NAVISTAR MPAPS C-5-2015 Bearing and Bushing Alloys.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 1 of 17 NAVISTAR, INC. Material, Parts, and Process Specificatio

2、ns (MPAPS) NUMBER: MPAPS C-5 Former Designation: CEMS C-5 TITLE: Bearing and Bushing Alloys CURRENT REV No.: 1510 DATE: OCT 2015 WRITTEN/EDITED BY: J. Goldschmidt APPROVED BY: R. Goluch SUPERSEDES: April 2012 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification ma

3、y involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use.

4、Change Notice: Reformatted to MPAPS and added the information from the appendix document. 1.0 APPLICATION This specification applies to bearings, bushings and thrust washers that are lubricated hydro-dynamically with oil and used in engines, reciprocating pumps and compressors, transmissions, transa

5、xles turbochargers, electric motors and other reciprocating and/or rotating machines and assemblies. Specifically it applies to multi- layer connecting rod and crankshaft bearings, and multi- layer and single material full round bushings and thrust washers. It also applies to oil- impregnated, sinte

6、red, powder-metal bearings and bushings made from alloys covered under MPIF Standard 35 2.0 SCOPE This specification covers chemistry requirements for selected materials used for bearings in the Corporations products. It also covers mechanical property and microstructural requirements of certain sol

7、id single alloy bronze bearing materials and sintered powder metal materials. Requirements for similar materials may be found in the following specifications: Brass and Bronze Castings MPAPS C-2 Wrought Copper Base Alloys CEMS C-3 Aluminum Castings MPAPS C-8 Wrought Aluminum Alloys MPAPS C-10 Powder

8、ed Metal Iron and Steel Structural Parts MPAPS H-1 For the use of polymer coatings as bearing materials, see CEMS G-15. 2.1 RESTRICTED CHEMICAL SUBSTANCES Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 spe

9、cification. NUMBER: MPAPS C-5 TITLE: Bearing and Bushing Alloys REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCT

10、OBER 2015 Page 2 of 17 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification: Quality System Standard ISO 9001 or TS-16949 ASTM E 18 SAE J460 CFR Titl

11、e 29, Part 1910 ASTM B 328 SAE J461 NAVISTAR Manufacturing Std. MS-D-13 ASTM B 438 SAE J462 NAVISTAR Engineering Design Std A-16 ASTM B 439 SAE J463 NAVISTAR MPAPS B-50 ASTM B 487 SAE J471 NAVISTAR MPAPS A-6 Part I ASTM B 612 SAE J993 NAVISTAR CEMS G-15 SAE J452 NAVISTAR CEMS HT-1 SAE J454 NAVISTAR

12、MPAPS D-28 SAE J459 MPIF Standard 35 4.0 REQUIREMENTS 4.1 Chemical Composition 4.1.1 Solid, Bimetal and Trimetal Alloys Bearings and bushings purchased to this specification will meet the requirements of chemical composition shown in Table I. Materials which are not shown in Table I, but for which t

13、he Aluminum Association (see SAE J993 Aluminum Classification, SAE J452 Casting Alloys, or SAE J454 Wrought Alloys) or the Copper Development Association (see SAE J461 Copper Alloy Classification, SAE J462 Cast Alloys, or SAE J463 Wrought Alloys) have published designations and composition limits, w

14、ill be specified using those designations. All bimetal and trimetal bearings and bushings will be provided with steel (Grade 1, MPAPS A-6, Part I) backing unless otherwise specified on the drawing. 4.1.2 Powdered Metal Alloys Bearings and bushings purchased to this specification will meet the requir

15、ements of chemical composition shown in Table I. Other materials not shown in Table I may be used. Refer to SAE J471 and Metal Powder Industries Federation (MPIF) Standard 35. P/M alloys which are not shown in Table I will be supplied to the chemical composition as specified on the drawing or to the

16、 chemical composition of the MPIF code/classification as shown in MPIF Standard 35. 4.1.3 Nonmetallic Materials A variety of plastic bearing materials exist today, although at present there are no accepted rules for classification. General nonmetallic bearing materials include Nylon, Phenolics, Poly

