NAVISTAR MPAPS C-10-2015 Wrought Aluminum Alloys (Includes Appendix).pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 1 of 10 NAVISTAR, INC. Material, Parts, and Process Specifications

2、 (MPAPS) NUMBER: MPAPS C-10 Former Designation: CEMS C-10 TITLE: Wrought Aluminum Alloys CURRENT REV No.: 1504 DATE: Apr. 2015 WRITTEN/REVISED BY: P. Huska APPROVED BY:K. Chapman SUPERSEDES ISSUE OF: Rev. 1410 Oct. 2014 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This speci

3、fication may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits pri

4、or to use. Change Notice: Added aluminum alloy 5049 to tables; editorial changes. 1.0 SCOPE This specification covers the most frequently specified grades and product forms of wrought aluminum alloys used in the Corporations products. Refer to TMS-1059 for aluminum tubing requirements used primarily

5、 for engine air/fluid systems, such as air intake, charge air coolers, etc. 2.0 INTRODUCTION This specification is generally based upon the Aluminum Association “Aluminum Standards and Data” (ASD) handbook. Aluminum alloy compositions listed herein are based upon their Aluminum Association (AA) desi

6、gnations. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 CONTENTS PAGE REFERENCE DOCUMENTS 1 CLASSIFICATION 2 MATERIAL REQUIREMENTS 2 PERMISSIBLE ALTER

7、NATES 2 QUALITY 3 METHODS OF TEST 3 SOURCE APPROVAL AND QUALITY CONTROL 3 DESIGNATION ON DRAWINGS AND PURCHASE ORDERS 4 PACKING AND SHIPPING 4 4.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and reg

8、ulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 Alum. Assn. ASD Manual NAVISTAR Manufacturing Standard MS-D-13 ASTM E 34 CFR Title 29, Part 1910 ASTM B 557 NAVISTAR MPAPS B-50 NAVISTAR TMS-1059 NAVISTAR MPAPS G-21 NUMBER: MPAPS C-10 TITLE: Wrought Aluminum

9、 Alloys REVISION: 1410 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 2 of 10 5.0 CLASSIFICATION Aluminum alloys

10、are classified by alloy composition and temper. All of the alloys, tempers and product forms covered in the Aluminum Association “Aluminum Standards and Data” (ASD) Manual are a part of and will be specified through MPAPS C-10. The ASD manual contains detailed information on standard wrought alloys

11、and the mill products normally produced from these alloys. Single copies of this document are available on request from the Aluminum Association (www.aluminum.org or by phone at 480-779-6259). 6.0 MATERIAL REQUIREMENTS 6.1 Chemical Composition Refer to Table I for requirements. 6.2 Mechanical Proper

12、ties Refer to Table II for requirements. For informational purposes, MPAPS C-10 Appendix also provides typical mechanical properties in Table A-III(a) and variation of tensile properties with temperature in Table A-III(b) (Appendix). 6.3 Permissible Alternates When a particular type of aluminum allo

13、y is specified on a drawing, it may be desirable or advantageous to permit the manufacturing plant or supplier to use an alternate aluminum alloy. Permissible alternates for certain specific aluminum alloys are described in this section. The manufacturer/supplier is responsible to ensure that the al

14、ternate alloy selected has adequate formability, weldability, surface quality or other necessary properties to successfully fabricate the part. 6.3.1 AA 6005/6105 When alloy 6005 or 6105 is specified on a drawing, the use of either alloy is optional. 6.3.2 AA 2008-T4/6022-T4 When alloy 2008-T4 or 60

15、22-T4 is specified on a drawing, the use of either alloy is optional. Note that there may be slight differences in formability in some manufacturing processes. 6.3.3 AA 6005-T5/6061-T6/6351-T5 When alloy 6005-T5 or 6061-T6 or 6351-T5 is specified on a drawing, the use of any one of these alloys and

16、tempers is optional. 6.3.4 AA 6463/6463A When alloy 6463 is specified on a drawing, alloy 6463A may be substituted. 6.4 Surface Finishes All materials will be supplied in the mill finish unless otherwise specified. If another mechanical or chemical surface finish is desired (e.g., M21 for high gloss

17、 mechanical polish), the finish should be specified on the engineering drawing using the standard Aluminum Association finish designations as shown in Table III of this specification. For some exterior or exposed applications, aluminum parts may require anodizing to enhance corrosion resistance (or

18、prevent galvanic corrosion), wear resistance, or for decorative purposes. Generally, anodizing is more cost effective than chrome plating of aluminum. Refer to MPAPS G-21 for anodizing requirements. 6.5 Preferred Sheet/Plate Thicknesses and Tolerances Refer to Table IV for preferred aluminum thickne

