NAVISTAR TMS 6046-2009 Elastomeric Coatings.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 1 of 7 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TM

2、S-6046 TITLE: Elastomeric Coatings CURRENT REV. No. : 0906 DATE: June 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: N/A PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment,

3、and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: NEW Reference: File 30-13A

4、Keywords: Elastomer, coating, urethane, urea 1.0 APPLICATION This specification applies to elastomeric coatings, generally polyurea, urethane and hybrids of those polymers. This specification may be applied to chemicals purchased to coat parts or parts coated by a supplier. 2.0 SCOPE This specificat

5、ion covers the qualification and processing, quality, quality control and source approval, and packaging requirements of chemicals and finished parts. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the req

6、uirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following specifications, standards, and regulations are referenced herein. Quality System Standard ISO 9001 or TS-16949 CEMS GT-5A CEMS DT-12 C

7、FR Title 29, Part 1910 CEMS GT- 5C TMS-9543 NAVISTAR Manufacturing Std. MS-D-13 CEMS GT-6A ASTM D2137 NAVISTAR Eng. Design Std A-16 SAE J243 CEMS GT-28 ASTM D412 CEMS GT-12 SAE J400 ASTM D2240 ASTM D4878 CEMS GT-31 ASTM D395 ASTM D573 CEMS B-50 ASTM D624 SAE J80 4.0 GENERAL REQUIREMENTS This specifi

8、cation is not intended to limit or to specify the exact processes and/or materials to be used in providing finished parts. The control of the primer quality and its application are the responsibility of the supplier. All finished coated parts shall be compatible with all subsequent NAVISTAR operatio

9、ns. 4.1 Qualification Of Coatings 4.1.1 Material/Process Approvals The coatings and pre-treatments used by the supplier must be approved by Materials Engineering at TDTC prior to their first use in production. In addition, parts coated with the materials and applications processes/methods to be used

10、 by the supplier shall be approved by Materials Engineering and, after NUMBER: TMS-6046 TITLE: Elastomeric Coatings REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to ass

11、ume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 2 of 7 approval, no deviation in materials and/or manufacturing processes are permitted without approval by Materials Engineering. 4.2 Qualification Of Coatings 4.2.1 Material The initial qualification tests of paint shall be performed

12、on parts formed from the same material and by the same process in which the finished parts are specified. These panels shall be coated with the materials to be tested using the procedure listed below. In cases where a primer is specified in addition to the topcoat, the panels shall contain both coat

13、ings applied by the intended production process. These panels shall be submitted to Materials Engineering at TDTC for approval with the vendors test results. Final qualification shall be performed on the finished part prior to production release. 4.2.2 Sample Preparation 4.2.2.1 A minimum of two (2)

14、 parts shall be submitted for qualification for each test. 4.2.2.2 Prior to coating, the samples shall be cleaned with solvents or cleaners as necessary. This operation shall simulate production procedure. 4.2.2.3 The primer, if applicable, shall be applied to a minimum dry film thickness per the ma

15、nufacturers recommended process. 4.2.2.4 The coated samples shall be cured by means which simulate production procedures. 4.3 Testing Finish painted parts, primed or unprimed, when coated with approved materials will meet the applicable requirements listed in the Table 1. 4.4 Material Properties Tab

16、le 2 lists the required cured material properties. 4.5 Chemical Properties Table 3 lists the as-received chemical properties of the raw materials. This is only applicable to material received in this state by a using Navistar facility. 4.6 Processing Finished painted production parts shall be produc

17、ed by the same methods used on the qualification samples. Changes in processing must be approved by Materials Engineering at TDTC. 5.0 QUALITY Painted parts shall be adherent and uniform in color and texture, with no thin spots, runs, wrinkles, porosity, pits, blisters or nodules. Material supplied

18、shall be free from objectionable odor, be of uniform quality, and shall match performance properties of pre-production approved material. Pre-production samples of material sufficient for complete test and evaluation should be submitted to TDTC Materials Engineering for approval 5.1 Porosity In inst

19、ances where porosity is not detectable until after the primed substrate has been painted, isolated cases of porosity as defined in Table 4 shall not be cause for rejection. Porosity that is chronic and requires significant amounts of rework shall be cause for rejection and it is the responsibility o

20、f the supplier to correct this condition. The supplier has the responsibility to provide quality primed parts which will not cause delayed defects after finishing in the using plant. This condition will require close cooperation with the paint facility and with Materials Engineering at TDTC. NUMBER:

21、 TMS-6046 TITLE: Elastomeric Coatings REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 3 of 7 5.2 App

22、earance Requirements Specific appearance requirements are given in Table 4. Appearance requirements are specified for the following zones or locations on the vehicle: 5.2.1 Zone I Primary: exterior, glamour surfaces such as hoods and fender exteriors, including visible edges, grilles, cab fronts, si

23、des, doors, corners, and lower aerodynamic fairings. 5.2.2 Zone II Secondary: exterior, glamour surfaces such as cab tops, cab backs (between corner radii), and upper aerodynamic fairings. Also, primary interior, surfaces, such as engine covers. 5.2.3 Zone III Recessed exterior or interior surfaces,

