NAVISTAR MPAPS D-28-2014 Plastic Parts and Resins.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 1 of 20 NAVISTAR, INC. Material, Parts, and Process Specificati

2、ons (MPAPS) NUMBER: MPAPS D-28 Former Designation: CEMS D-28 TITLE: Plastic Parts and Resins CURRENT REV No.: 1402 DATE: February 2014 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: CEMS D-28 - December 2006 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FO

3、R CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicabi

4、lity of regulatory limits prior to use. Change Notice: Added RA for Izod impact, corrected technical information in Section 12, editorial changes. 1.0 SCOPE This specification provides a system for describing and specifying the significant requirements of a plastic part. The system includes the spec

5、ification of both basic resin properties and specific performance requirements of the finished molded part. 2.0 INTRODUCTION This specification is not applicable to fiberglass reinforced thermosetting polyesters such as SMC. Fiberglass reinforced polyester parts are covered in CEMS D-22. The specifi

6、cation is based upon the principle that requirements for plastic parts are best described in terms of the performance characteristics desired in the finished molded part. However, it is recognized that specification of some basic resin properties is often required and/or is helpful as guidance in se

7、lecting a material that will be capable of meeting the part performance requirements. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 2.2 Specifying on Draw

8、ings While this line call-out system provides the means for close characterization and specification of each property and combination of properties in a broad range of plastic parts, it is subject to possible misapplications since property combinations impossible to achieve with currently available

9、commercial materials and processing techniques can be coded. Materials Engineering should be consulted before specifying line call-outs on engineering drawings and blueprints. 3.0 CONTENTS PAGE INTRODUCTION 1 REFERENCE DOCUMENTS 2 GENERAL REQUIREMENTS 2 PART MARKING REQUIREMENTS 18 QUALITY 18 SOURCE

10、 APPROVAL AND QUALITY CONTROL 19 DESIGNATION ON DRAWINGS 19 PACKING AND SHIPPING 19 NUMBER: MPAPS D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers

11、are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 2 of 20 4.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Q

12、uality System Standard ISO 9001 or TS-16949 ASTM D 256 ASTM D 790 ASTM D 2584 NAVISTAR Manufacturing Standard MS-D-13 ASTM D 570 ASTM D 792 ASTM D 3012 NAVISTAR Design Standard A-16 ASTM D 573 ASTM D1203 ASTM D 3418 CFR Title 29, Part 1910 ASTM D 638 ASTM D 1238 ASTM D 3835 NAVISTAR CEMS DT-4 ASTM D

13、 648 ASTM D 1505 ASTM G 53 NAVISTAR CEMS G-5 ASTM D 695 ASTM D 1525 ASTM G 2565 Federal Motor Vehicle Safety Std. 302 ASTM D 785 ASTM D 2240 SAE J 369 NAVISTAR MPAPS B-50 ASTM D 789 ASTM D 2445 SAE J 1344 NAVISTAR MPAPS GT-31 SAE J1960 SAE J1885 SAE J2412 SAE J2527 SAE J2413 ASTM G155 5.0 CLASSIFICA

14、TION OR GRADE DESIGNATION Plastic parts are classified by material type and properties. 6.0 GENERAL REQUIREMENTS 6.1 General Resin Characteristics The general type of plastic resin used to manufacture the part will be identified by an alphabetical symbol in the line call-out. The symbol used for bas

15、e resins will be as defined in Table 1. Symbols used for polymer blends (alloys) will be as defined in Table 2. 6.1.1 POM in the above example is a standard symbol for the polyoxymethylene family of plastics with common trade names such as ACETAL, Celcon, and Delrin. 6.1.2 ABS+PC in the above exampl

16、e is a standard symbol for the acrylonitrile / butadiene / styrene + polycarbonate family of plastic alloys with common trade names such as Bayblend, Cycoloy EHA, Proloy, and Pulse. 6.2 General Part Requirements Parts will be uniform in density, color, texture, finish, electrical, and mechanical pro

17、perties; and free of porosity, warpage, checks or cracks, chipped edges, blisters, and uneven surfaces. Unless more specifically defined on engineering drawings, appearance and finish of parts will conform to good commercial practice (free of gates, flash, ridges, roughness, and tool marks; and of m

18、old lubricants and other contamination). 6.3 Additional Part/Resin Characteristics/Properties (Requirements) General characteristics of resins and parts are described by alpha-suffix symbols as shown in Table 3. Characteristics shown in Table 3, which are applicable to both resin and molded part des

19、ignations, are indicated with an asterisk (*). More specific properties of resins and/or parts are described by an expanded line call-out specification consisting of alpha-numeric suffix symbols as described in Table 4. 6.3.1 Example 1 ASA, A3A46A64DF1060K40M16R2200S75YB2400AC1AE6, MPAPS D-28 6.3.1.

