NASA UFGS-42 22 16 00 40-2011 RECIPROCATING PROCESS CHILLERS AND COOLERS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-42 22 16.00 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-42 22 16 (May 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION TABLE OF CONTENTSDIVISION 42 - PROCESS HEATING, COOLING, AND DRYING

2、EQUIPMENTSECTION 42 22 16.00 40RECIPROCATING PROCESS CHILLERS AND COOLERS02/11PART 1 GENERAL1.1 SUMMARY1.2 REFERENCES1.3 SUBMITTALS1.4 SYSTEM DESCRIPTION1.4.1 Mechanical1.4.2 ElectricalPART 2 PRODUCTS2.1 MANUFACTURED CHILLER UNIT2.2 LIQUID CHILLER2.3 COMPONENTS2.3.1 Compressor2.3.1.1 Lubricating Sys

3、tem2.3.1.2 Capacity-Reduction2.3.1.3 Motor2.3.1.4 Crankcase Heater2.3.2 Condenser2.3.3 Evaporator2.4 ACCESSORIES2.4.1 Refrigerant Circuit2.4.2 Control2.4.2.1 Sequence Panel2.4.2.2 Control Panel2.4.2.3 Operating Controls2.4.3 Alarm Package2.4.4 Hot Gas Bypass2.4.5 Gage Board2.4.6 Vibration IsolatorsP

4、ART 3 EXECUTION3.1 INSTALLATION3.2 MANUFACTURERS FIELD SERVICESECTION 42 22 16.00 40 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3 DEMONSTRATION- End of Section Table of Contents -SECTION 42 22 16.00 40 Page 2Provided by IHSNot for Resale

5、No reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-42 22 16.00 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-42 22 16 (May 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION

6、 42 22 16.00 40RECIPROCATING PROCESS CHILLERS AND COOLERS02/11*NOTE: This specification covers the requirements for water cooled reciprocating water chillers for refrigerating and air conditioning applications.Edit this guide specification for project specific requirements by adding, deleting, or re

7、vising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should

8、 be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 SUMMARYIndicate on shop drawings the general physical layout of reciprocating process chiller and cooler components, controls, and internal tubing and wiring details. Submit shop drawings and connection diagrams indicating the relat

9、ions and connections of the following items:a. Compressorb. Motorc. Control diagramsd. Control panele. Condenserf. Evaporatorg. Refrigerant circuitSECTION 42 22 16.00 40 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-h. Alarm systemi. Vibratio

10、n isolatorsj. Gages1.2 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wi

11、zards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted fro

12、m this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AIR-CONDITIONING,

13、 HEATING AND REFRIGERATION INSTITUTE (AHRI)AHRI 550/590 (2003) Performance Rating of Water-Chilling Packages Using the Vapor Compression CycleAMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE)ASHRAE EQUIP IP HDBK (2008; Errata 1 2010) Handbook, HVAC Systems and Equipm

14、ent (IP Edition)ASHRAE EQUIP SI HDBK (2008; Errata 1 2010) Handbook, HVAC Systems and Equipment (SI Edition)ASHRAE HVAC APP SI HDBK (2007; Errata 2010) HVAC Applications Handbook, SI EditionINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 1940-1 (2003; Cor 2005) Mechanical Vibration - Balance

15、 Quality Requirements for Rotors in a Constant (Rigid) State - Part 1: Specification and Verification of BalanceSECTION 42 22 16.00 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA MG 1

16、 (2009) Motors and GeneratorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2011) National Electrical CodeU.S. DEPARTMENT OF ENERGY (DOE)DOE CE-6 (2000) How to Buy an Energy-Efficient Air-Cooled Electric Chiller1.3 SUBMITTALS*NOTE: Review Submittal Description (SD) definitions in Section 01 33

17、00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Keep submittals to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already ma

18、rked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army pr

19、ojects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or oth

20、er organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second brac

21、keted item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review

22、 the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsCompressorSECTION 42 22 16.00 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MotorControl DiagramsControl Pa

23、nelCondenserEvaporatorRefrigerant CircuitAlarm SystemVibration IsolatorsGagesSD-03 Product DataChiller UnitCompressorCondenserAccessoriesSpare PartsVibration IsolatorsSD-06 Test ReportsFactory Run TestsSD-07 CertificatesCertificates of ConformanceEnergy Efficiency RatingSD-08 Manufacturers Instructi

24、onsManufacturers InstructionsSD-10 Operation and Maintenance DataOperation and Maintenance Manuals1.4 SYSTEM DESCRIPTIONSubmit equipment and performance data for the following items indicating use life, system functional flows, safety features, and other features such as electrical system protective

25、 device ratings:a. Chiller unitSECTION 42 22 16.00 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-b. Compressorc. Condenserd. Accessoriese. Spare partsf. Vibration isolatorsg. Motorh. Evaporatori. Refrigerant circuitj. Control panelk. Alarm

