NAVISTAR MPAPS B-21-2016 Diesel Engine Crankcase Oils.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. April 2016 Page 1 of 6 NAVISTAR, INC. Material, Parts, and Process Specifications

2、(MPAPS) NUMBER: MPAPS B-21 Former Designation: CEMS B-21 TITLE: Diesel Engine/Crankcase Oils CURRENT REV No.: 1604 DATE: April 2016 WRITTEN/EDITED BY: H. DeBaun APPROVED BY: R. Goluch SUPERSEDES: Rev. 1410 October 2014 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specif

3、ication may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prio

4、r to use. Change Notice: Added CK-4 and FA-4 engine oil types. 1.0 APPLICATION Five grades of engine oil are covered by this specification. These grades may also be merchandized under the Fleetrite brand name. 2.0 SCOPE This specification covers the engineering requirements for oils used in the dies

5、el engines of Navistar products. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all

6、 referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D2896 ASTM D6984 CFR Title 29, Part 1910 ASTM D3829 ASTM D7109 NAVISTAR Manufacturing Std. MS-D-13 ASTM D4485 ASTM D7156

7、 NAVISTAR Engineering Design Std A-16 ASTM D4684 FTM 791 C 1203 ASTM D95 ASTM D4739 FTM 791 C M-3470.1 ASTM D97 ASTM D4951 GM Test Procedure GM-9099P ASTM D130 ASTM D5158 Caterpillar ECF-3 ASTM D445 ASTM D5293 Cummins CES 20081 ASTM D874 ASTM D5800 Detroit Diesel PGOS 93K218 ASTM D892 ASTM D5966 Mac

8、k EO-O ASTM D1298 ASTM D6594 SAE J183/300 ASTM D2270 ASTM D6750 ASTM D2273 ASTM D6894 4.0 REQUIREMENTS Material purchased to this specification will conform to the requirements for each type as shown in Table 1. Oils supplied to the requirements of this specification shall consist of suitable refine

9、d petroleum base stocks compounded with such functional additives as are necessary to meet the specified requirements. Re-refined base stocks may be used provided that all other property and performance requirements are NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1604 This docum

10、ent is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. April 2016 Page 2 of 6 met. Material and workmanship shall be in accordance with recognized

11、good commercial practices. The material shall be suitable for the use intended, be free of visible water, and have no objectionable odor. In the event of a conflict between the text of this specification and any references cited herein, the text of this specification shall take precedence. 4.1 Oil P

12、erformance Requirements Candidate oils supplied to the requirements of this specification shall be evaluated by engine tests conducted on properly referenced test stands at calibrated engine testing laboratories as determined by the ASTM Test Monitoring Center. The following tests are required for C

13、J-4 oil. Engine Tests ASTM Test Description Engine Tests ASTM Test Description Test Technique , ISM D7468 Test Techniques T-12 D7422 Test Sequence III F or III G D6984 D7320 Test Technique, Aeration Test D6894 Test Technique C13 D7549 Test Technique, Roller Follower Wear D5966 Test Technique 1N D675

14、0 Test Technique T-11 D7156 Test Technique ISB D7484 The following tests are required for CK-4 and FA-4 oils. Engine Tests ASTM Test Description Engine Tests ASTM Test Description Test Technique , ISM D7468 Test Techniques T-12 D7422 Test Sequence T-13 WK52873 Test Technique, Caterpillar Oil Aeratio

15、n Test WK51937 Test Technique C13 D7549 Test Technique, Roller Follower Wear D5966 Test Technique 1N D6750 Test Technique T-11 D7156 Test Technique ISB D7484 4.1.1 Performance Performance of the candidate oil as measured by these tests shall meet or exceed limits listed in SAE J183, Engine Oil Perfo

16、rmance and Engine Service Classification (other than energy conserving), for the API engine service categories designated for that NAVISTAR Oil Grade. 4.1.1.1 Note: Extrapolation or read-across of results from engine performance and/or shear stability tests conducted on formulations containing subst

17、antially similar additive treatments, and/or viscosity grades, may be considered acceptable on an individual basis. All differences between the viscosity grades may be considered on an individual basis. All differences between the formulations actually tested and the candidate oil must be fully expl

