NAVY A-A-59001 A-2012 BATTERBOARD SYNTHETIC.pdf

1、Beneficial comments, recommendations, additions, deletions, clarifications, etc. and any data that may improve this document should be sent to: Commander, Naval Sea Systems Command, ATTN: SEA 05S, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to CommandStandard

2、snavy.mil, with the subject line “Document Comment”. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil. FSC 2040 INCH POUND A-A-59001A(SH) November 20, 2012 SUPERSEDING A-A-59001(SH) March 3

3、0, 1995 COMMERCIAL ITEM DESCRIPTION BATTERBOARD, SYNTHETIC The General Services Administration has authorized the use of this commercial item description, for all federal agencies. 1. SCOPE. This Commercial Item Description (CID) describes the requirements of synthetic batterboard panels including p

4、lanks made from Ultra High Molecular Weight Polyethylene (UHMWPE) which is partially backed up with an elastomeric material for improved impact resistance. 1.2 Intended use. The batterboard, a protective panel, is required in the well decks of U.S. Navy ships that carry boats, landing craft, and oth

5、er equipment. Adverse sea conditions and the ability to control boats and landing craft within the well area, when open to the sea, require the use of batterboards to provide some form of protection to both the ship and the service craft. 2. CLASSIFICATION. Synthetic batterboards shall conform to th

6、e following types, sizes, and weight ranges: 2.1 Types. Unless otherwise specified (see 7.1 and 7.2.1), synthetic batterboards shall be provided in either standard type 3.5-inch thick panels (preferred 2-ply for new ship construction and replacement of 3-ply construction or 3-ply construction for li

7、ke replacements) or lightweight type 2.5-inch thick (for areas of well deck experiencing low impact forces) and in types and sizes as specified on installation drawings. Figures 1, 2, and 3 show the 2- and 3-ply configurations. FIGURE 1. Two-ply panel configuration including planks. Provided by IHSN

8、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH) 2 FIGURE 2. Three-ply panel configuration. FIGURE 3. Lightweight panel configuration. 2.2 Standard sizes. Six standard size synthetic batterboard panels (Types A through F) (see tables I, II, or III) sha

9、ll be available for use on amphibious ships in either the standard type or lightweight type batterboard designs. The following sizes of batterboard panels may be interchanged: a. Two Type C panels may be substituted for a Type E panel. b. One Type E panel may be substituted for two Type C panels. c.

10、 Two Type D panels may be substituted for a Type F panel. d. One Type F panel may be substituted for two Type D panels. e. Two-ply panel construction may be substituted for 3-ply construction, where applicable. 2.3 Weight ranges. The corresponding estimated weight range for each standard size panel,

11、 standard type or lightweight type, is specified in tables I, II, or III. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH) 3 TABLE I. Two-ply batterboard standard sizes and estimated weights. Panel Type Nominal Size Actual Size 1/ Two-P

12、ly Estimated Weight A 1 ft 6 ft 17 in 71 in 3 in (432 mm 1804 mm 89 mm) 111.3 lb (50.5 kg) B 3 ft 6 ft 35 in 71 in 3 in (889 mm 1804 mm 89 mm) 229.9 lb (104.2 kg) C 3 ft 4 ft 35 in 47 in 3 in (889 mm 1194 mm 89 mm) 152.4 lb (69.1 kg) D 4 ft 4 ft 47 in 47 in 3 in (1194 mm 1194 mm 89 mm) 208.3 lb (94.

13、5 kg) E 3 ft 8 ft 35 in 95 in 3 in (889 mm 2414 mm 89 mm) 307.2 lb (139.3 kg) F 4 ft 8 ft 47 in 95 in 3 in (1194 mm 2414 mm 89 mm) 420.1 lb (190.6 kg) FOOTNOTES: 1/ Panels are to be manufactured to tolerances shown in the manufacturing detail on the fabrication drawings. NOTES: 1. Other non-standard

14、 sizes are permitted if they are needed to replace missing or damaged panels on earlier ships which may have preceded this CID or standardization of the batterboard panel sizes. 2. Three-ply panels shall not be used for new ship construction and are only intended for replacement of existing like pan

15、els. 3. Two-ply construction is the preferred panel design and is an acceptable alternative replacement for 3-ply provided that the proper length of attachment stud is being used or can be replaced. 4. Panel weights shown in tables are estimated. Actual panel weights may vary. Provided by IHSNot for

16、 ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH) 4 TABLE II. Three-ply batterboard standard sizes and estimated weights. Panel Type Nominal Size Actual Size 1/ Three-Ply Estimated Weight A 1 ft 6 ft 17 in 71 in 3 in (432 mm 1804 mm 89 mm) 121.0 lb (54.9 kg)