26、 systeml. GagesSubmit certificates of conformance for following items showing conformance with the referenced standards contained in this section:a. Compressorb. Motorc. Control paneld. Condensere. Evaporatorf. Refrigerant circuitg. Alarm systemh. Vibration isolatorsi. GagesSubmit manufacturers inst

27、ructions for water-cooled reciprocating chiller units including manufacturers style or catalog numbers, specification and drawing reference numbers, warranty information, and fabrication site information.1.4.1 Mechanical*NOTE: If Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SY

28、STEMS is not included in the project specification, applicable requirements therefrom should be inserted and the following paragraph deleted. If Section 23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT is not included in the project specification, applicable requirements t

29、herefrom SECTION 42 22 16.00 40 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-should be inserted and the second paragraph deleted.* Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS applies to work specified in this

30、section.Section 23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT applies to work specified in this section.1.4.2 ElectricalRate motors in accordance with Section 26 60 13.00 40 LOW-VOLTAGE MOTORS.Provide solid state sensors and protection in accordance with Section 26 05 7

31、0.00 40 HIGH-VOLTAGE OVERCURRENT PROTECTIVE DEVICES and Section 26 05 71.00 40 LOW-VOLTAGE OVERCURRENT PROTECTIVE DEVICES.PART 2 PRODUCTS*NOTE: Specify compressor and motor balance conforming to ISO Std. 1940/1 - (1986) Balance Quality Requirements of Rigid Rotors - Determination of Permissible Resi

32、dual Unbalance unless otherwise noted. Specify motor vibration levels conforming to NEMA Specification MG-1, Motors and Generators, Part 7 unless otherwise noted.*2.1 MANUFACTURED CHILLER UNIT*NOTE: For descriptive specification, edit this article to suit project conditions. If performance specifica

33、tion is used for the project, delete this article.*Provide factory assembled water cooled liquid chiller unit, consisting of two _ semi- hermetic reciprocating, motor-driven compressors mounted on spring _ vibration isolators, hot gas muffler, condenser, insulated evaporator, independent refrigerant

34、 circuits, thermal expansion valves, refrigeration accessories, and control panels.Except as specified, ensure unit and spare parts are the manufacturers standard product, designed for the service indicated, and tested and rated in accordance with AHRI 550/590.Submit factory run tests prior to shipm

35、ent, indicating capacity, current draw, and control operation monitoring. Ship unit(s) with a full operating charge of R-22 or other suitable refrigerant with ODP=0.0, and oil. Operate the unit with 230 208 480 volt 3-phase, 60 Hertz power.Submit certificates for energy efficiency rating (EER) meeti

36、ng or exceeding the full-load efficiency and the integrated part-load value (IPLV) efficiency ratings as described in AHRI 550/590 and DOE CE-6.SECTION 42 22 16.00 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2 LIQUID CHILLER*NOTE: Perf

37、ormance specification for one, or identical units. Use schedule to specify units of different sizes.*Provide reciprocating water chiller unit with a minimum capacity of _ watt tons of refrigeration when delivering _ cubic meter per second gpm of chilled water at _ degrees C degrees F when supplied w

38、ith _ cubic meter per second gpm of condenser water at _ cubic meter per second _ degrees F. For determining this capacity, ensure the fouling factor for evaporator and condenser is no less than 0.0005, with water head loss not exceeding _ millimeter _ feet through condenser, or _ millimeter _ feet

39、through evaporator.2.3 COMPONENTS*NOTE: The following article may be deleted, or edited as necessary to suit project conditions and to further describe the Manufactured Chiller Unit.*2.3.1 CompressorConstruct the compressor(s) with heat treated forged steel ductile iron crankshafts, aluminum alloy c

40、onnecting rods, cast aluminum pistons fitted with one compression ring and one oil ring, replaceable cylinder liners, and double mesh suction inlet screens. Provide close grain cast iron housing, cylinder heads, liners, and handhole covers, with high strength, non-flexing, ring-type suction and disc

41、harge valves. Ensure valve plates are cast iron, with ground and lapped seats, with any rotating parts statically and dynamically balanced to ISO 1940-1-1986, G16 G6.3 _. Mount compressors on spring _ vibration isolators. Provide isolation service valves on inlet and outlet lines of each compressor.

42、2.3.1.1 Lubricating SystemProvide lubricating system with positive displacement oil pump, oil charging valve, oil level sight glass, oil filter, and magnetic-plug on strainer, arranged to be self relieving to the suction side, and to ensure adequate lubrication during starting, stopping, and normal

43、operation.2.3.1.2 Capacity-ReductionProvide automatic capacity-reduction equipment consisting of suction valve unloaders. Operate the lifting mechanism by oil pressure gas discharge pressure solenoid valve. Provide for unloaded compressor start.2.3.1.3 MotorProvide compressor conforming to NEMA MG 1, direct-driven by 1800 3600 rpm, 230 _ volt, 3-phase, 60 Hertz, constant speed motor, UL listed, and designed fo