NAVISTAR MPAPS D-7113-2016 Woven or Knit Fabric Interior Trim - Parts 1 & 2.pdf

1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 1 of 12 NAVISTAR, INC. Material, Parts, and Process Specificati

2、ons (MPAPS) NUMBER: MPAPS D-7113 Former Designation: TMS-7113 TITLE: Woven or Knit Fabric, Interior Trim - Parts 1 then, full allowance shall be made. No roll shall contain more than three (3) pieces; no piece shall be less than 6.4 m (7 yd) in length. A splice or cut shall be considered an imperfec

3、tion. All pieces in a spliced roll shall be an exact match for color shade. NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppl

4、iers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 3 of 12 Part 1 4.7 Abrasion: ASTM D 3884 Test using Rotary Platform Double Head Method After 5,000 cycles under 250 gram load using CS-17 abrasive wheels, there shall be no appreciable color change of the abra

5、ded surface and no visible yarn rupture shall be evident. Types G, H, and shall be tested to 500 cycles. 4.8 Colorfastness to Rubbing: AATCC Test Method 8 Crocking test, performed wet and dry, shall show no appreciable staining of the contact fabric and have a minimum AATCC rating of four (4) dry an

6、d three (3) wet when compared with the AATCC Color Transference Evaluation Chart. 4.9 Bleeding and Perspiration: AATCC Test Method 15 The contact fabric shall remain virtually unstained and test sample shall show no apparent change in color. 4.10 Water Spotting: AATCC Test Method 104 Upon drying, th

7、e fabric shall show no evidence of spotting. 4.11 Accelerated Weathering: MPAPS GT-31, Zone B and Zone C All materials shall qualify to one of the following tests: 4.11.1 Xenon Arc: 4.11.1.1 Method A: Zone B - Interior parts, which are exposed to direct sunlight, under glass, shall be tested for a m

8、inimum of 640 kj for materials. Zone C - Materials that receive indirect light such as the back panel, overhead console, headliner or sleeper components shall be tested for a minimum of 225 kj. 4.11.1.2 Method F: Interior parts which are exposed to sunlight, under glass, shall be tested for a minimu

9、m of 1000 kj. 4.11.2 Required (Either Method): There shall not be any sign of color alteration greater than E of 3, plasticizer migration, decreased pliability or tackiness after exposure. 4.12 Flammability Resistance: Material, parts, and/or composites parts supplied to this specification shall con

10、form to and be certified by the supplier to meet the requirements of the Federal Motor Vehicle Safety Standard No. 302 - Flammability of Interior Materials, and all requirements of MPAPS P-9544. A Report conforming to the requirements of MPAPS P-9543 will be provided. 5.0 QUALITY (All Fabrics) Mater

11、ial shall be free from objectionable odor, have flexibility necessary for good tailoring, and shall be uniform as to quality, weave, color and finish during the entire period in which the fabric is purchased to this specification. 5.1 Identification (All Fabrics) Back of material shall bear manufact

12、urers initials or trademark, with the month and year of fabrication, equally spaced a minimum of five times across the width and linear spacing of not more than 30 cm (12 in). . NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be

13、sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 4 of 12 Part 1 6.0 QUALIFICATION Engineering qualification of sources is required in advance of production

14、shipments. Production samples shall be at least 9.1 m (10 yd) of full width material and shall be submitted for engineering tests. Samples shall be accompanied by test data certifying that all requirements of the specification have been met. Suppliers shall submit samples for approval of finish, lus

15、ter, color and appearance to the Navistar Industrial Design Group. Upon approval, styling master samples denoting the minimum level of acceptable appearance quality shall be developed and retained by the supplier and the quality department of each using NAVISTAR facility. 6.1 Quality Control Plan A

16、Quality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for manageme

17、nt by statistical process control.* * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR

18、 are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with

19、an accredited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No

20、 changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier

21、Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. NUMBER: MPAP

22、S D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Pa

23、ge 5 of 12 7.3 Process Control The supplier shall either, perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of prov

24、iding all required properties. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Supplier Packing and Shipping

25、 Standard D-13. Parts shall be packaged so as to avoid any damage in shipment detrimental to the appearance of the part. 9.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Nylon Fabric per MPAPS D-7113, Type B; Color* Sierra Tan * Color designated where applicable 10.0 TECHNICAL INFORMA

26、TION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit

27、 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from C

28、orporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 6 of 12 Part 2 1.0 TEST METHODS The following test methods are used to define individual characteristics of each material. Unless otherwise indicated, values listed in Part 2

29、 are minimum requirements. Tensile Strength: ASTM D 751, Grab Method Tear Strength: ASTM D 751, Tongue Method or ASTM D 751, Trapezoid Method Seam Strength: ASTM D 1683 (all test specimens must meet or exceed the minimum required strength) Thickness: SAE J882 Finished Weight: SAE J860 INDIVIDUAL MAT

30、ERIAL REQUIREMENTS Types A and B Type A - replaced by Type C Type B - replaced by Type D INDIVIDUAL MATERIAL REQUIREMENTS Types C, D, E, F, J, and K These materials are no longer used in production. Some parts and service demand may still exist. Contact Navistar Materials Engineering, for further in

