such as cracking of circuit board, trace cracking on th
13、e board, cracking of solder interconnections between the components and the board, and the component cracks. The primary driver of these failures is excessive flexing of circuit board due to input acceleration to the board created from dropping the handheld electronic product. This flexing of the bo
14、ard causes relative motion between the board and the components mounted on it, resulting in component, interconnects, or board failures. The failure is a strong function of the combination of the board design, construction, material, thickness, and surface finish; interconnect material and standoff
15、height; and component size. JEDEC Standard No. 22-B111 Test Method B111 -ii- JEDEC Standard No. 22-B111 Page 1 Test Method B111 BOARD LEVEL DROP TEST METHOD OF COMPONENTS FOR HANDHELD ELECTRONIC PRODUCTS (From JEDEC Board Ballot JCB-03-38, formulated under the cognizance of the JC-14.1 Subcommittee
16、on Reliability Test Methods for Packaged Devices) 1 Scope The Board Level Drop Test Method is intended to evaluate and compare drop performance of surface mount electronic components for handheld electronic product applications in an accelerated test environment, where excessive flexure of a circuit
17、 board causes product failure. The purpose is to standardize the test board and test methodology to provide a reproducible assessment of the drop test performance of surface mounted components while duplicating the failure modes normally observed during product level test. The purpose of this docume
18、nt is to prescribe a standardized test method and reporting procedure. This is not a component qualification test and is not meant to replace any system level drop test that maybe needed to qualify a specific handheld electronic product. The standard is not meant to cover the drop test required to s
19、imulate shipping and handling related shock of electronic components or PCB assemblies. These requirements are already addressed in JESD22-B104-B and JESD22-B110. The method is applicable to both area-array and perimeter-leaded surface mounted packages. Correlation between test and field conditions
20、is not yet fully established. Consequently, the test procedure is presently more appropriate for relative component performance than for use as a pass/fail criterion. Rather, results should be used to augment existing data or establish baseline for potential investigative efforts in package/board te
21、chnologies. The comparability between different test sites, data acquisition methods, and board manufacturers has not been fully demonstrated by existing data. As a result, if the data are to be used for direct comparison of component performance, matching study must first be performed to prove that
22、 the data are in fact comparable across different test sites and test conditions. This method is not intended to substitute for full characterization testing, which might incorporate substantially larger sample sizes and increased number of drops. Due to limited sample size and number of drops speci
23、fied here, it is possible that enough failure data may not be generated in every case to perform full statistical analysis. 2 Apparatus As per JESD22-B104-B and JESDD22-B110 JEDEC Standard No. 22-B111 Page 2 Test Method B111 3 Terms and definitions For purposes of this standard, the following defini
24、tions shall apply component: A packaged semiconductor device. single-sided PCB assembly: A printed circuit board assembly with components mounted on only one side of the board double-sided PCB assembly: A printed circuit board assembly with components mounted on top and bottom sides of the board. ha
25、ndheld electronic product: A product that can conveniently be stored in a pocket (of sufficient size) and used when held in users hand. NOTE Included in handheld electronic products are cameras, calculators, cell phones, pagers, palm-size PCs (formerly called pocket organizers), Personal Computer Me
26、mory Card International Association (PCMCIA) cards, smart cards, mobile phones, personal digital assistants (PDAs), and other communication devices. peak acceleration: The maximum acceleration during the dynamic motion of the test apparatus. pulse duration; acceleration interval: The time interval b
27、etween the instant when the acceleration first reaches 10% of its specified peak level and the instant when the acceleration first returns to 10% of the specified peak level after having reach that peak level. table drop height: The free-fall drop height of the drop table needed to attain the prescr
28、ibed peak acceleration and pulse duration. event: An electrical discontinuity of resistance greater than 1000 ohms lasting for 1 microsecond or longer. event detector: A continuity test instrument capable of detecting electrical discontinuity of resistance greater than 1000 ohms lasting for 1 micros
29、econd or longer. 4 Applicable documents JESD22-B104-B, Mechanical Shock JESD22-B110, Subassembly Mechanical Shock IPC-SMT-782, Surface Mount Design and Land Pattern Standard IPC-A-600, Acceptability of Printed Boards J-STD-020, Moisture/Reflow Sensitivity Classification for Non-hermetic Solid State
30、Surface Mount Devices J-STD-033, Standard for Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices IPC-9701, Performance Test Methods and Qualification Requirements for Surface Mount Solder Attachments JEDEC Standard No. 22-B111 Page 3 Test Method B111 5 Test Compon
31、ents and Board 5.1 Components This standard covers all area arrays and perimeter-leaded surface-mountable packaged semiconductor devices such as BGAs, LGAs, CSPs, TSOPs, and QFNs typically used in handheld electronic product. Since components with body sizes larger than 15 mm x 15 mm in size are not
32、 used in these applications, the maximum size of the component body covered in this standard is 15 mm x 15 mm. All components used for this testing must be daisy-chained. The daisy chain should either be done at the die level or by providing daisy chain links at the lead-frame or substrate level. In
33、 case of non-daisy chain die, a mechanical dummy die must be used inside the package to simulate the actual structure of the package. The die size and thickness should be similar to the functional die size to be used in application. The component materials, dimensions, and assembly processes shall b
34、e representative of typical production device. 5.2 Test board Since the drop test performance is a function of the test board used for evaluation, this standard defines a preferred test board construction, dimensions, and material that is representative of those used in handheld electronic products.
