NAVISTAR TMS 9602-2001 Reporting Recycled Content of International Products (Revision A-1 INCLUDES APPENDIX).pdf

1、 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 1 of

2、 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TMS-9602 TITLE: Reporting Recycled Content Of International Products REVISION: A-1 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering DATE ISSUED: August 2001 PRINTED COPIES OF THIS DOCU

3、MENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to

4、 determine the applicability of regulatory limits prior to use. Change Notice: Reformatted and Editorial Changes Reference: Keywords: Recycle Content 1.0 APPLICATION This specification applies to all materials, parts, components, subassemblies, assemblies, and modules whose specifications, or purcha

5、se contracts/orders, or engineering drawings, reference this specification and are supplied to International for use in the production of International Truck products. 2.0 SCOPE This specification defines recycled content and requires that the recycled content of materials, parts, components, subass

6、emblies, assemblies, and modules supplied to International be reported. Suppliers shall transmit a report containing data on part weight and recycled content, by part number, to International. Copies of the report and supporting data are to be retained by the supplier and available for inspection as

7、 required. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. CFR 40, Part 268 ASTM D 1418 ISO 1629 SAE J 1344 ISO 14000 SAE J 1726 CFR 29, Part 19

8、10 NUMBER: TMS-9602 TITLE: Reporting Recycled Content Of International Products REVISION: A-1 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all p

9、atent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 2 of 7 4.0 GENERAL REQUIREMENTS 4.1 Rules For Determination And Reporting Of Recycled Content The recycled content report must be in conformance with the Federal Trade Commission guidelines (CFR 16, Part 260) fo

10、r environmental advertising and marketing claims. Section 5 of the FTC Act provides FTC control of advertising and marketing claims. The use of deceptive advertising claims affecting commerce is unlawful. The FTC guidelines state that a recycled claim may be made only for those materials that have b

11、een recovered or otherwise diverted from the solid waste stream, either during the manufacturing process (pre-consumer or secondary) or after consumer use (post-consumer). To claim pre-consumer recycled content, it must be substantiated that the material (being recycled) would otherwise have entered

12、 the waste stream. Home scrap or virgin scrap, i.e., those materials which are ordinarily collected (scraps from trimming operations, etc.) and are routinely reprocessed for combination with virgin material for reuse in further production of the same product within the original manufacturing process

13、, is not counted as recycled content because this material would not have ordinarily entered the waste stream. 4.2 For products, components, assemblies and modules comprised of different parts and materials, such that the component is partially made of recycled materials, a worksheet should be used

14、to determine the recycled content of the component. A worksheet for the determination of the recycled content of a mid- range diesel engine is included as an example. Percentages used for reporting recycled content should be weighted values representing an average annual value. The recycled content

15、claim should be adequately qualified to avoid deception about the amount of recycled content in the finished product. 4.3 In the case of truck production, where materials, parts, subassemblies, and components, are supplied from several sources and the amount of recycled content from each source vari

16、es, an annual weighted average of recycled content in the product of each of the sources may be used to report the annual average recycled content of the truck. 4.4 Guide To Recycled Content 4.4.1 Ferrous Castings Most ferrous castings produced domestically are made from metals melted in electric fu

17、rnaces using melt charges of purchased scrap metal, virgin ferroalloy additives and pig iron, and internal returns. That portion (percentage) of the charge which consists of purchased scrap is counted as post consumer recycled content. That portion (percentage) of the charge which consists of intern

18、al returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Gray iron, ductile iron, austempered ductile iron, and steel castings made in domestic foundries will generally have post consumer recycled contents of 30% to 70%. Truck parts produced from cast meta

19、ls include engine blocks, transmission cases, housings, cast wheels, spring suspension brackets, etc. NUMBER: TMS-9602 TITLE: Reporting Recycled Content Of International Products REVISION: A-1 This document is restricted and may not be sent outside International Truck and Engine Corporation or repro

20、duced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 3 of 7 4.4.2 Steel Forgings, Bars, Bar Shapes, Rods, and Wire Most domestic bar, and bar product steel mills use

21、 electric furnace melting practices with 100% cold metal charges. The cold metal charge typically consists of 70% to 90% purchased scrap and 5% to 25% internal returns with up to 5% virgin ferroalloy additives. The purchased scrap percentage is reported as post consumer recycled content. That portio

22、n (percentage) of the charge which consists of internal returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Truck parts produced from these bar products include most forged and machined parts such as engine and transmission gears and shafts, steering arm

23、s and knuckles, rear axle and PTO gears and shafts, bearings, drivelines, front and rear axles, seamless tubes, fasteners, and springs, etc. 4.4.3 Steel Products, Flat Rolled Most domestic steel mills providing flat rolled products for automotive applications use a BOF practice with continuous slab

24、casting. Pig iron is produced from virgin materials in a blast furnace and the hot metal is transferred to the BOF. The melt charge typically consists of 70% to 80% virgin hot metal with a scrap metal charge of 25 to 30%, and 1-2% of virgin ferroalloys. The scrap charge is typically reported as 60%

25、to 80 % purchased scrap and 20% to 40% internal returns. The amount of purchased scrape is reported as post consumer recycled content. That portion of the scrap charge which consists of internal returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Truck p

26、arts made from flat rolled steel products include chassis frame rails, cross members, fifth wheels, flat brackets, wheels, and cab sheet metal panels, etc. 4.4.4 Wrought Aluminum Products Domestic wrought aluminum products including sheet, plate, bars and extrusions, contain 30% to 65% recycled cont