18、ained in writing. 4.2 Special Performance Requirements 4.2.1 Shear Stability The shear stability of all grades shall be determined by ASTM D 7109 with 90 passes. The kinematic viscosity at 100o C of the stripped, filtered sample shall not decrease more than 1.50 cSt, as compared to fresh oil. NUMBER

19、: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1604 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. April 2016 Page 3

20、of 6 4.2.2 Navistar Performance Test A sample of the candidate oil will be required by Navistar Engine Engineering for evaluation in engine tests using International Standard Procedure T-11.03-1, and/or shear stability tests. As an alternative, Southwest Research Institute, 6220 Culebra Road, P.O. B

21、ox 28510, San Antonio, TX 78228-0510, Phone (210) 522-2122, Fax (210) 522-3496, may be contracted to perform the required tests. The candidate oil shall meet or exceed the performance criteria established for these tests. TABLE 1 Physical and Chemical Properties Property Navistar Grade Test Method (

22、ASTM unless otherwise specified) 15W 40 5W-30 10W 30 10W 30 10W 30 SAE Viscosity 15W 40 5W-30 10W 30 10W 30 10W 30 SAE J300 API Service Classification CJ-4 CJ-4 CJ-4 CK-4 FA-4 D4485 Kinematic Viscosity 100C, min-max 13.5 16.3 11.0-11.8 10.7 12.5 10.7 12.5 9.3 12.5 D445 40C (a) * (a) * (a) * (a) * (a

23、) * Viscosity Index 125 min 150 min 130 min 130 min 130 min D2270 Viscosity HT/HS 150C 106 sec 1, cP min 3.5 3.5 3.5 3.5 - D4683 Viscosity HT/HS 150C 106 sec 1, cP - - - - 2.9-3.2 Viscosity, CCS, cP -20C, max 7000 - - - D5293 -25C, min 7000 - - - -25C, max - 7000 7000 7000 -30C, min - 6600 6600 6600

24、 6600 Viscosity, MRV, BPT, C Max -25 -35 -30 -30 -30 D3829 Viscosity, MRV, -TP-1, MPa-s, max. 25,000 25,000 25,000 25,000 25,000 D4684 Kinematic Viscosity (after 90 pass shearing ) cSt min. 12.5 9.3 9.3 9.3 9.3 D7109 Pour Point, C max -23 -29 -29 -29 -29 D97 Stable Pour Point, C, max -23 -29 -29 -29

25、 -29 FTM 791C 1203 Sulfated Ash, Mass % , max 1.0 1.0 1.0 1.0 1.0 D874 Sulfur, Mass %, max 0.4 0.4 0.4 0.4 0.4 D4951 Phosphorus, Mass %, max 0.12 0.12 0.12 0.12 0.12 D4951 Total Base Number, mg KOH/g, min 10 10 10 10 10 D2896 Flash Point, C, min 215 205 205 205 205 D92 Gravity, API (a) * D1298 Foami

26、ng Tendency, Stability Mil, max. (Option A not allowed) Sequence I 10/0 20/0 10/0 50/0 after 1 minute D892 Sequence II Sequence III Sequence IV Engine Oil Volatility (NOACK) Weight% volatility loss 250C, max. 13 15 15 13 13 D5800 Engine Oil Filterability Decrease in Flow Rate % max 50 GM9099P High T

27、emperature Corrosion Bench Test D6594 Copper, ppm increase, max. 20 20 20 20 20 D5158 Lead, ppm increase, max. 120 120 120 120 120 D5158 Tin, ppm increase, max. 50 50 50 50 50 D5158 Copper Strip Rating, max. 3 3 3 3 3 D130 Homogeneity max .30 D5966 Water, Volume, % max 0.05 D6304 Base Number, mg KOH

28、/g, min (a) * D4739 Elemental Analysis, % max (b) * Barium, Calcium, Magnesium, Nitrogen Phosphorus, Sulfur, Zinc (a) * (a) * Seal Compatibility per Engine Mfg. Requirements Pass D7216 Infrared Absorbance Match Standard (b) * * (a) Report typical value based upon qualification samples. Product suppl

29、ied must be within 5% to + 10% of qualification values. *(b) Test methods are under development. In the interim, test method will be by agreement between the purchaser and supplier. 5.0 QUALIFICATION Suppliers wishing to qualify a candidate oil(s) to the requirements of this specification shall furn

30、ish to Materials Lab, Materials Engineering, 10400 W. North Ave., Melrose Park, Illinois, the following items: 5.1 A 3.8 liter sample of the candidate oil (Note: a separate oil sample is required for each NAVISTAR oil grade). 5.2 A Material Safety Data Sheet(s) (MSDS) as per CFR Title 29, Part 1910.