19、sses and Table V for thickness tolerances. Values given in Table IV should be used on engineering drawings when specifying such aluminum products. NUMBER: MPAPS C-10 TITLE: Wrought Aluminum Alloys REVISION: 1410 This document is restricted and may not be sent outside Navistar, Inc. or reproduced wit

20、hout permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 3 of 10 6.6 Aluminum Tubing Mechanical properties for aluminum tubing are included in Table II. Also see Section A.7 in MPAPS C-10 Appendix for more infor

21、mation on tubing. Tubing tolerances are dependent on type of aluminum alloy used, type of tube process, and size; refer to the ASD Manual or contact Materials Engineering for more information. 7.0 QUALITY Materials purchased to this specification will be of uniform quality and temper and will be fre

22、e from internal and surface discontinuities detrimental to the fabrication or performance of parts. 8.0 METHODS OF TEST Chemical analysis as per ASTM E 34 and mechanical properties as per ASTM B 557. 9.0 SOURCE APPROVAL AND QUALITY CONTROL 9.1 Supplier Requirements All suppliers to NAVISTAR are requ

23、ired to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accred

24、ited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 9.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes

25、in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Developme

26、nt of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910, shall be submitted with the request for change. 9.3 Process Control

27、The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. T

28、he part supplier and the quality control manager of the using plant may determine testing and reporting requirements on specific products. 10.0 DESIGNATION ON DRAWINGS AND PURCHASE ORDERS 10.1 Drawings Designation on drawings will include alloy and temper designation and, when necessary, product sha

29、pe and/or any special requirements. Examples: Aluminum, 1100-0, MPAPS C-10 Aluminum Forging Stock, 6151-T6, MPAPS C-10 Aluminum Sheet, 3003-H14, one side bright mill finish, MPAPS C-10 NUMBER: MPAPS C-10 TITLE: Wrought Aluminum Alloys REVISION: 1410 This document is restricted and may not be sent ou

30、tside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 4 of 10 10.2 Purchase Orders In addition to the drawing designation, it is the responsibility of the Plant Planning

31、Department or Quality Control Manager to add to purchase orders any special requirements which may be necessary for proper fabrication of the final part such as formability tests, restricted properties, etc. 11.0 PACKING AND SHIPPING Material purchased to this specification will be packed in such a

32、manner as to prevent damage in ordinary handling, transportation and storage. Packing and identification of material shipped to Navistar facilities will be in accordance with Manufacturing Standard MS-D-13. 12.0 CONTACT INFORMATION For further information related to the technical content of this spe

33、cification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Ave. Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E

34、-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS C-10 TITLE: Wrought Aluminum Alloys REVISION: 1410 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability.

35、 2015 by Navistar, Inc. APRIL 2015 Page 5 of 10 TABLE I - CHEMICAL COMPOSITION (% max, unless otherwise indicated) AA Designation Silicon Iron Copper Manganese Magnesium Chromium Zinc Titanium Others Each Total 1100* 0.95 Si + Fe 0.05-0.20 0.05 - - 0.10 - 0.05 0.15 2008 0.50-0.8 0.40 0.7-1.10 0.30 0

36、.25-0.5 0.10 0.25 0.10 0.05 0.15 2011 0.40 0.7 5.0-6.0 - - - 0.30 - 0.05 0.15 2014 0.50-1.2 0.70 3.9-5.0 0.40-1.2 0.20-0.8 0.10 0.25 0.15 0.05 0.15 2036 0.50 0.50 2.2-3.0 0.10-0.4 0.30-0.6 0.10 0.25 0.15 0.05 0.15 2117 - - 2.6 - 0.35 - - - 3003 0.60 0.70 0.05-0.20 1.0-1.5 - - 0.10 - 0.05 0.15 3004 0

37、.30 0.70 0.25 1.0-1.5 0.8-1.3 - 0.25 - 0.05 0.15 5005 0.30 0.70 0.20 0.20 0.50-1.1 0.10 0.25 - 0.05 0.15 5049 0.40 0.50 0.10 0.50-1.1 1.6-2.5 0.30 0.20 0.10 0.05 0.15 5052 0.25 0.40 0.10 0.10 2.2-2.8 0.15-0.35 0.10 - 0.05 0.15 5056 0.30 0.40 0.10 0.05-0.20 4.5-5.6 0.05-0.20 0.10 - 0.05 0.15 5083 0.4