17、acetals, PTFE, Polyamides, and composites. In addition, various filler media are often added to improve material properties. Compositional requirements for all nonmetallic bearings will be specified by the material designation on the drawing. Refer to MPAPS D-28 and MPAPS G-15. The designation shoul

18、d include base material and filler media if added. 4.2 Classification Although the selection of materials is dependent upon their physical and mechanical properties, the classification of bearing and bushing alloys has traditionally been based upon their chemical composition. The chemical compositio

19、ns of current and commonly used alloys are listed in Table I. If none of the alloys listed include the characteristics required for a particular application, other materials NUMBER: MPAPS C-5 TITLE: Bearing and Bushing Alloys REVISION: 1510 This document is restricted and may not be sent outside Nav

20、istar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 3 of 17 may be used. Refer to SAE J459 and SAE J460 for other bushing and bearing alloys and/or to SAE J471 for other ferro

21、us powder metal alloys. TABLE I CHEMICAL COMPOSITION BABBITT ALLOYS (1)* Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY APPROX. SAE NO. (J460) Copper Tin Lead Antimony Zinc Iron Bismuth Aluminum Arsenic Other TBL 1 - 2.5-3.5 88.0 min 0.50(2) 7.0-8.0 0.005 0.08 0.08 0.0

22、05 0.10 0.20 TBL 2 11 5.0-6.5 86.0 min 0.50(2) 6.0-7.5 0.005 0.08 0.08 0.005 0.10 0.20 TBL 3 14 .050 0.7 9.25-10.75 9.0 11.0 bal. 14.0-16.0 0.005 - 0.10 0.10 0.005 0.60 cadmium-0.05 0.08/0.020 TBL 4 15 .050 0.7 0.90-1.25 0.9 1.7 bal. 14.0-15.5 13.5 15.5 0.005 - 0.10 0.10 0.005 0.80-1.20 cadmium-0.02

23、 0.08/0.020 LEADED BRONZE ALLOY (3)* Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY APPROX. SAE NO. (J460) Copper Tin Lead Antimony Zinc Iron Bismuth Nickel Silver Other BL-26-08 (4) 798 83.0 min 3.5-4.5 7.0-9.0 0.50 4.0 0.50 - 0.50 - 0.30 BL-26-10 (4) 797 77.0 min 9.0

24、-11.0 9.0-11.0 0.50 0.75 0.08 - 0.50 - 0.40 BL-26-16 - 79.0-78.0 9.0-11.0 13.0-18.0 0.50 0.50 0.50 - 0.50 - 0.40 BL-26-25 (4) 799 68.5-75.5 3.0-4.0 21.0-25.0 0.50 3.0 0.50 - 0.50 - 0.40 COPPER LEAD ALLOYS * Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY APPROX. SAE NO.

25、 (J460) Copper Tin Lead Antimony Zinc Iron Bismuth Nickel Silver Other BGB 1 - 36-49.5 0.5-1.5 50.0-62.0 - 0.05 0.25 0.10 0.05 - 0.20/Arsenic 0.05 CL 1 (3,5) 480 60.0-70.0 0.50 30.0-40.0 - - 0.50 - - 1.5 0.30 CL 2 (3,5) 48 67.0-74.0 0.25 25.0-32.0 - 0.10 0.50 - - 1.5 0.15/Phosphorus 0.025 OVERPLATED

26、 COPPER LEAD ALLOYS (3,6) * Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY SAE NO. (J460) Copper Tin Lead Silicon Zinc Iron Aluminum Cadmium Nickel Other CL-3 49 73.0-79.0 0.50 (7) 21.0-27.0 - - 0.50 - - - 0.45 CL-4 70.0-75.0 2.0-3.5 22.0-26.0 - - 0.50 - - - - CL-5 86.