31、 5.3 A Formulation of the candidate oil (for each NAVISTAR Grade) including sources and concentrations of all base stocks, additives and/or additive packages. 5.4 Identification of the candidate oil by a distinctive formulation number, in addition to identification by any applicable brand names and/

32、or product codes. 5.5 Complete physical and chemical properties of the candidate oil. 5.6 A summary of the oil performance-engine test results listing all of the primary performance criteria for the applicable API engine service classifications. In addition, upon request, one copy of the test report

33、 for any or all of the applicable engine tests shall also be furnished. 5.7 Results of the shear stability tests of the candidate oil for each of the NAVISTAR Oil Grades. 5.8 A certification by the supplier that the candidate oil meets all requirements of this specification. 5.9 Factory fill engine

34、oils provide certification that the candidate oil is qualified to the appropriate Cummins engine oil specification: CES 20081 for CJ-4, CES 20086 for CK-4 and CES 20087 for FA-4. 5.10 API CJ-4 Oils: Certification that the candidate oil is qualified to Volvo VDS-4, Cummins Inc. CES 20081, Detroit Die

35、sel Corporation PGOS 93K218 and Caterpillar INC. ECF-3. This qualification is mandatory for engine oils that meet API service category CJ-4 and will be merchandized under the FLEETRITE trademark. The supplier may submit additional evidence (for example: Fleet test data) that the candidate oil is sui

36、table for its intended purpose. 5.11 API CK-4 Oils: Certification that the candidate oil is qualified to Volvo VDS-4, Cummins Inc. CES 20086, and Detroit Diesel Corporation PGOS 93K218. This qualification is mandatory for engine oils that meet API service category CK-4 and will be merchandized under

37、 the FLEETRITE trademark. The supplier may submit additional evidence (for example: Fleet test data) that the candidate oil is suitable for its intended purpose. 5.12 API FA-4 Oils: Certification that the candidate oil is qualified to Cummins Inc. CES 20087. This qualification is mandatory for engin

38、e oils that meet API service category FA-4 and will be merchandized under the FLEETRITE trademark. The supplier may submit additional evidence (for example: Fleet test data) that the candidate oil is suitable for its intended purpose. 6.0 METHODS OF TESTS 6.1 Navistar Standards and Specifications ar

39、e available from IHS Global, 15 Inverness Way East, Englewood, CO 80112-5776 (Phone 1-800-854-7179). NUMBER: MPAPS B-21 TITLE: Diesel Engine/Crankcase Oils REVISION: 1604 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical

40、Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. April 2016 Page 5 of 6 6.2 Code of Federal Regulations (CFR) is printed in the Federal Register available from the United States Government Printing Office in Washington, DC. Note: Copies of the CFR are often av

41、ailable in local public libraries. 6.3 ASTM Standards are available from American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428. 6.4 Information on approved methods and facilities for Engine Oil Performance Tests is available from the ASTM Test Monitoring Cent

42、er, 4400 Fifth Ave., Pittsburgh, PA 15219. 6.5 General Motors Test Procedures are available from IHS Global, 15 Inverness Way East, Englewood, CO 80112-5776 (Phone 1-800-447-2273). 6.6 Military Specifications are available from Naval Publications and Forms Center, 5801 Tabor Ave., Philadelphia, PA 1

43、9120-5099 6.7 Federal Test Methods (FTM) are available from General Services Administration, Business Service Center, Region 3, 7th and D Streets, Washington, DC 20025. 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 90

44、01 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish

45、 copies of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing pr

46、actices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). T

47、est data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 7.3 Process Control The supplier shall either perfor

48、m and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality

49、 control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Manufacturing Standard MS-D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 8.1 When delivered in bulk quantities each shipment shall be accompanied by a certificate of c