20、1 Resin Material Specification Requirements (see Tables 1, 2, 3 and 4) NUMBER: MPAPS D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required

21、to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 3 of 20 ASA = Acrylonitrile / Styrene / Acrylate Resin A3 = Copolymer resin to be used. A46 = U.V. Stabilizer to be added. A64 = Injection molding process grade. DF1060 = Specific Gravity, 1.060 0.05 K40 = Tensile Strength (Ul

22、timate) to equal 40 MPa at a minimum. M16 = Flexural Modulus to equal 1600 MPa at a minimum. R2200 = Impact resistance of resin to withstand 200 in-lbs of force at -30C. S75 = 75C minimum deflection temperature at 1820 kPa. YB2400 = Accelerated Weather Resistance per Xenon-arc type light (exterior)

23、for 2400 kJ. AC1 = Integrally colored part; color to be specified on part drawing. AE6 = Surface finish: comparable to SPE/SPI #6 finish. 6.3.2 Example 2 ABS+PC, C20DD1060R140AA95ABAC3, MPAPS D-28 6.3.2.1 Resin Requirements (see Tables 1, 2, 3 and 4) ABS+PC = Acrylonitrile/butadiene/styrene plus Pol

24、ycarbonate Resin Blend C20 = 20% Regrind Maximum DD1060 = Specific Gravity, 1.060 0.02 R140 = Gardner Impact Resistance 23C, 40 Joules AA95 = Dimensional Stability, 4 Hours 95 C AB = Source is restricted to vendors approved by Engineering. AC3 = Integrally colored and painted part; specified color a

25、nd paint grade to be called out on the part drawing. NUMBER: MPAPS D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all pate

26、nt liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 4 of 20 TABLE 1 STANDARD SYMBOLS FOR DESIGNATING PLASTIC MATERIALS Plastic “ Family” Name Standard Symbol Example of Common Names and/or Trade Names Acrylonitrile/butadiene AB Acrylonitrile/butadiene/acrylate ABA Acrylonitrile/butadiene/styrene

27、 ABS ABS, Absafil, Cycolac, Cadon Lustran, Novodur, Terluran Acrylonitrile/ethylene/styrene AES Rovel Acrylonitrile/methyl methacrylate AMMA Acrylonitrile/styrene/acrylate ASA Luran, Centrex Carboxymethyl cellulose CMC Casein CS Cellulose acetate CA Ampol, Cellidor, Ethocel, Tenite Cellulose acetate

28、 butyrate CAB Ethocel, Tenite, Uvex Cellulose acetate propionate CAP Cellidor, Ethocel, Tenite Cellulose nitrate CN Nitrocellulose Cellulose propionate CP Cellidor, Ethocel, Tenite Chlorinated polyethlene CPE Penton, Thermo, Tyrin Chlorinated poly (vinyl chloride) CPVC Cresol-formaldehyde CF Ethyl c

29、ellulose EC Ethocel Epoxide; epoxy EP Araldrite, Corvel, Epon, Epotuf Ethylene/ethyl acrylate EEA Ethylene/methacrylic acid EMA IONOMER, Formion, Surlyn Ethylene/tetrafluoroethylene ETFE Ethylene/vinyl acetate EVAC (EVA) Elvax, Microthane Furan formaldehyde FF Melamine-formaldehyde MF Cymel, Diaron,

30、 Isomin, Melmac Perfluro (ethylene propylene); Tetrafluorethylene/hexafluro propylene FEP Fluorocomp, Teflon Polyamide PA NYLON, Capron, Celanese, Durethan, Rilsan, Ultrmid, Vydyne, Wellamid, Zytel Polyamide-mide PAI Torlon Polyarylamid (polyaramide) PARA ARAMID, Mindel, Vespel Polyarylether PAE Pol

31、yarylsulfone PASU Astrel Polybutene-1 PB Duraflex Polycarbonate plastics PC Calibre, Lexan, Merlon, Macrolon Polychlorotrifluoroethylene PCTFE Aclar, Halon, Kel-F NUMBER: MPAPS D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc.

32、or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 5 of 20 Poly (diallyl phthalate) DAP Dapon, Durez, Poly-Dap Phenol-formaldehyde PF PHENOLIC, Durez, Plenco Pheno-furfural PFF Polyeste

33、r, thermosplastic; Polyarlate (polyaryl terephthalate) PAT Ardel, Arylon, Durel, Econol Copolyester (polyaryl terephthalate) - Liquid Crystal Polymer ARPVectra, Xydar Polybutylene terephthalate PBT Celanex, Petlon, Petra, Pocan B. Rynite, Ultradur, Valox, Wellite Polyether block amide PEBA Dynyl, Es

34、tamid(ester), Pebax Polyethylene terephthalate PET Hostadur, Impet, Petlon, Petra, Rynite, Ultradur, Valox, Wellpet Polyester, thermoset (unsaturated) UP BMC, SMC, XMC, Derakene, Premi-Glas Selectron, Vibrin-Mat Polyethermide PEI Ultom Polyetherketone PEK Victrex PEK Polyether-etherketone PEEK Kadel

35、, Victrex PEEK Polyethersulfone PESU Ultrason, Victrex Polyethylene PE Alathon, Escorene, Dylan, Fortiflex Hi-Fax, Hostalen, Marlex, Lupolen, Paxon, Poyfort, Solair, ultrex Polyethylene oxide PEOX (PEO) Hostalen Polyimide PI Envex, Gemon, Kamax, Kinel, Pyralin, Skybond, Vespel Polyimidsulfone PISU P