27、0-90.0 1.5-2.5 - - - 0.50 - - 9.5-10.5 - CL-6 79.0 min 9.0-11.0 9.0-11.0 - - 0.50 - - - - CL-7 78.5-84.5 3.0-4.0 12.5-16.5 - - 0.50 - - - 0.45 *See footnotes at end of table NUMBER: MPAPS C-5 TITLE: Bearing and Bushing Alloys REVISION: 1510 This document is restricted and may not be sent outside Nav

28、istar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 4 of 17 TABLE I CHEMICAL COMPOSITION (contd) ALUMINUM BASE ALLOYS* Designation Composition, % max (except where shown other

29、wise) MPAPS C-5 ALLOY SAE NO. (J460) Copper Tin Lead Silicon Iron Zinc Aluminum Cadmium Nickel Other AL 1 (8) AL 2 (6) 0.7-1.3 - 0.3 - Balance - 1.0-3.5 0.75-1.25 0.7 - AL 3 780 0.7-1.3 5.5-7.0 - 1.0-2.0 0.7 - Balance 0.5-1.5 0.25-0.75 0.15 AL 4 0.75-1.25 5.5-7.0 - - 0.70 - Balance - 0.75-1.25 - AL

30、5 783 0.7-1.3 - - - 0.5 - Balance - 0.10 0.15 AL 6 781 0.05-.15 - - - 0.35 - Balance 0.8-1.4 - 0.25 AL 7 0.25-0.75 1.0-2.0 6.5-10.5 - 3.5-4.5 - Balance - - AL 8 (6) 782 1.0-1.5 - - - 0.30 - Balance 2.7-3.5 0.7-1.3 0.15 PLATED OVERLAY ALLOYS * Designation Composition, % max (except where shown otherw

31、ise) MPAPS C-5 ALLOY SAE NO. (J460) Copper Tin Lead Antimony Indium Iron Aluminum Cadmium Nickel Other PL 1 19 1.0-3.0 8.0-12.0 Balance - - - - - - - PL 2 - 3.0-5.0 Balance 3.0-4.0 - - - - - - PL 3 3.0-5.0 Balance 7.0-8.0 - - - - - - PL 4 - - Balance - 5-10 - - - - - PL - 5 - 8.0-12.0 Balance - 12-1

32、6 - - - - Alumina 0.5-1.5 WROUGHT BRONZE ALLOYS * Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY OBSOLETE CEMS C-5 CDA NO. Copper Tin Lead Silicon Zinc Iron Aluminum Phosphorus Nickel Other WB411 BS-21-10 C41100 88.0-91.5 0.25-0.75 - - Balance 0.05 - - - 0.2 WB544 BS-2

33、6-04 C54400 88.0-91.5 3.5-4.5 3.5-4.5 - 1.5-4.5 0.1 - 0.01-0.15 - 0.2 WB624 BR-33-10 C62400 88.0-91.5 0.20 - 0.25 - 2.0-4.0 10.0-11.5 - - Manganese 0.30 CAST BRONZE ALLOYS * Designation Composition, % max (except where shown otherwise) MPAPS C-5 ALLOY OBSOLETE CEMS C-5 CDA NO. Copper Tin Lead Silico

34、n Zinc Iron Aluminum Phosphorus Nickel Other CB836 BC-26-05 C83600 84.0-86.0 4.0-6.0 4.0-6.0 0.005 4.0-6.0 2.0-4.0 0.005 0.05 1.0 - CB863 BC-41-30 C86300 60.0-68.0 0.20 0.20 - Balance 0.4-2.0 3.0-7.5 - - Manganese 2.5-5.0 CB865 BC-41-40 C86500 55.0-60.0 1.0 0.40 - Balance 0.15 0.50-1.50 - 0.5 Mangan

35、ese 1.5 CB937 BC-26-10 C93700 78.0-82.0 9.0-11.0 8.0-11.0 0.005 0.75 2.5-4.0 0.005 0.25 0.5 Antimony 1.5 CB952 BC-33-09 C95200 86.0 min - - - - 2.5-4.0 8.5-9.5 - - 1.0 CB953 BC-33-11 C95300 86.0 min - - - - 0.8-1.5 9.0-11.0 - - 1.0 *See footnotes at end of table NUMBER: MPAPS C-5 TITLE: Bearing and

36、Bushing Alloys REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. OCTOBER 2015 Page 5 of 17 TABLE I - CHEMICAL COMPOSI

