NASA UFGS-22 15 13 16 40-2011 HIGH-PRESSURE COMPRESSED-AIR PIPING PIPING COMPONENTS AND VALVES STAINLESS《高压空气压缩管道 管道部件和不生锈阀门》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-22 15 13.16 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-22 15 13.16 (February 2009)UFGS-22 15 13.16 40 (August 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION TABLE OF CONTENTSDIVISION 2

2、2 - PLUMBINGSECTION 22 15 13.16 40HIGH-PRESSURE COMPRESSED-AIR PIPING, PIPING COMPONENTS, AND VALVES, STAINLESS02/11PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 GENERAL REQUIREMENTSPART 2 PRODUCTS2.1 UNDERGROUND PIPING MATERIALS2.1.1 Type BCS-PS-60002.1.2 Type BCS-PS-20002.1.3 Type BCS-PS-3502.1.4

3、Type SS-PS-60002.1.5 Type SS-PS-20002.1.6 Type SS-PS-3502.2 ABOVEGROUND PIPING MATERIALS2.2.1 Type BCS-60002.2.2 Type BCS-20002.2.3 Type BCS-3502.2.4 Type SS-60002.2.5 Type SS-20002.2.6 Type SS-3502.3 AIR COMPRESSORS2.4 MANUAL VALVES2.4.1 General2.4.2 Type BCS-6000A2.4.3 Type BCS-6000B2.4.4 Type BCS

4、-2000A2.4.5 Type BCS-2000B2.4.6 Type BCS-2000C2.4.7 Type BCS-350A2.4.8 Type BCS-350B2.4.9 Type BCS-350C2.4.10 Type SS-6000A2.4.11 Type SS-6000BSECTION 22 15 13.16 40 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.4.12 Type SS-2000A2.5 PIPING

5、 SPECIALTIES2.5.1 Pressure Gages2.5.2 Pressure Receiver Gages and Pneumatic Transmitters2.5.2.1 Receiver Gages2.5.2.2 Pneumatic Transmitters2.5.3 Thermometers2.6 MISCELLANEOUS MATERIALS2.6.1 Bolting2.6.2 Elastomer Calk2.6.3 Escutcheons2.6.4 Flashing2.7 SUPPORTING ELEMENTS2.7.1 General2.7.2 Building

6、Structure Attachments2.7.3 Horizontal Pipe Attachments2.7.4 Vertical Pipe Attachments2.7.5 Hanger Rods and Fixtures2.7.6 Supplementary SteelPART 3 EXECUTION3.1 UNDERGROUND PIPING SYSTEMS INSTALLATION3.2 ABOVEGROUND PIPING SYSTEMS INSTALLATION3.2.1 General3.2.2 Joints3.2.3 Supporting Elements Install

7、ation3.2.4 Sound Stopping3.2.5 Sleeves3.2.6 Escutcheons3.2.7 Flashings3.3 COMPRESSED AIR SYSTEMS TESTING3.3.1 General3.3.2 Test Gages3.3.3 Acceptance Pressure Testing3.3.4 Support Elements Testing- End of Section Table of Contents -SECTION 22 15 13.16 40 Page 2Provided by IHSNot for ResaleNo reprodu

8、ction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-22 15 13.16 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-22 15 13.16 (February 2009)UFGS-22 15 13.16 40 (August 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with

9、UMRL dated January 2011*SECTION 22 15 13.16 40HIGH-PRESSURE COMPRESSED-AIR PIPING, PIPING COMPONENTS, AND VALVES, STAINLESS02/11*NOTE: This guide specification covers the requirements for aboveground and underground piping systems and certain components with pressure ratings of 2410, 13790, and 4137

10、0 kilopascal 350, 2,000, and 6,000 pounds per square inch, gage.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in

11、 respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the

12、text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automat

13、ically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically SECTION 22 15 13.16 40 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license f

14、rom IHS-,-,-be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designat

15、ion only.AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)AISC 325 (2005) Steel Construction ManualAMERICAN WELDING SOCIETY (AWS)AWS A5.13 (2010) Specification for Surfacing Electrodes for Shielded Metal Arc WeldingAWS WHB-2.9 (2004) Welding Handbook; Volume 2, Welding Processes, Part 1ASME INTERNATIO

16、NAL (ASME)ASME B16.10 (2009) Face-to-Face and End-to-End Dimensions of ValvesASME B16.11 (2009) Forged Fittings, Socket-Welding and ThreadedASME B16.25 (2007) Standard for Buttwelding EndsASME B16.34 (2009) Valves - Flanged, Threaded and Welding EndASME B16.5 (2009) Pipe Flanges and Flanged Fittings

17、: NPS 1/2 Through NPS 24 Metric/Inch StandardASME B16.9 (2007) Standard for Factory-Made Wrought Steel Buttwelding FittingsASME B18.2.2 (2010) Standard for Square and Hex NutsASME B18.2.4.6M (2010) Metric Heavy Hex NutsASME B19.3 (1991; Addenda A 1994; Addenda B 1995) Safety Standard for Compressors

18、 for Process IndustriesASME B31.3 (2008) Process PipingASME B36.10M (2004; R 2010) Standard for Welded and Seamless Wrought Steel PipeASME B36.19M (2004; R 2010) Stainless Steel PipeASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC II-C (2010) BPVC Section II-Materials Part SECT