38、0 0.40 0.10 0.40-1.0 4.0-4.9 0.05-0.25 0.25 0.15 0.05 0.15 5086 0.40 0.50 0.10 0.20-0.70 3.5-4.5 0.05-0.25 0.25 0.15 0.05 0.15 5154 0.25 0.40 0.10 0.10 3.1-3.9 0.15-0.35 0.20 0.20 0.05 0.15 5182* 0.20 0.35 0.15 0.20-0.50 4.0-5.0 0.10 0.25 0.10 0.05 0.15 5252 0.08 0.10 0.10 0.10 2.2-2.8 - 0.05 - 0.03

39、 0.10 5454 0.40 0.40 0.10 0.50-1.0 2.4-3.0 0.05-0.20 0.25 0.20 0.05 0.15 5657 0.08 0.10 0.10 0.03 0.6-1.0 - 0.05 - 0.02 0.05 5754 0.40 0.40 0.10 0.50 2.6-3.6 0.30 0.20 0.15 0.05 0.15 6005 0.6-0.9 0.35 0.10 0.10 0.40-0.60 0.10 0.10 0.10 0.05 0.15 6009 0.6-1.0 0.50 0.15-0.6 0.20-0.8 0.40-0.80 0.10 0.2

40、5 0.10 0.05 0.15 6022 0.8-1.5 .05-0.2 0.01-0.11 0.02-0.1 0.45-0.70 0.10 0.25 0.15 0.05 0.15 6053 * 0.35 0.10 - 1.1-1.4 0.15-0.35 0.10 - 0.05 0.15 6061 0.40-0.8 0.70 0.15-0.40 0.15 0.8-1.2 0.04-0.35 0.25 0.15 0.05 0.15 6063 0.20-0.6 0.35 0.10 0.10 0.45-0.9 0.10 0.10 0.10 0.05 0.15 6105 0.6-1.0 0.35 0

41、.10 0.15 0.45-0.8 0.10 0.10 0.10 0.05 0.15 6111 0.6-1.1 0.40 0.50-0.9 0.10-0.45 0.50-1.0 0.10 0.15 0.10 0.05 0.15 6351 0.7-1.3 0.50 0.10 0.40-0.8 0.40-0.80 - 0.20 0.20 0.05 0.15 6463 0.20-0.6 0.15 0.20 0.05 0.45-0.9 - 0.05 - 0.05 0.15 6463A 0.20-0.6 0.15 0.25 0.05 0.30-0.8 - 0.05 - 0.05 0.15 7075 0.

42、40 0.50 1.2-2.0 0.30 2.1-2.9 0.18-0.28 5.1-6.1 0.20 0.05 0.15 Footnotes for Table I: * Aluminum content will be 99.0% minimum * Certain limitations should be placed on the amount of cold work and the safe operating temperatures permissible for the 5000 series alloys with higher magnesium content (ov

43、er about 3.5% for operating temperatures above about 150F) to avoid susceptibility to stress corrosion. *Silicon 45-65% of actual magnesium content. Alloy 2011 also contains 0.20-0.60% each of lead and bismuth for free-machining qualities. Alloy 6463A may be substituted for alloy 6463 as required; t

44、hese alloys have a slight variation in chemical composition. NUMBER: MPAPS C-10 TITLE: Wrought Aluminum Alloys REVISION: 1410 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume a

45、ll patent liability. 2015 by Navistar, Inc. APRIL 2015 Page 6 of 10 TABLE II - MECHANICAL PROPERTIES Alloy Desig-nation Temper Product Form* And Thickness TENSILE STRENGTH MPa (Ksi) YIELD STRENGTH 0.2% Offset MPa (Ksi) Elongation (% in 2 in.) Minimum Maximum Minimum Maximum Minimum 1100 0 Sheet 76 (

46、11.0) 107 (15.5) 24 (3.5) - 25 2008 T4 Sheet 200 (29.0) - 103 (15.0) - 22 2011 T3 Rod 0.125-1.5” 310 (45.0) - 262 (38.0) - 10 “ Rod 1.501-2.0” 296 (43.0) - 234 (34.0) - 12 “ Rod 2.001-3.5” 290 (42.0) - 207 (30.0) - 12 2014 T4 Forging to 4” 379 (55.0) - 207 (30.0) - 11 T4 Extrusion (all) 344 (50.0) -

47、 241 (35.0) - 12 T6 Extrusion to .5” 414 (60.0) - 365 (53.0) - 7 2117 T4 Rivet wire/rod 260 (37.7) - 125 (18.0) - 10 3003 0 Sheet 96 (14.0) 131 (19.0) 34 (5.0) - 23 0 Extrusion added note to Section A.3.7 related to use of 7075 aluminum; editorial changes. APPENDIX GENERAL INFORMATION (NOT A REQUIREMENT) CONTENTS PAGE A.1 INTRODUCTION 1 A.2 ALUMINUM ALLOY AND TEMPER DESIGNATION SYSTEM 1 A.3 EFF