27、ent. The recycled content of wrought products varies between specific aluminum alloys and between different producers. At present, the Aluminum Association has not developed a sufficient statistical data base to provide a general recycled content of aluminum by alloy grade. Depending on review of th

28、e suppliers responses in the recycled content reports, a recycled content between 30-65% may be reported for wrought aluminum products. Truck parts made from wrought aluminum include aluminum cab panels and extrusions, wheels, hubs, and fuel tanks, etc. 4.4.5 Cast Aluminum Products Cast aluminum pro

29、ducts have a higher recycled content than wrought products. This is especially true for common automotive grades of cast aluminum. A significant infrastructure for recycling the automotive aluminum castings is developing under current favorable economic conditions. For cast aluminum grades 308, 328,

30、 and 356, recycled contents of 60% to 80% are common. Truck parts made from cast aluminum include, cast wheel hubs, cab mounting brackets, clutch and brake pedals, steering column housings, and transmission cases, etc. 4.4.6 Rubber And Elastomers Thermoplastic elastomers are recyclable while thermos

31、et rubber and elastomers have limited recyclability. At present, the recycled content of most rubber parts is low. Tires contain 1% recycled rubber and 2% recycled steel by weight. Additional items may be disclosed as Recycled Content Forms are returned by suppliers. 4.4.7 Plastic At present, the re

32、cycled content of currently used plastic parts and components is not clearly known. Thermoplastic parts may have a recycled content of 5-25%, with a lower content for thermosets, but suppliers will have to report recycled content of specific parts or families of parts in order to provide a more accu

33、rate determination for reporting purposes. NUMBER: TMS-9602 TITLE: Reporting Recycled Content Of International Products REVISION: A-1 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards

34、. Suppliers are required to assume all patent liability. Ge32001 by International Truck and Engine Corporation. AUGUST 2001 Page 4 of 7 4.5 Reporting Recycled Content Suppliers of materials, parts, components, subassemblies and assemblies to International will report the recycled content of their pr

35、oduct(s) by filling out the Recycled Content Report Form. The recycled content value reported should represent an annual weighted average of the recycled content in the product supplied. Both the post consumer recycled content and secondary recycled contents should be reported. The values reported f

36、or the recycled content should be reviewed periodically and updated as the recycling technology advances and improvements in manufacturing processes are made. 4.6 Recycled Content Report Form Suppliers will provide the information indicated in the report for each part number or unit/feature code whi

37、ch they are providing. Examples of typical reports are shown on the next page. Identification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Seconda

38、ry Recycled Content, % Secondary Recycled Content, Weight-lbs Note: ”Where Used” feature in DCP will locate Unit/Feature Codes associated with this part number(s) to generate other required reports. A.0 GENERAL INFORMATION AND EXAMPLES A.1 EXAMPLE 1: Recycled Content Report for a Cast Metal Part Ide

39、ntification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs 1234567X1 Bracket No

40、dular Iron 12.5 lbs 50% 6.25 lbs 8% 1.0 lbs 1234568X1 Bracket NodularIron ? 50% ? 8% ? Note: ”Where Used” feature in DCP will locate Unit/Feature Codes associated with this part number(s) to generate other required reports. The example assumes a casting supplied by a foundry averaging 50% post consu

41、mer recycled content and 8% secondary recycled content. A.1.1 In those cases, where a supplier is providing many different parts from the same type of material and same source(s), the recycled content percentage values used would be similar and only weight values would change. Examples of types of p

42、art fitting this category of parts are, frame rails, reinforcements, crossmembers, mounting brackets, fasteners and rivets; exhaust, water, fuel, and CAC piping; simple clamps and clips, straps, bumpers, pitman arms, tow hooks, and cab sheet metal panels, etc. NUMBER: TMS-9602 TITLE: Reporting Recyc

43、led Content Of International Products REVISION: A-1 This document is restricted and may not be sent outside International Truck and Engine Corporation or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. Ge32001 by International

44、Truck and Engine Corporation. AUGUST 2001 Page 5 of 7 A.2 EXAMPLE 2: Recycled Content Report for a Fabricated Metal Part Identification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Rec

45、ycled Content, Weight-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs 1234567X91 Fuel Tank Fabricated Steel Sheet 52.5 lbs 23% 12.1 lbs 3% 1.6 lbs 1234568X91 Fuel Tank Fabricated Alum. Sheet 65 lbs 52% 33.8 lbs 5% 3.2 lbs Note: “Where Used” feature in DCP will locat

46、e Unit/Feature Codes associated with this part number(s) to generate other required reports. Note: A worksheet may be necessary to complete the Recycled Content Report for the fuel tank because it is fabricated from several components. A typical worksheet is shown below. A.2.1 EXAMPLE 2 Worksheet: P

47、/N 1234567X91 - Analysis of Fuel Tank Component Parts Identification of Component Parts Supplier Material Description Component Weight lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs

48、Tank end caps (in house) Sheet Steel ? ? ? ? ? Upper body panel (in house) Sheet Steel ? ? ? ? ? Lower body panel (in house) Sheet Steel ? ? ? ? ? Tank reservoir (in house) Sheet Steel ? ? ? ? ? Vent ? Sheet Steel ? ? ? ? ? Filler neck ? Sheet Steel ? ? ? ? ? Tank baffle ? Sheet Steel ? ? ? ? ? Fill. neck baffle ? Sheet Steel ? ? ? ? ? Cover plate ? Sheet Steel ? ? ? ? ? Pipe plugs ? Bar Steel ? ? ? ? ? Fasteners ? Bar Steel ? ? ? ? ? Fuel cap ? ? ? ? ? ? ? TOTALS tot.=sum W total PC wt-lbs total S wt-lbs To provide a qualified re