31、formation. TYPE DESCRIPTION APPROVED SOURCE AND STYLE C “Eagle“, Coated LaFrance Ind. Heather, 7703 Backcoated D “Eagle“, Uncoated LaFrance Ind. Heather, 7703 E “Premium“, Armor Weave with Badishe Fill Yarn Chatham Manufacturing Armor Weave with Badishe Fill Yarn F “Eagle“, Topic Finish, Uncoated La

32、France Ind. Heather, 7703 Topic Finish J “Premium“, Armor Weave (Formerly TMS-7052J) Chatham Manufacturing Armor Weave K “Hornwood“, Fabric (Formerly TMS-7052K) Hornwood, Inc. Style 6166 NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and ma

33、y not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 7 of 12 Part 2 INDIVIDUAL MATERIAL REQUIREMENTS Types G and H 1.0 These materials are used in Medi

34、um Duty Trim and seating applications. 1.1 Type G - “Cordura“, Uncoated This is an uncoated, non-fire-retardant, woven nylon fabric approved by NAVISTAR for use in a composite, 100% bonded or molded constructions. The fabricator is responsible for certifying the finished assembly to FMVSS 302. 1.2 T

35、ype H - “Cordura“, Coated This is a coated, fire-retardant, woven nylon fabric approved by INTERNATIONAL for cut and sew applications with dielectric bonding or constructions with less than 100% bonding to substrate. Yarn G H Warp-Material Nylon Nylon - Picks, ends/cm (ends/in) 5% 12.5 (32) 12.5 (32

36、) - Denier 1000 1000 Fill - Material Nylon Nylon - Picks, ends/cm (ends/in) 12.2 (31) 12.2 (31) - Denier 1000 1000 Finished Weight, kg/m (oz/yd ) min Uncoated .31 (9.1) .31 (9.1) Backcoated N/A .39 (11.6) Back Coating Material N/A Acrylic Weight g/m (oz/yd) * Property and Performance Requirements Te

37、nsile Strength: Warp - N (lb) 1326 (300) 1326 (300) Fill - N (lb) 1326 (300) 1326 (300) Tear Strength: Tongue Warp - N (lb) 178 (40) 222 (50) Fill - N (lb) 222 (50) 267 (60) % Stretch: Warp - minimum Fill minimum * * % Set: Warp - max Fill max * * NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, In

38、terior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 8 of 12 Part 2 TYPES G and H (continu

39、ed) FABRIC G H Seam Strength Warp - N (lb) Fill max * * Yarn Slippage Warp - N (lb) Fill - N (lb) * * Approved Source: Rossville Mills Rossville Mills Mfg Style No: Apache 7573 Apache 6574 * These tests are applicable, but specification limits have not been established. INDIVIDUAL MATERIAL REQUIREME

40、NTS Types L, M and P 2.0 These materials are used in heavy duty trim and seating applications. The use of coatings and finishes is at the discretion of the fabricator. The fabricator is responsible to ensure that the finished product meets all requirements. 2.1 Types L and P - Woven Trim and Seating

41、 are woven fabrics used in “Vocational“ and “Premium“ trim levels. The material may be back coated or backed with foam. Bonded composites must meet requirements of MPAPS D-7028. 2.2 Type M - Knit Velour, Trim and Seating is a knit velour used in “Premium“ and “Eagle“ trim levels. TYPE L M P Latex co

42、ated or Laminated YARN Warp-Wale Material Nylon Polyester Polyester Picks, ends/cm (ends/in) 5% 4.3 (11) 14 (36) 25 (64) Denier 400 * 450 Weight, m/kg (yd/lb) 5% 2752 (1365) * 18393 (9119) Fill or Course Material Nylon Polyester Polyester Picks, ends/cm (ends/in) 5.3 (13.5) 24 (62) 16 (42) Denier 40

43、0 * 450 Weight, m/kg (yd/lb) 2752 (1365) * 18393 (9119) NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to

44、 assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 9 of 12 TYPE L M P Finished Weight, kg/m (oz/yd ) min Coated .36 (10.75) N/A .30 (8.7) Uncoated .27 (8.00) .373 (11) .28 (8.3) Back Coating Material Acrylic Paranol F10114 N/A Acrylic Weight g/m (oz/yd) 85-102 (2.5-3.0) 10.2-17 (

45、.3-.5) Foam Bonding Material TBD TBD Polyether Foam Tensile Strength: Warp - N (lb) min 530 (120) 730(164) 1054 (235) Fill - N (lb) min 580 (130) 885(199) 747 (168) Tear Strength: Method Tongue Tongue Tongue Warp - N (lb) min 62 (14) 32 (7.3) 124 (28) Fill - N (lb) min 71 (16) 32 (7.3) 128 (29) % St

46、retch: Warp - minimum 1.5 21.5 10 Fill - minimum 1.5 12.5 14 % Set: Warp - max 1.0 2.1 0 Fill - max 1.0 1.4 0 Seam Strength Warp - N (lb) 45 (10.1) * 315 (71) Fill - max 45 (10.1) * 720 (161) Yarn Slippage Warp - N (lb) 30 (6.7) * 435 (97) Fill - N (lb) 30(6.7) * 306 (68) Approved Source: LaFrance C

47、ollins & Aikman Guilford Mills & CMI Approved Construction or Style: 7726 Trail Cloth/Carly NUMBER: MPAPS D-7113 TITLE: Woven Or Knit Fabric, Interior Trim REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 10 of 12 *These tests are applicable, but specification