NAVISTAR TMS 9013-2009 Phosphate and E-coat Systems Compatibility.pdf

1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. February 2009 Page 1 of 2 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER

2、: TMS-9013 TITLE: Phosphate and E-coat Systems Compatibility CURRENT REV No.: 0902 DATE: February 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES ISSUE OF: February 2004 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specificati

3、on may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to

4、use. Change Notice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added CEMS B-50 requirement; editorial changes. Reference: 30-13 Keywords: phosphate; e-coat; compatibility 1.0 APPLICATION This specification covers all materials used on the cab

5、 assembly process. 2.0 SCOPE This specification covers materials that will enter the phosphate and e-coat systems. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS B-50 specifica

6、tion. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 NAVISTAR TMS-4505 NAVISTAR Manufacturing Stan

7、dard MS-D-13 NAVISTAR TMS-6815 CFR Title 29, Part 1910 NAVISTAR TMS-6900 NAVISTAR TMS-6915 NAVISTAR TMS-6917 NAVISTAR TMS-6916 NAVISTAR TMS-6928 NAVISTAR CEMS GT-24 NAVISTAR CEMS B-50 4.0 REQUIREMENTS All materials entering the phosphate and e-coat systems must pass the following tests. 4.1 Phosphat

8、e Compatibility 4.1.1 Materials are to be tested per CEMS GT-24 4.2 E-Coat Compatibility 4.2.1 Materials are to be tested in accordance with BASF E-Coat Compatibility Guidelines for New Systems. 5.0 QUALITY Color and texture of parts supplied shall match the samples originally approved. Parts shall

9、be clean and dry and free from objectionable odor. NUMBER: TMS-9013 TITLE: Phosphate and E-coat Systems Compatibility REVISION: 0902 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to a

10、ssume all patent liability. 2009 by Navistar, Inc. February 2009 Page 2 of 2 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar are required to be registered to ISO 9001 Quality System Requirements. Navistar will also accept TS-16949 registration as long as t

11、he supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their Navistar Corporate Buyer upon request. 6.2 App

12、roval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, prop

13、erties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify Materials Engineering at TDTC and Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samp

14、les, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 6.3 Process Control The supplier shall submit material samples to BASF and Henkel for e-coat compatibility and phosphate compatibility t

15、esting, respectively. In the event a conflict of interest arises, the supplier may submit samples to an independent third party laboratory for testing. 7.0 SHIPPING, PACKING AND IDENTIFICATION Loading, packing, and identification shall be in accordance with Manufacturing Std. MS-D-13. 8.0 DESIGNATIO

16、N ON DRAWINGS Phosphate Compatibility per TMS-9013 E-coat Compatibility per TMS-9013 9.0 APPROVED MATERIALS Contact Materials Engineering for approved materials. 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase

17、 controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center (TDTC) 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/