17、B 3 ft 6 ft 35 in 71 in 3 in (889 mm 1804 mm 89 mm) 250.7 lb (113.7 kg) C 3 ft 4 ft 35 in 47 in 3 in (889 mm 1194 mm 89 mm) 166.1 lb (75.3 kg) D 4 ft 4 ft 47 in 47 in 3 in (1194 mm 1194 mm 89 mm) 225.8 lb (102.4 kg) E 3 ft 8 ft 35 in 95 in 3 in (889 mm 2414 mm 89 mm) 335.3 lb (152.1 kg) F 4 ft 8 ft

18、47 in 95 in 3 in (1194 mm 2414 mm 89 mm) 455.7 lb (206.7 kg) FOOTNOTES: 1/ Panels are to be manufactured to tolerances shown in the manufacturing detail on the fabrication drawings. NOTES: 1. Other non-standard sizes are permitted if they are needed to replace missing or damaged panels on earlier sh

19、ips which may have preceded this CID or standardization of the batterboard panel sizes. 2. Three-ply panels shall not be used for new ship construction and are only intended for replacement of existing like panels. 3. Two-ply construction is the preferred panel design and is an acceptable alternativ

20、e replacement for 3-ply provided that the proper length of attachment stud is being used or can be replaced. 4. Panel weights shown in tables are estimated. Actual panel weights may vary. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH)

21、 5 TABLE III. Lightweight batterboard sizes and estimated weights. Panel Type Nominal Size Actual Size 1/ Light Weight (2.5-inch thick) Estimated Weight A 1 ft 6 ft 17 in 71 in 2 in (432 mm 1804 mm 64 mm) 69.8 lb (31.7 kg) B 3 ft 6 ft 35 in 71 in 2 in (889 mm 1804 mm 64 mm) 145.5 lb (66.0 kg) C 3 ft

22、 4 ft 35 in 47 in 2 in (889 mm 1194 mm 64 mm) 96.5 lb (43.8 kg) D 4 ft 4 ft 47 in 47 in 2 in (1194 mm 1194 mm 64 mm) 131.1 lb (59.5 kg) E 3 ft 8 ft 35 in 95 in 2 in (889 mm 2414 mm 64 mm) 194.7 lb (88.3 kg) F 4 ft 8 ft 47 in 95 in 2 in (1194 mm 2414 mm 64 mm) 264.6 lb (120.0 kg) FOOTNOTES: 1/ Panels

23、 are to be manufactured to tolerances shown in the manufacturing detail on the fabrication drawings. NOTES: 1. Other non-standard sizes are permitted if they are needed to replace missing or damaged panels on earlier ships which may have preceded this CID or standardization of the batterboard panel

24、sizes. 2. Three-ply panels shall not be used for new ship construction and are only intended for replacement of existing like panels. 3. Two-ply construction is the preferred panel design and is an acceptable alternative replacement for 3-ply provided that the proper length of attachment stud is bei

25、ng used or can be replaced. 4. Panel weights shown in tables are estimated. Actual panel weights may vary. 2.4 Batterboard planks. Synthetic batterboard planks are 2-ply constructed and partially backed up with elastomeric (similar to batterboards) (see figure 1) and shall be provided in standard pl

26、ank size 7.5- by 189.5- by 3.5-inch long planks, or other lengths as required, in order to replace the standard size wood batterboard planks or as specified on installation drawings. There is one standard cross-sectional size synthetic batterboard plank available for use on amphibious ships but the

27、overall length may vary with each ship class. The corresponding estimated weight range for the standard size synthetic batterboard plank is specified in table IV. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH) 6 TABLE IV. Batterboard

28、plank size and estimated weight. Panel Type Nominal Size Actual Size 1/ Plank Estimated Weight Plank 8 in 190 in 7 in 189 in 3 in (190 mm 4813 mm 89 mm) 129.3 lb (58.6 kg) FOOTNOTES: 1/ Planks are to be manufactured to tolerances shown in the manufacturing detail on the fabrication drawings. NOTES:

29、1. Plank weights shown in tables are estimated. Actual panel weights may vary. 3. SALIENT CHARACTERISTICS. 3.1 Material. Synthetic batterboard panels shall consist of UHMWPE facing the well deck and shall be backed up by an energy absorbing elastomer material. The UHMWPE material shall use a base vi

30、rgin resin made in accordance with ASTM D4020 and have a nominal molecular weight of 3.1 by 106 or greater. The UHMWPE and elastomer materials shall be modified using additives and fillers as necessary to achieve the required properties specified herein. 3.2 Material properties. The synthetic batter

31、board material(s) shall meet all of the requirements specified herein when tested over a normal operating temperature range of -20 to +125 F (-28.9 to +51.7 C). The UHMWPE surface facing into the well deck shall also be capable of withstanding brief excursions, not to exceed 2.0 minutes, at a surfac