24、 such as door openings, door ends, painted grab handles, and floors or beds. 5.2.4 Zone IV Hidden areas, such as those covered in assembly and under hood or body. 5.2.5 Inspection Conditions Parts shall be inspected for appearance requirements at a distance of two feet under a light intensity of 100

25、 foot-candles minimum at the part surface. 5.3 Qualification Materials and processes submitted for approval to this specification shall include the following: 5.3.1 Report: A detailed and signed report documenting testing to this specification prepared in accordance with TMS-9543. The report will in

26、clude actual test data and not merely test summaries. 5.3.2 Failure Modes: Test samples or photographs showing failure modes for each destructive test 5.3.3 Test Procedure: The procedures used for preparing and testing material. 5.3.4 Analysis: A detailed analysis of the test results including assum

27、ptions made, unexpected results and an explanation of any non-compliant results. 5.3.5 Material: Pre-production material sufficient for complete test and evaluation by Navistar 5.4 Submission The material and test report shall be submitted to: Manager of Non-Metallic Materials, Materials Engineering

28、 and Technology, Navistar Inc., PO Box 1109, Fort Wayne, IN 46801. 5.5 Approval A report from Navistar will be issued, approving material to this specification. Approval is not formally granted until this report has been published. A change to this specification listing the new approval may be delay

29、ed. The approval report serves as authorization for the use of that system prior to the changes to this specification. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also

30、 accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to the NAVIST

31、AR Corporate Buyer upon request. NUMBER: TMS-6046 TITLE: Elastomeric Coatings REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navi

32、star, Inc. JUNE 2009 Page 4 of 7 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples that were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In t

33、he event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering at TDTC and Purchasing & Supplier Development of the proposed change(s). Test data indicating conformance to all requirem

34、ents of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report results of tests on specific lots

35、of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager

36、of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Shipping, packing and identification shall be in accordance with Manufacturing Standard MS-D-13. Parts shall be packed so as to protect the surface finish in tr

37、ansit. 8.0 DESIGNATION ON DRAWINGS Example: Coat per TMS-6046 9.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Tr

38、uck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN Information Handling Service (IHS) 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NUMBER: TMS-6046 TITLE: Elastomeric Coatings REVIS

39、ION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 5 of 7 TABLE 1 FILM PERFORMANCE REQUIREMENTS Test* Test M

40、ethod Requirements Adhesion GT-5A Steps 2,3,4 & 5 Under Procedure 95% Min. Peel per ASTM D903, kN/m 5 Min. Accelerated Adhesion (Water immersion, 49C) GT-5C Steps 2,3,4,5,6 & 7 Under Procedure 95% Min. Same as above except Peel per ASTM D903, kN/m and 168 hr immersion 4.5 Min. Initial Gloss GT-6B St

41、ep 3 Under Procedure Shall Match Color Standard in the TDTC Styling Department Intercoat Adhesion GT-5B 95% Min. Color Visual comparison Shall Match Color Standard in the TDTC Styling Department Mar Resistance GT-12 Steps 4.1 to 4.4 Under Procedure No Nail Marks Visible To The Unaided Eye Gravelomet

42、er SAE J400 2A as per GT-28 Humidity GT-7E Steps 4.2 to 4.5 (Under Procedure) Interior 100 Hours Exterior 500 Hours No Blistering At Conclusion Of Specified Time Accelerated Weathering GT-31 QUV Cyclic Ultraviolet Weathering Exterior exposure - Xenon Arc per Method B, or as appropriate, Interior exp

43、osure - Xenon Arc per Method A No Deterioration Or Color Change greater than a E of 3. Chemical Resistance CEMS DT-12 Method A for interior or Method B for exterior Minimum rating of 4 Abrasion Resistance SAE J80, Rotary Platform Double Head Method: Method 1: 1000 cycles using 1000g load with CS-17

44、abrasion wheels. Method 2: Same except with H18 wheel Must meet the criteria of SAE J80 and the material wear pattern and color must approved by Materials Engineering. Weight loss shall not exceed 0.07 grams. * - Please note that some of these tests and requirements may not apply to certain material

45、s and thicknesses. Please consult with Materials Engineering for further guidance and approval of test plan modifications. NUMBER: TMS-6046 TITLE: Elastomeric Coatings REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporat

46、e Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 6 of 7 TABLE 2 - CURED PHYSICAL PROPERTIES Property Test Method Type 1 Type 2 Polymer Urethane/Urea Specific Gravity Report 1.4 to 1.7 Hardness 5 points ASTM D 2240 Type A 90 Hardness

47、5 points ASTM D 2240 Type D 40 Tensile Strength MPa ASTM D 412, Die C 20 Elongation % ASTM D 412, Die C 275 Tear Resistance kN/m ASTM D 624, Die C 37 Compression Set max % ASTM D 395, Method B, 22 hours 50 Low Temperature ASTM D 2137, Method A, Non-Brittle at -40C (-40F). Pass Coefficient of Friction ASTM D2047, dry .6 .6 Heat Resistance ASTM D573, 70 hrs at 70C Hardness max. % change ASTM D 2240 Type A 10 10 Tensile Strength max. % change ASTM D 412, Die C 30 30 Elongation max. % change ASTM D 412, Die C -50 -50