NACE MR0103 ISO 17945-2015 Petroleum petrochemical and natural gas industries - Metallic materials resistant to sulfide stress cracking in corrosive petroleum refining environments.pdf

1、 International Standard ANSI/NACE MR0103/ISO 17945:2015 Petroleum, petrochemical and natural gas industries Metallic materials resistant to sulfide stress cracking in corrosive petroleum refining environments lment introductif lment central lment complmentaire An American National Standard Approved

2、November 23, 2015 Reference number AN SI / N AC E M R 0 1 0 3 / I SO 1 7 9 4 5:2015 ANSI/NACE/ISO 2015 Item No. 21305 NACE/ISO 2015 1 COPYRIGHT PROTECTED DOCUMENT These materials are subject to copyright claims of ISO and NACE. No part of this publication may be reproduced in any form, including an

3、electronic retrieval system, without the prior written permission of NACE. All requests pertaining to the ANSI/NACE MR0103/ISO 17945 standard should be submitted to NACE. All rights reserved. International Organization for Standardization (ISO) ISO Central Secretariat BIBC II Chemin de Blandonnet 8

4、CP 401 1214 Vernier, Geneva Switzerland Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 Web: www.iso.ch NACE International 15835 Park Ten Place Houston, TX 77084-5145 Tel. +1 281-228-6223 Fax +1 281-228-6300 Web: www.nace.org Printed in the U.S.A. by NACE International 2 NACE/ISO 2015 Contents . Page F

5、oreword 5 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 7 4 Symbols and abbreviated terms 9 5 Responsibilities . 9 5.1 Responsibilities of the end user . 9 5.2 Responsibility of the manufacturer . 10 6 Factors contributing to SSC . 10 6.1 General parameters affecting SS

6、C 10 6.2 Effect of material condition and stress level on susceptibility to SSC . 10 6.3 Effect of hydrogen permeation flux on SSC . 11 6.4 Effect of elevated temperature exposure on SSC 12 6.5 Factors affecting time to failure due to SSC 12 6.6 Bases for establishing whether equipment falls within

7、the scope of this International Standard 12 7 Materials included in this International Standard 12 8 Hardness requirements . 13 9 Procedure for the addition of new materials or processes . 14 9.1 General balloting requirements . 14 9.2 Field experience data requirements . 14 9.3 Laboratory test data

8、 requirements . 14 10 New restrictions and deleted materials . 14 11 Qualification of unlisted alloys, conditions, and/or processes for specific applications 15 12 Standard road map 15 13 Ferrous materials . 17 13.1 Carbon and alloy steels 17 13.1.1 Requirements for all carbon and alloy steels 17 13

9、.1.2 Requirements for carbon steels listed as P-No. 1 Group 1 or 2 in Section IX of the ASME BPVC 17 13.1.3 Requirements for other carbon steels 18 13.1.4 Requirements for alloy steels listed with P-numbers in Section IX of the ASME BPVC 18 NACE/ISO 2015 3 13.1.5 Requirements for other alloy steels

10、18 13.1.6 Requirements for cold-formed carbon and alloy steels . 18 13.1.7 Welding requirements for carbon steels listed as P-No. 1 in Section IX of the ASME BPVC 19 13.1.8 Welding requirements for alloy steels listed as P-No. 3, 4, or 5A in Section IX of the ASME BPVC 19 13.1.9 Corrosion resistant

11、weld overlays, hard facing weld overlays, cladding, and thermal spray coatings on carbon steels and alloy steels . 19 13.2 Cast iron and ductile iron 20 13.3 Ferritic stainless steels . 20 13.4 Martensitic stainless steels . 20 13.4.1 Conventional martensitic stainless steels . 20 13.4.2 Low-carbon

12、martensitic stainless steels 20 13.4.3 Welding and overlays on martensitic stainless steels 21 13.5 Austenitic stainless steels 21 13.6 Specific austenitic stainless steel grades . 22 13.7 Highly alloyed austenitic stainless steels 22 13.8 Duplex stainless steels 23 13.8.1 General requirements for d

13、uplex stainless steels 23 13.8.2 Welding requirements for duplex stainless steels . 23 13.9 Precipitation-hardenable stainless steels . 23 13.9.1 Austenitic precipitation-hardenable stainless steel 23 13.9.2 Martensitic precipitation-hardenable stainless steels . 23 13.9.3 Welding requirements for p