32、e temperature of 220 F (104.4 C). Where applicable, test specimens shall be the full panel thickness. 3.2.1 Flame spread. The test specimens shall be prepared and tested in accordance with ASTM E162 and shall not exceed a 25 ls (flame spread index) value. The test specimens shall be placed in the te

33、st fixture so that the impact surface faces the flame source. The test specimen shall exhibit no dripping or puddling during the test and shall be self-extinguishing after the flame source has been removed. Surface coatings or supplementary materials such as long strand fiberglass shall not be used

34、to retard burning of the synthetic batterboard panel. 3.2.2 Smoke density. The test specimen shall be evaluated to determine the relative amount of smoke produced by burning or decomposition in accordance with ASTM E662. The test specimens shall be placed in the test fixture so that the impact surfa

35、ce faces the flame source. The smoke generated during the flaming and nonflaming modes shall not exceed 450 Dm (maximum specific optical density). 3.2.3 Impact resistance. UHMWPE test specimens shall be prepared and tested as described in ASTM D256, Method A (except that the Izod specimens shall be

36、unnotched). These unnotched test specimens shall be capable of absorbing an Izod condition of 45 inch-pounds/inch (202 Joules/meter). No breakage or cracking of the test specimen is permitted under any circumstances. 3.2.4 Coefficient of friction. The test specimen shall be prepared and tested in ac

37、cordance with ASTM D1894. The dynamic coefficient of friction of the UHMWPE surface facing into the well deck shall not exceed a 0.2 value against steel (dry). 3.2.5 Resilience. The test specimen shall be prepared and tested in accordance with ASTM D2632. The energy absorbing elastomer shall be form

38、ulated so that the resilience does not exceed a 25 percent rebound value. 3.2.6 Paintability. The low-coefficient of friction slippery surface facing into the well deck of the batterboard panels or planks shall be capable of being painted for marking and coding. Paints meeting the requirements of th

39、e Master Painters Institute, MPI #9, Alkyd, Exterior, (MPI Gloss Level 6) and MPI # 94, Alkyd, Exterior, Semi-Gloss, (MPI Gloss Level 5) shall be used to ensure compliance. 3.2.7 Color. The color of the UHWMPE material shall be black unless otherwise specified (see 7.1). Provided by IHSNot for Resal

40、eNo reproduction or networking permitted without license from IHS-,-,-A-A-59001A(SH) 7 3.3 Test requirements. The synthetic batterboard panels shall meet all of the requirements specified herein when tested in accordance with the standard tests identified in 3.2. The test specimens for 3.2 shall be

41、sized to consist of the complete panel thickness (e.g., 2-ply, 3-ply, or lightweight construction panels or 2-ply batterboard planks). 3.4 Construction. The synthetic batterboard panel shall consist of a sandwich-type construction, whereby layers of UHMWPE and energy absorbing elastomer materials ar

42、e combined together into a single panel, whether it is the 2-ply, 3-ply, or lightweight design. For direct attachment to the bulkhead steel installations, at least 50 percent of the backside of the UHMWPE layer shall be backed by an elastomer which is 1 inches (38.1 millimeters) thick for 2-ply, 1 i

43、nch (25.4 millimeters) thick for 3-ply, and 0.5 inch (12.7 millimeters) thick for lightweight designs, or as shown on the applicable ship class installation drawings. The panel shall include approximately a 6- by 6-inch (152.4- by 152.4-millimeter) square of elastomer material centered at each faste

44、ner location and a minimum 3-inch (76.2-millimeter) to a maximum of 6-inch (152.4-millimeter) wide strips of elastomer material around the complete panel perimeter. The remainder of the 50 percent elastomer material shall be uniformly distributed over the remaining panel area using a strip pattern w

45、ith the strips not less than 3 inches (76.2 millimeters) or more than 6inches (152.4 millimeters) in width unless otherwise specified on installation drawings. The strips are to be attached by the manufacturer using corrosion-resistant steel, Grades 304 or 316, fastener hardware so that strips can b

46、e repositioned in field if necessary. Refer to 611-6917107 for further guidance on the construction of the various batterboard panels. 3.5 Frame mounting. For installations where batterboard panels are mounted to frames, and including plank-type construction panels, the complete surface of the panel

47、 that comes into contact with the frame shall have a layer of energy absorbing elastomer material as part of its overall thickness. This shall supersede meeting the 50 percent requirement. In this case, the details on the ship class drawings need to be followed in manufacturing the batterboard panel

48、s. 3.6 Panel size and weight. The synthetic batterboard panels shall be of the required type (see 7.1) with the weights and dimensions as specified (see 2.1 through 2.3) or planks as specified (see 2.4). Production tolerances on the actual overall length and width of the synthetic batterboard panel or planks shall be not greater than 0.125 inch (3.2 millimeters). Production tolerance of the batterboard panel or plank thickness shall not be greater than 0.125 inch (3.2 millimeters). 3.7 Installat