37、TION (contd) POWDERED METAL ALLOYS * Designation TYPE OF BEARING Composition, % max (except where shown otherwise) MPAPS C-5 (9) ALLOY OBSOLETE CEMS C-5 APPROX SAE (J471) Antimony Iron Lead Tin Copper Carbon Other F-0005-K28 FP-61-01 851 porous sintered iron oil-impregnated - balance - - - 0.25-0.6

38、2.0 FC-1000-K40 FP-62-12 862 porous sintered iron copper, oil-impregnated - balance - - 7.0-11.0 0.3 2.0 FC-2000-K40 - 863 - balance - - 18.0-22.0 0.3 2.0 FC-0208-K40 - 864 porous sintered copper-steel, oil-impregnated - balance - - 1-3 0.6-1.0 2.0 CT-1000-K26 - - Porous sintered bronze, oil-impregn

39、ated - 1.0 max - 9.5-10.5 balance 1.0 max FCTG-3604-K22 FP-62-38 - porous sintered copper-steel, oil-impregnated, w/graphite - balance - 3.5-4.5 34.0-38.0 0.5-1.3 2.0 CTG-1001-K23 BP-22-09 841 J471b porous sintered bronze, w/graphite, oil-impregnated - - - 9.5-10.5 85.7-90.0 0.5-1.8 2.0 * Footnotes

40、for Table I: (1) Cast bimetal on steel, bronze or brass back. (2) Maximum of 0.60% lead is permissible, providing a lead-tin solder has been used for bonding the bearing alloy to the backing material. (3) These materials are available as cast or sintered bearings with identical chemistry. They are u

41、sed interchangeably unless the suffix ”C” (cast) or ”S” (sintered) is added to the alloy designation. For example: BL-26-10C, CL-4S. (4) Lining will have a Rockwell hardness of 68 HRE minimum, unless otherwise specified. (5) Not to be used for new applications. (6) These materials are supplied with

42、overplate added to the bimetal material to make trimetal bearings. Overplate designation and thickness must be included on drawing. (7) Tin content may be raised to 1.25% maximum upon agreement between purchaser and supplier. (8) Obsolete material. Supplier will contact appropriate engineering depar

43、tment when drawing specifies this material. (9) Current Navistar spec designation reflects current MPIF STD 35 in which suffix denotes radial crush strength. Previously listed with letter suffix indicated density as: F-0005-N, FC-1000-P, FC-2000-P, FC-0208-P; FCT-3804-R is changed to FCTG-3604-K22 a

44、nd CT-0010-R is changed to CTG-1001-K23. NUMBER: MPAPS C-5 TITLE: Bearing and Bushing Alloys REVISION: 1510 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liabilit

45、y. 2015 by Navistar, Inc. OCTOBER 2015 Page 6 of 17 4.3 Mechanical And Physical Property Requirements 4.3.1 Special Requirements For WB 411 and 544 The following Rockwell hardness requirements must be met for the applications listed below: 4.3.1.1 WB 411: Split Bushings - 60 to 70 HRB 4.3.1.2 WB 544

46、: General Bearing Applications- 60 to 70 HRB 4.3.1.3 WB 544: Piston Pin Bushings - 75 HRB min 4.3.1.4 When required, specific hardness values may be specified on the drawing. Materials Engineering and the supplier should be consulted before specifying hardness values on the drawing. 4.3.2 P/M Materi

47、als Unless otherwise designated on the drawing, P/M bearing material properties will meet the minimum values specified in MPIF Standard 35. These values include strength constant, porosity or oil content, and density. 4.3.3 Radial Crushing Force The theoretical radial crushing force of a bearing is

48、a function of the “K” strength constant and its dimensions. Radial crushing force will be calculated as indicated by the equation below. (NOTE: This equation is not valid when the wall thickness is greater than 30% of outside diameter.) P=KLT2D-T where: P = Radial Crushing Force, in Pounds Force L = Bearing Length, in Inches D = Outside Diameter of Bearing, in Inches T = Wall Thickness of Bearing, in Inches K = Strength Constant, Pounds Force per Square Inch (from MPIF Standard) 4.3.3.1 The actual radial crushing force wil