14、recipitation-hardenable stainless steels 24 14 Nonferrous materials 25 14.1 Nickel alloys 25 14.1.1 Solid-solution nickel alloys . 25 14.1.2 Precipitation-hardenable nickel alloys 26 14.2 Cobalt-Nickel-chromium-molybdenum alloys . 26 14.3 Cobalt-nickel-chromium-tungsten alloys 27 14.4 Titanium alloy

15、s 27 14.5 Aluminium alloys 28 14.6 Copper alloys 28 15 Fabrication requirements . 28 15.1 General fabrication requirements 28 15.2 Corrosion resistant overlays, hard facing overlays, and cladding 28 15.3 Welding 28 15.4 Cladding on carbon steels, alloy steels, and martensitic stainless steels . 29 1

16、5.5 Identification stamping 29 15.6 Threading 30 15.6.1 Machine-cut threads 30 15.6.2 Cold-formed (rolled) threads . 30 15.7 Cold-deformation processes . 30 16 Bolting . 30 16.1 General bolting requirements . 30 16.2 Exposed bolting . 30 16.3 Nonexposed bolting . 31 17 Plating, coatings, and diffusi

17、on processes . 31 18 Special components . 31 18.1 General requirements for special components . 31 18.2 Bearings . 31 18.3 Springs 31 18.4 Instrumentation and control devices 32 4 NACE/ISO 2015 18.4.1 General requirements for instrumentation and control devices 32 18.4.2 . Diaphragms, pressure-measu

18、ring devices, and pressure seals 32 18.5 Seal rings and gaskets 32 18.6 Snap Rings 32 18.7 . Special process parts 33 19 Valves 33 20 . Compressors and pumps 33 Annex A (informative) Sulfide species plot . 34 Annex B (informative) Background information on hardness testing and requirements . 35 Anne

19、x C (normative) Welding procedure qualification hardness survey layouts 40 Bibliography 49 NACE/ISO 2015 5 Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is no

20、rmally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in

21、 the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular

22、the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this do

23、cument may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.

24、org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WT

25、O principles in the Technical Barriers to Trade (TBT), see the following URL: Foreword Supplementary information. The committee responsible for this document is ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries. 6 NACE/ISO 2015 Introducti

26、on The term “wet H2S cracking”, as used in the refining industry, covers a range of damage mechanisms that can occur because of the effects of hydrogen charging in wet H2S refinery or gas plant process environments. One of the types of material damage that can occur as a result of hydrogen charging

27、is sulfide stress cracking (SSC) of hard weldments and microstructures, which is addressed by this International Standard. Other types of material damage include hydrogen blistering, hydrogen-induced cracking (HIC), and stress-oriented hydrogen-induced cracking (SOHIC), which are not addressed by th

28、is International Standard. Historically, many end users, industry organizations (e.g. API), and manufacturers that have specified and supplied equipment and products such as rotating equipment and valves to the refining industry have used NACE MR0175/ISO 15156 to establish materials requirements to

29、prevent SSC. However, it has always been recognized that refining environments are outside the scope of NACE MR0175/ISO 15156, which was developed specifically for the oil and gas production industry. In 2003, the first edition of NACE MR0103 was published as a refinery-specific sour service metalli

30、c materials standard. This International Standard is based on the good experience gained with NACE MR0175/ISO 15156, but tailored to refinery environments and applications. Other references for this International Standard are NACE SP0296, NACE Publication 8X194, NACE Publication 8X294, and the refin

31、ing experience of the task group members who developed NACE MR0103. The materials, heat treatments, and material property requirements set forth in NACE MR0103 are based on extensive experience in the oil and gas production industry, as documented in NACE MR0175/ISO 15156, and were deemed relevant t

32、o the refining industry by the task group. This International Standard was developed on the basis of NACE MR0103. NACE/ISO 2015 7 Petroleum, petrochemical and natural gas industries Metallic materials resistant to sulfide stress cracking in corrosive petroleum refining environments 1 Scope This Inte

33、rnational Standard establishes material requirements for resistance to SSC in sour petroleum refining and related processing environments containing H2S either as a gas or dissolved in an aqueous (liquid water) phase with or without the presence of hydrocarbon. This International Standard does not i