36、ISO Polyisobutylene PIB Oppanol B Polymethyl methacrylate PMMA ACRYLIC, Acrylite, Diakon, Oroglas Plexiglas, Vedril Poly (4-methylpentene-1) PMP TPX Poly (P-oxybenzoate) POB Ekkcel Polyoxymethylene; polyformaldehyde POM ACETAL, Celcon, Delrin, Hostaform, Ultraform Polyphenylene ether plastics PPE (P

37、OP) Noryl, Prevex (See Blends Table 2) Polypropylene PP Azdel, Daplen, Escorene, Hostalen, Marlex, Moplen, Novolen, Oleflo, Polyfort, Profac, Tenite Polypropylene oxide PPOX Polyphenylene sulfide PPS Fortron, Ryton Polyphenylene sulfone PPSU Udel, Mindel, Radel, Ultrason Polystyrene PS Dylen, Durato

38、n, Lustrex, Polystyrol, Styron, Tuf-Flex, Styron, Polystyrol SB Polytetrafluoroethylene PTFE Fluon, Halon, Hostaflon, Teflon, Tetran , , see page 7 for footnotes. NUMBER: MPAPS D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc.

39、or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 6 of 20 TABLE 1 (Continued) STANDARD SYMBOLS FOR DESIGNATING PLASTIC MATERIALS Plastic “ Family” Name Standard Symbol Example of Commo

40、n Names and/or Trade Names Polyurethane, thermosplastic Polyurethane, thermoset (unsaturated) PUR See Thermoplastic Elastomers Adiprane, Bayflex, Casthetane, Cyanaprene, Desmopan, Sectrim Polyvinyl acetate PVAC Gelva, Vinylite Polyvinyl alcohol PVAL Evanol, Gelvatol Polyvinyl butyral PVB Butvar, Vin

41、ylite Polyvinyl chloride acetate PVCA Polyvinyl chloride PVC Apex, Geon, Gracon, Pliovic, Polyvin, Unichem, Trosiplast, Vinoflex, Vinylite Polyvinyl chloride acetate PVCA Polyvinyl fluoride PVF Tedlar Polyvinyl formal PVFM Formvar Polyvinylidene chloride PVDC Saran Polyvinylidene fluoride PVDF Kynar

42、 Polyvinylcarbazole PVK Luvican Polyvinylpyrrolidone PVP Silicone SI Styrene/acrylonitrile SAN Forsacryl, Lustran, Luran, Tyril Styrene/butadiene SB Andrez, Elexar, K-Resins, Pliolite, Polystyrol, Styrolux Styrene/maleic anhydride plastics SMA Cadon, Dylark (see BLENDS-Table 2) Styrene/methylstyrene

43、 SMS Thermoplastic elastomer TPE Polyether block amide PEBA Pebax, Dynyl Polyolefinic TPO Ferroflex, Moplen, Polytrope, Renflex, Santoprene, Telcar, Vistaflex Ether ester block copolymer TEEE (EEBC) Hytre L, Lomod, Riteflex BP Polyurethane TPU (TPUR) Bayflex, Cytor, Estane, Orthane, Pellathane, Poly

44、pur, Texin Polyurethane, Rigid RTPU Isoplast Styrene block copolymer TES (SEBS) Elexar, Kraton Ultra high molecular weight polyethylene UHMWPE Urea-formaldehyde UF Plaskon, Skanopal Vinyl chloride/ethylene VCE Vinyl chloride/ethylene/methyl acrylate VCEMA , , see page 7 for footnotes. NUMBER: MPAPS

45、D-28 TITLE: PLASTIC PARTS AND RESINS REVISION: 1402 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2014 by Navistar, Inc. FEBRUARY 2014 Page 7 of 20 TAB

46、LE 1 (Continued) STANDARD SYMBOLS FOR DESIGNATING PLASTIC MATERIALS Plastic “ Family” Name Standard Symbol Example of Common Names and/or Trade Names Vinyl chloride/methyl acrylate VCMA Vinyl chloride/vinyl acetate VCVAC vinylite Vinyl chloride/vinylidene chloride VCVDC Geon Symbols in brackets are

47、obsolete designations and should not be used. The common names and trade names listed for each plastic “family” name are intended as a guide to aid the user in selecting the correct standard symbol for the material under consideration. It is not intended or implied that the listing is a material app

48、roval for any given specification or application nor is the listing complete for any one plastic “family” name since additional materials may be available which are not marketed under a trade name. TABLE 2 STANDARD SYMBOLS FOR DESIGNATING PLASTIC MATERIAL BLENDS Commercial Blends Standard Symbol Exa

49、mple of Common Names and/or Trade Names Acrylonitrile/butadiene/styrene + polyamide ABS+PA Elemid, Triax 1000 Acrylonitrile/butadiene/styrene + polycarbonate ABS+PC Bayblend, Cycoloy EHA, Proloy, Pulse Acrylonitrile/butadiene/styrene + polyphenylene sulfone ABS+PPSU Mindel A Acrylonitrile/butadiene/styrene + pol