35、 If another board construction/material better represents a specific application, the test board construction, dimensions and material should be documented. The test data generated using such a board shall be correlated at least once by generating the same data on same component using the preferred
36、board defined in this document. 5.2.1 Preferred board construction, material, and design The preferred test board shall use built-up multilayer technology incorporating microvias using 1+6+1 stack-up. This is required as typical PCB assemblies used in handheld electronic systems are constructed usin
37、g high density, buildup technology. The test board shall have a nominal thickness of 1.0 mm. Table 1 provides the thickness, copper coverage, and the material for each layer. The dielectric materials shall meet the mechanical properties requirements as given in Table 2. The PCB shall have Organic So
38、lderability Preservatives (OSP) as surface finish to avoid any copper oxidation before component mounting. The glass transition temperature, Tg, of each dielectric material as well as of the composite board shall be 125 oC or greater. The modulus and Tg of the dielectric materials shall be specified
39、. The composite values (Modulus, and Tg) shall be measured on at least one representative test board at component mounting location. The boards shall be symmetric in construction about the mid-plane of the board, except for the minor differences in the top and bottom two layers. Since a typical prod
40、uct board may have a combination of microvia in pad and no vias in pad for area array packages for routing purposes, it is required that such components (BGAs, CSPs, etc) be tested on board with both microvia and non-microvia PCB pads. This shall be accomplished by designing double sided boards with
41、 mirror component footprint on each side (top and bottom) of the board. The board Side A shall have microvias in pads (“via in pad”) on all component mounting pads while the board Side B shall have no microvias in pads (“no via in pads”). For board Side A, the microvias in pads shall be created with
42、 laser ablation with via diameter of 110 microns. The vias shall then be plated resulting in straight or near straight walls. The capture pad diameter shall be at least 220 microns. Although two sided boards are to be designed, the component shall only be mounted on one side at a time, resulting in
43、two single sided assemblies (“Side A assembly” and “Side B assembly”), unless the component is anticipated for use in mirror-sided board assemblies. In that case, the components shall be mounted on each side of the board. JEDEC Standard No. 22-B111 Page 4 Test Method B111 5.2 Test board (contd) 5.2.
44、1 Preferred board construction, material, and design )contd) As perimeter-leaded devices do not typically require microvia in pad, the test board for such devices (TSOP, QFP, etc) does not need to include microvias. The board shall still be designed as double-sided with footprint of similar sized co
45、mponents on each side. Although daisy-chain nets will typically not require plated though holes (PTH) other than those required for manual probe pads and connectors, the test board shall contain PTH in the component region (1.2X the area covered by component) to approximate mechanical effect of vias
46、 on actual application boards. There shall be 20 plated through holes per square centimeter in the component region. The actual location and distribution of plated through holes will depend on component size and I/O. The through holes shall have the drill diameter of 300 microns and finished plated
47、hole diameter of 250 microns. The PTH pad diameters shall be 550 microns for the outer layer and 600 microns for the inner layers. It is recommended that the component mounting pads on the PCB be designed as per the specification in Table 3 for area array devices. The pad design for leaded and perim
48、eter I/O devices shall be according to IPC-SM-782 guidelines. All component attachment pads shall be non-solder-mask-defined (NSMD) with solder mask clearance of 75 microns between the edge of the pad and the edge of solder mask. Smaller clearance can be used as long as it does not cause any solder
49、mask encroachment on pads due to mis-registration. Solder mask registration tolerance shall not exceed 50 microns Table 1 Test board stack-up and material Board Layer Thickness (microns) Copper Coverage (%) Material Solder Mask 20 LPI Layer 1 35 Pads + traces Copper Dielectric 1-2 65 RCC*Layer 2 35 40% including daisy chain links Copper Dielectric 2-3 130 FR4Layer 3 18 70% Copper Dielectric 3-4 130 FR4Layer 4 18 70% Copper Dielectric 4-5 130 FR4Layer 5 18 70% Copper Dielectric 5-6 130 FR4Layer 6 18 70% Copper Dielectric 6-7 130 FR4Layer7 35 40% Copper Dielectric 7-8 65 RCC*Laye
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