19、ION 22 15 13.16 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-C-Specifications for Welding Rods Electrodes and Filler MetalsASME BPVC SEC IX (2010) BPVC Section IX-Welding and Brazing QualificationsASME BPVC SEC VIII D1 (2007; Addenda 2008

20、; Addenda 2009) BPVC Section VIII-Rules for Construction of Pressure Vessels Division 1ASTM INTERNATIONAL (ASTM)ASTM A 105/A 105M (2010) Standard Specification for Carbon Steel Forgings for Piping ApplicationsASTM A 106/A 106M (2010) Standard Specification for Seamless Carbon Steel Pipe for High-Tem

21、perature ServiceASTM A 181/A 181M (2006) Standard Specification for Carbon Steel Forgings, for General-Purpose PipingASTM A 182/A 182M (2010) Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature ServiceASTM A 193/A 193M (201

22、0a) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service and Other Special Purpose ApplicationsASTM A 194/A 194M (2010) Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM A 2

23、16/A 216M (2008) Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature ServiceASTM A 234/A 234M (2010a) Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature ServiceASTM A 307 (2007b) Standa

24、rd Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 312/A 312M (2009) Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel PipesASTM A 403/A 403M (2010) Standard Specification for Wrought Austenitic Stainless Steel Piping Fi

25、ttingsASTM A 563 (2007a) Standard Specification for Carbon and Alloy Steel NutsSECTION 22 15 13.16 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A 563M (2007) Standard Specification for Carbon and Alloy Steel Nuts (Metric)ASTM B 148 (

26、1997; R 2009) Standard Specification for Aluminum-Bronze Sand CastingsASTM B 370 (2009) Standard Specification for Copper Sheet and Strip for Building ConstructionASTM B 749 (2003; R 2009) Standard Specification for Lead and Lead Alloy Strip, Sheet and Plate ProductsASTM C 920 (2010) Standard Specif

27、ication for Elastomeric Joint SealantsASTM E 1 (2007) Standard Specification for ASTM Liquid-in-Glass ThermometersASTM F 568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric FastenersISA - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ISA 7.0.01 (1996) Quality Standard

28、 for Instrument AirMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-25 (2008) Standard Marking System for Valves, Fittings, Flanges and UnionsMSS SP-53 (1999; R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Pipin

29、g Components - Magnetic Particle Examination MethodMSS SP-54 (1999; R 2007) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping Components, - Radiographic Examination MethodMSS SP-55 (2006) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Oth

30、er Piping Components - Visual Method for Evaluation of Surface IrregularitiesMSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and InstallationMSS SP-61 (2009) Pressure Testing of ValvesMSS SP-69 (2003) Pipe Hangers and Supports - Selection and A

31、pplication (ANSI Approved American National Standard)SECTION 22 15 13.16 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PIPE FABRICATION INSTITUTE (PFI)PFI ES 11 (2003) Permanent Marking of Piping MaterialsPFI ES 21 (2004) Internal Machinin

32、g and Fit-up of GTAW Root Pass Circumferential Butt WeldsPFI ES 3 (2004) Fabricating TolerancesU.S. GENERAL SERVICES ADMINISTRATION (GSA)FS FF-S-325 (Int Amd 3) Shield, Expansion; Nail, Expansion; and Nail, Drive Screw (Devices, Anchoring, Masonry)FS HH-I-558 (Rev C; Notice 1) Insulation, Blocks, Bo

33、ards, Blankets, Felts, Sleeving (Pipe and Tube Covering), and Pipe Fitting Covering, Thermal (Mineral Fiber, Industrial Type)FS L-C-530 (Rev C) Coating, Pipe, Thermoplastic ResinFS WW-P-541 (Rev E; Am 1) Plumbing Fixtures1.2 SUBMITTALS*NOTE: Review Submittal Description (SD) definitions in Section 0

34、1 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals

35、 are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government appr

36、oval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering

37、Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose

38、the second bracketed SECTION 22 15 13.16 40 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contracto

39、r Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-01 Preconstruction SubmittalsSubmit Propos

40、ed Deviations from specified instructions in accordance with paragraph entitled, “General Requirements,“ of this section.SD-02 Shop DrawingsSubmit Detail Drawings in accordance with paragraph entitled “General Requirements,“ of this section.SD-03 Product DataSubmit manufacturers catalog data for the

41、 following items in sufficient detail and scope to verify compliance with the requirements of the contract documents.Underground Piping MaterialsAboveground Piping MaterialsAir CompressorsManual ValvesPiping SpecialtiesMiscellaneous MaterialsSupporting ElementsSD-06 Test ReportsSubmit test reports f

42、or the following items in accordance with the paragraph entitled, “Compressed Air Systems Testing,“ of this section.Pressure TestingSystem TestingAcceptance TestsPreliminary TestsSD-07 CertificatesSubmit certificates for the following items showing conformance with the referenced standards contained

43、 in this section.SECTION 22 15 13.16 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Underground Piping MaterialsAboveground Piping MaterialsAir CompressorsManual ValvesPiping SpecialtiesMiscellaneous MaterialsSupporting Elements1.3 GENERAL

44、REQUIREMENTS*NOTE: If Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS and/or Section 23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT and/or Section 40 17 30.00 40 WELDING GENERAL PIPING are not included in the project specification, applicable

45、requirements from each, as required, should be inserted and the following applicable paragraph deleted.*Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS applies to work specified in this section.Section 23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT applies to work specified in this section.Section 40 17 30.00 40 WELDING GENERAL PIPING applies to work specified in this section.Submit detail drawings for the following high-pressure compressed air systems consist