NAVISTAR TMS 6803-2012 Transmission Gear Lubricant.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2012 by Navistar, Inc. OCTOBER 2012 Page 1 of 4 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER:

2、 TMS-6803 TITLE: Transmission Gear Lubricant CURRENT REV. No: 1210 DATE: October 2012 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: Rev 0904 April 2009 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazar

3、dous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice:

4、Added Shell Spirax S4 CX 50 to the approved materials list; removed SAE Viscosity Grade 80W-90; editorial changes. Reference: File 30-8D Keywords: Gear Lubricant 1.0 APPLICATION This specification covers a gear lubricant suitable for use as a factory fill and service fill for heavy duty manual trans

5、missions and transfer cases. (NAVISTAR Bulk P/N 3964636R1) 2.0 SCOPE This specification covers requirements for properties, source approval procedure, quality control, packaging and identification, and approved sources of supply. 2.1 Restricted Chemical Substances Effective January 1, 2007, all prod

6、uct supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are reference

7、d in this specification. Quality System Standard ISO 9001 or TS-16949 API 1509 ASTM D892 NAVISTAR Mfg Standard MS-D-13 SAE J306 ASTM D2273 NAVISTAR CEMS BT-9 ASTM D445 ASTM D130 NAVISTAR CEMS BT-10 ASTM D2270 ASTM D1550 NAVISTAR CEMS BT-43 ASTM D92 ASTM D1298 NAVISTAR CEMS BT-44 ASTM D97 ASTM D1500

8、CFR Title 29, Part 1910 ASTM D95 FSTM 791-3456.1 NAVISTAR CEMS B-50 4.0 PROPERTY REQUIREMENTS 4.1 General Lubricant purchased to this specification shall consist of suitably refined petroleum base stocks, fortified with rust and oxidation inhibitors, defoamers, and pour point depressants to meet API

9、 Service Designation GL-1 (American Petroleum Institute Specification, API 1509), SAE Viscosity NUMBER: TMS-6803 TITLE: Transmission Gear Lubricant REVISION: 1210 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standard

10、s. Suppliers are required to assume all patent liability. 2012 by Navistar, Inc. OCTOBER 2012 Page 2 of 4 Grade 50 (SAE J300 and SAE J306). The material and workmanship shall be in accordance with good commercial practice. The material shall be suitable for the use intended. 4.2 Physical and Chemica

11、l Product supplied will meet requirements indicated in Table 1. Table 1 Physical and Chemical Properties Property Requirement Test Designation (ASTM Unless Otherwise Specified) Kinematic Viscosity, mm/s At 100C At 40C 13.5 - 24.0 Report Value D445 Viscosity Index, minimum 90 D2270 Temperature For Ap

12、parent Viscosity Of 150,000 cP, C, maximum -26 Channel Point, C, maximum -35 FTMS 791-3456.1 Pour Point, C, maximum -23 D97 Flash Point, C, minimum 165 D92 Foaming Tendency/Stability, ml, maximum Sequence I Sequence II Sequence III 20/0 50/0 20/0 D892 Trace Sediment, Vol %, maximum 0.01 D2273 Water,

13、 Vol %, maximum 0.1 D95 Copper Strip Corrosion Rating, maximum (3 Hours At 121C) No. 1b D130 Humidity Corrosion Test (100 Hours) Pass CEMS BT-9 Calcium Report CEMS BT-43 Zinc Report CEMS BT-43 Phosphorus Report CEMS BT-44 Sulfur Report D1552 Appearance Clear Ph: 1-800-854-7179. FTMS 791, General Ser

14、vices Administration (GSA), Washington, D.C. 20407 5.0 QUALITY All product supplied shall be clean and free from dirt, or harmful to product performance and have no objectionable odor. 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to NAVISTAR are required to be regi

15、stered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar

16、and must furnish copies of registration certificates to their Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation

17、or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering and Purchasing and Supplier Development of the proposed chang

18、e(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall either

19、 perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the

20、quality control manager of the using Navistar plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING, PACKING AND IDENTIFICATION Packaging and identification shall be in accordance with Manufacturing Std. MS-D-13. 7.1 When delivered in tank car or tank truck quanti

21、ties, the material shall be accompanied by documents clearly indicating the NAVISTAR designation, name of supplier, formula or code number, batch number, and date of manufacture. NUMBER: TMS-6803 TITLE: Transmission Gear Lubricant REVISION: 1210 This document is restricted and may not be sent outsid

22、e Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2012 by Navistar, Inc. OCTOBER 2012 Page 4 of 4 7.2 When delivered in smaller bulk quantities, such as 208 liter (55 gallon) drums, the material shall be shipp

23、ed in containers clearly marked with the NAVISTAR designation, name of supplier, formula or code number, batch number, and date of manufacture. Markings shall be at least 25 mm (1 in) high. 8.0 DESIGNATION ON DRAWINGS Lubricant per TMS-6803 9.0 APPROVED SOURCES Shell Oil Spirax S4 CX 50 (P/N 3964636

24、R1) 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/