34、nclude and is not intended to include design specifications. Other forms of wet H2S cracking, environmental cracking, corrosion, and other modes of failure are outside the scope of this International Standard. It is intended to be used by refiners, equipment manufacturers, engineering contractors, a

35、nd construction contractors. Specifically, this International Standard is directed at the prevention of SSC of equipment (including pressure vessels, heat exchangers, piping, valve bodies, and pump and compressor cases) and components used in the refining industry. Prevention of SSC in carbon steel

36、categorized under P-No. 1 in Section IX of the ASME Boiler and Pressure Vessel Code (BPVC) is addressed by requiring compliance with NACE SP0472. This International Standard applies to all components of equipment exposed to sour refinery environments (see Clause 6) where failure by SSC would (1) com

37、promise the integrity of the pressure-containment system, (2) prevent the basic function of the equipment, and/or (3) prevent the equipment from being restored to an operating condition while continuing to contain pressure. 2 Normative references The following documents, in whole or in part, are nor

38、matively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NACE Standard TM0177, Laboratory Testing of Metals for Resis

39、tance to Sulfide Stress Cracking and Stress Corrosion Cracking in H2S Environments1 ANSI/NACE MR0175/ISO 15156, Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production1) ASTM A833, Standard Practice for Indentation Hardness of Metallic Material

40、s by Comparison Hardness Testers ASTM E384, Standard Test Method for Knoop and Vickers Hardness of Materials ASTM E562, Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count SAE AMS2430, Shot Peening, Automatic 3 Terms and definitions For the purposes of this document

41、, the following terms and definitions apply. 3.1 lower transformation temperature Ac1 1 NACE International, 1440 South Creek Dr., Houston, TX 77084-4906, USA. 8 NACE/ISO 2015 temperature at which austenite begins to form during heating 3.2 upper transformation temperature Ac3 temperature at which tr

42、ansformation of ferrite to austenite is completed during heating 3.3 alloy steel iron-based alloy containing carbon (usually less than 2,5 %) and manganese (usually not less than 0,25 %), that contains specified minimum quantities for one or more alloying elements other than manganese, silicon, and

43、copper, and that does not specify a minimum chromium content greater than or equal to 10 % 3.4 austenitic stainless steel stainless steel whose microstructure, at room temperature, consists predominantly of austenite 3.5 carbon steel iron-based alloy containing carbon (usually less than 2,0 %) and m

44、anganese (usually not less than 0,25 %), with no specified minimum quantity for any alloying element other than manganese, silicon, and copper, and that contains only an incidental amount of any element other than carbon, silicon, manganese, copper, sulfur, and phosphorus 3.6 cladding metallurgicall

45、y bonded layer (roll bonded, explosion bonded, or weld overlaid) of a corrosion-resistant alloy material applied to the entire wetted surface of a substrate material that is relatively less corrosion-resistant Note 1 to entry: See also weld overlay. 3.7 duplex stainless steel austenitic/ferritic sta

46、inless steel stainless steel whose microstructure at room temperature consists primarily of a mixture of austenite and ferrite 3.8 end user company or agency that owns and operates the component (e.g. vessel, piping, pump, compressor, etc.) 3.9 ferritic stainless steel stainless steel whose microstr

47、ucture, at room temperature, consists predominantly of ferrite 3.10 stainless steel iron-based alloy containing 10,5 % mass fraction or more chromium, possibly with other elements added to secure special properties 3.11 sulfide stress cracking SSC NACE/ISO 2015 9 cracking of a metal under the combin

48、ed action of tensile stress and corrosion in the presence of water and H2S (a form of hydrogen stress cracking) 3.12 thermal spray coating high-temperature process by which finely divided metallic or nonmetallic materials are deposited in a molten or semi-molten condition to form a coating on a surf

49、ace when cooled 3.13 weld overlay, corrosion resistant deposition of one or more layers of corrosion resistant weld metal to the surface of a base material in an effort to improve the corrosion resistance properties of the surface Note 1 to entry: See also cladding. 3.14 weld overlay, hard facing deposition of one or more layers of a weld metal to the surface of a material in an effort to improve the wear resistance properties of the surface 4 Symbols and abbreviated terms ANSI American National Standards Institute API American Petroleum Institute