NAVISTAR MPAPS G-9008-2016 Painting Plastic - Interior And Exterior.pdf

1、 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 1 of 7 NAVISTAR, INC. Material, Parts, and Process Specifications

2、(MPAPS) NUMBER: MPAPS- G-9008 Former Designation: TMS-9008 TITLE: Painting Plastic - Interior And Exterior CURRENT REV No.: 1606 DATE: June 2016 WRITTEN/EDITED BY: L. Xu APPROVED BY: R. Goluch SUPERSEDES: Rev. 1004 April 2010 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This

3、 specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limi

4、ts prior to use. 1.0 APPLICATION This specification applies to plastic materials used in NAVISTAR trucks with painted surfaces. The specification covers painted (topcoated) parts both primed and unprimed. All topcoated parts shall meet the MPAPS G-5 requirements as appropriate for the specified pain

5、t grade. Typical parts are pillar covers, trim panels, instrument cover pads, instrument panels, fenders, roofs, hoods and grilles. The specification also covers the second surface painting used on decorative parts (MPAPS G-7085). 2.0 SCOPE This specification covers the qualification and processing,

6、 quality, quality control and source approval, and packaging requirements of painted plastic parts. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFE

7、RENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following specifications, standards, and regulations are referenced herein. Quality System Standard ISO 9001 or TS-16949 MPAPS GT-Paint ASTM D3359 CFR Title 29, Part 1910 ASTM D523 ASTM D 79 NAV

8、ISTAR Manufacturing Std. MS-D-13 MPAPS GT-31 ASTM D 638 NAVISTAR Eng. Design Std A-16 MPAPS B-50 ASTM G 154 MPAPS G-5 MPAPS G-7085 SAE J400 MPAPS DT-4 4.0 REQUIREMENTS This specification is not intended to limit or to specify the exact processes and/or materials to be used in providing plastic parts

9、 that are topcoated or primed, ready for topcoating. The control of the primer quality and its application are the responsibility of the plastic supplier. All topcoated plastic parts shall be compatible with all subsequent NAVISTAR paint finishing operations. NUMBER: MPAPS G-9008 TITLE: Painting Pla

10、stic - Interior And Exterior REVISION: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 2 of 7 4.1 Qualificatio

11、n Of Paint/Primers 4.1.1 Material/Process Approvals The primers used by the supplier must be approved by Materials Engineering to meet the dry film requirements of MPAPS G-5 and/or MPAPS G-9009, prior to their first use in production. In addition, parts primed with the materials and applications pro

12、cesses/methods to be used by the supplier shall be approved by Materials Engineering and, after approval, no deviation in materials and/or manufacturing processes are permitted without approval by Materials Engineering. 4.2 Qualification Of Paint 4.2.1 Material The initial qualification tests of pai

13、nt shall be performed on parts molded from the same material and by the same molding process in which the finished parts are specified. These panels shall be coated with the paint to be tested using the procedure listed below. In cases where a primer is specified in addition to the topcoat, the pane

14、ls shall contain both coatings applied by the intended production process. These panels shall be submitted to Materials Engineering for approval with the vendors test results. Final qualification shall be performed on the finished part prior to production release. 4.2.2 Sample Preparation 4.2.2.1 A

15、minimum two (2) parts shall be submitted for qualification for each test. 4.2.2.2 Prior to painting, the samples shall be cleaned with solvents or cleaners as necessary. This operation shall simulate production procedure. 4.2.2.3 The paint/primer shall be applied to a minimum dry film thickness to p

16、rovide black/grey hiding (Morass chart) per the manufacturers recommended process. 4.2.2.4 The painted samples shall be cured by means which simulate production procedures. Baking cycles shall not be detrimental to the base plastic. 4.3 Testing Finish painted parts, primed or unprimed, when topcoate

17、d with approved materials will meet the applicable requirements listed in the Table below. Test Test Method Requirements Adhesion ASTM D3359, Method B 95% Min. Accelerated Adhesion* GT-Paint, Method 5C 95% Min. Initial Gloss ASTM D523 Topcoat* see Section 4.5 Intercoat Adhesion GT-Paint, Method 5B 9

18、5% Min. Color Topcoat Visual comparison Shall Match Color Standard in the Styling Department Mar Resistance GT-Paint, Method 12 No Nail Marks Visible To The Unaided Eye Gravelometer * SAE J400 2A as per GT-Paint, Method 7A NUMBER: MPAPS G-9008 TITLE: Painting Plastic - Interior And Exterior REVISION

19、: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 3 of 7 Humidity GT-Paint, Method 7E (Interior 100 Hours, Ext

20、erior 500 Hours) No Blistering At Conclusion Of Specified Time Accelerated Weathering (Applies to Topcoated Parts Only) GT-31 QUV Cyclic Ultraviolet Weathering Tester Exterior exposure: Xenon Arc per Method B Method C or D or Interior exposure: Xenon Arc per Method A Method E or F No Deterioration O

21、r Color Change greater than a E of 3. Conductivity (Applies to primed parts only.) GT-Paint, Method 18 110 * Exterior Parts Only Unless Otherwise Specified 4.4 Processing Finished painted production parts shall be produced by the same methods used on the qualification samples. Changes in processing

22、must be approved by Materials Engineering. 4.5 Gloss Requirement Minimum gloss requirements are indicated by suffix letters to the color number in the appearance designation. No suffix will be used when full gloss is required (83 minimum) or when specifying primers and casting sealers. Suffix letter

23、s and their respective gloss levels are as follows: Suffix 60 Gloss Suffix 60 Gloss Suffix 60 Gloss Suffix 60 Gloss Suffix 60 Gloss A 85 5 D 55 5 G 25 5 K 15 - 20 N 2 - 5 B 75 5 E 45 5 H 15 5 L 10 - 15 C 65 5 F 35 5 J 10 5 M 5 - 10 5.0 QUALITY Painted parts shall be adherent and uniform in color and

24、 texture, with no thin spots, runs, wrinkles, porosity, pits, blisters or nodules. 5.1 Porosity In instances where porosity is not detectable until after the primed substrate has been painted, isolated cases of porosity as defined in Table 1 shall not be cause for rejection. Porosity that is chronic

25、 and requires significant amounts of rework shall be cause for rejection and it is the responsibility of the supplier to correct this condition. The supplier has the responsibility to provide quality primed parts which will not cause delayed defects after finishing in the using plant. This condition

26、 will require close cooperation with the paint facility and with Materials Engineering. 5.2 Appearance Requirements Specific appearance requirements are given in Table 1. Appearance requirements are specified for the following zones or locations on the vehicle: NUMBER: MPAPS G-9008 TITLE: Painting P

27、lastic - Interior And Exterior REVISION: 1606 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 4 of 7 5.2.1 Zone I P

28、rimary: exterior, glamour surfaces such as hoods and fender exteriors, including visible edges, grilles, cab fronts, sides, doors, corners, and lower aerodynamic fairings. 5.2.2 Zone II Secondary: exterior, glamour surfaces such as cab tops, cab backs (between corner radii), and upper aerodynamic fa

29、irings. Also, primary interior, low gloss painted surfaces, such as engine covers and instrument panels. 5.2.3 Zone III Recessed exterior or interior surfaces, such as door openings, door ends, and painted grab handles. 5.2.4 Zone IV Hidden areas, such as those covered in assembly and backsides, if

30、primed. 5.2.5 Inspection Conditions Parts shall be inspected for appearance requirements at a distance of two feet under a light intensity of 100 foot-candles minimum at the part surface. 6.0 QUALIFICATION 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001

31、Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish co

32、pies of registration certificates to the NAVISTAR Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser. No changes in formulation or processing

33、 practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test da

34、ta indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and

35、report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallu

36、rgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirement

37、s. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must NUMBER: MPAPS G-9008 TITLE: Painting Plastic - Interior And Exterior REVISION: 1606 This document is re

38、stricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 5 of 7 maintain their certification with an accredited registrar and must furnish copi

39、es of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practic

40、es are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test d

41、ata indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 7.3 Process Control The supplier shall either perform and

42、 report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality cont

43、rol manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping, packing and identification shall be in accordance with Manufacturing Standard MS-D-13. Parts shall be packed so as to protect the surface finish in trans

44、it. 9.0 DESIGNATION ON DRAWINGS Example: Topcoat per MPAPS G-9008 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dep

45、t. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: MPAPS G-9008 TITLE: Painting Plastic - Interior And Exterior REVISION: 1606 This documen

46、t is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. JUNE 2016 Page 6 of 7 TABLE 1 - APPEARANCE REQUIREMENTS REQUIREMENT ZONE I II III IV Gloss 60

47、90 min as specified 40-80 30-80 Orange Peel , min Wavescan: Test per GT-Paint, Method 29* or, ACT Comparison Test * 4.5 7 4.5 7 3.5 6 - Craters greater than 1mm dia. Max. no. per sq. foot 1 2 2 3 2 max. per Unit Dirt particles*, max. no. per square foot 3 1.5mm max. 4 1.5 mm max. 6 1.5 mm max. unlim

48、ited 10 max. per Unit Fine craters less than 1 mm dia., max. no. per sq. foot 3 3 3 unlimited 2 max per Unit Solvent Pop None None None Acceptable Overspray Discernible by Touch None None None Acceptable Sags and Runs, max. no. per square foot None None None Unlimited Scratches Discernible by Touch None None None Acceptable if Substrate not exposed. * Dirt particles may be removed using 320-400 grit sand paper. * Orange Peel (two test methods are provided) (1) test as per MPAPS GT-Paint, Method 29 or (2) t