NAVY A-A-59405-1999 TRUCKS LIFT FORK ELECTRIC SIT-DOWN FRONT WHEEL DRIVE REAR WHEEL STEER FOR SHIPBOARD USE [Superseded NAVY MIL-T-21869 E CANC NOTICE 1 NAVY MIL-T-21869 E SUPP 1 N-T-.pdf

1、A-A-59405 = 9038054 0004445 O29 M INCH- POUND A-A-5 94 05 9 March 1999 SUPERSEDING MIL-T-21869E 1 December 1989 COMMERCIAL ITEM DESCRIPTION TRUCKS, LIFT, FORK, ELECTRIC, SIT-DOWN, FRONT WHEEL DRIVE, REAR WHEEL STEER FOR SHIPBOARD USE The General Services Administration has authorized the use of this

2、 Commercial Item Description as a replacement for MIL-T-21869 which is canceled for all federal agencies. 1. SCOPE. This commercial item description covers the general requirements for battery powered, electric, front wheel drive, rear wheel steer, solid-tired type forklift truck for shipboard use.

3、2. CLASSIFICATION. The forklift trucks shall be of the following classifications as specified (see 7.2). Type 1 - 4000 pound capacity, EE safety rating Type 2 - 6000 pound capacity, EE safety rating Type 3 - 4000 pound capacity, EX safety rating IBeneficial comments (recommendations, additions, dele

4、tions) andl Idocurnent should be addressed to: Naval Inventory Control Point I IMechanicsbura. PA 17055-0788. L /any pertinent data which may be of use in improving this I ICode 1041, MHE Division, 5450 Carlisle Pike, P.O. Box 2020, I AMSC N/A FSC 3930 DISTRIBUTION STATEMENT A Approved for public re

5、lease; distribution unlimited. Licensed by Information Handling ServicesA-A-59405 90L054 000444b Tb5 A-A-5 94 05 3. SALIENT CHARACTERISTICS: 3.1 Confiauration. This commercial item description covers the types of electric forklifts listed below. In addition to the requirements stated in this CID, ea

6、ch type of forklift truck must be able to meet the following characteristics: Characteristic TvDe 1 SAFE WORKING LOAD 4000 LB. AT 24 IN. LOAD CENTER AND TO FULL LIFT HEIGHT SAFETY EE DESIGNATION FORK LENGTH 36 IN. FORK SPACING 38 IN. APART (MAX. OUTSIDE DIM. ). FORK SPACING 12 IN. TOGETHER (MAX. OUT

7、SIDE DIM. ) RIGHT. ANGLE 146 IN. STACK (MAX. ) OVERALL MAX. 96 IN. LENGTH BETWEEN FORK HEEL FACE AND REAR OF TRUCK TRUCK WT. 9900 LBS. (NO LOAD W/BATT. (MAX.) TvDe 2 6000 LB. EE 36 IN. 40 IN. 14 IN. 160 IN. 110 IN. 11500 LBS. TvDe 3 4000 LB. EX 40 IN. 40 IN. 14 IN. 152 IN. 96 IN. 11500 LBS. 2 Licens

8、ed by Information Handling ServicesA-A-59405 = 9038054 0004447 T3 M A-A- 5 9 4 05 Characteristic Tvpe 1 TvDe 2 TvDe 3 BATTERY 850 AMP 850 AMP 765 AMP CAPACITY HRS HRS HRS CONNECTOR TYPE EC (MOUNTING HALF ON TRUCK, LOCKING HALF ON BATTERY EC N THREE PRONG 3.2 Safetv. The forklift shall comply with AS

9、ME B56.1, OSHA 29 CFR Chapt XVII Fart 1910, UL 583 and as specified herein. The trucks shall bear the UL stamp of approval for both EE and EX trucks. Use of thermoplastic hoses such as SAE 517, 100 R7 and 100R8 is prohibited. In addition, two static straps shall be installeed on each EE truck. 3.3 M

10、otors. Traction motors shall be designed for operation on 36 volt direct current. 3.4 Lubricants. The truck shall operate using only those lubricants that are listed in MIL-HDBK-267. 3.5 Structure. The frame and related structure shall be capable of withstanding 300 per cent of rated load without pe

11、rmanent deformation. 3.6 Forks. The forks and fork carrier shall conform to ASME B56.11.4. Folding forks shall be furnished. Each fork shall be hinged or pivoted near the heel and shall be capable of being folded back manually against the fork upright and the backrest. A manually operated locking de

12、vice shall hold the fork in the upright position. With no load on the forks, the seated operator shall be able to see at least one fork tip at all lift heights and fork positions. 3.7 Load backrest extension. A 48 inch removalble load backrest extension shall be provided. 3.8 Tires. The tires shall

13、be solid type and shall be selected from sizes listed in the Tire and Rim Association (T and, in no case, shall the deck loading exceed 250 psi. 3.38 Temperature. The truck shall be capable of contnuous operation from O deg.F. (-18 deg C.) to 120 deg. F. (49 deg. C.). 3.39 Resistance to saline atmos

14、Dhere. All truck components shall withstand the corrosive effects of salt fog in accordance with MIL-STD-810 Method 509.2 Salt Fog without any loss of performance of the truck. 3.40 Power consumDtion. The truck shall be able to be cycled continuously for 7.5 hours with one battery only and no rechar

15、ging is allowed. 3.41 Hiah ImDact shock. The truck and the battery as a component of the truck shall withstand a type A high shock as a grade A item in accordance with MIL-S-901. 3.42 Electromaunetic interference control. The trucks shall be equipped for control of electromagnetic interference in ac

16、cordance with MIL-STD-461. For radiated emissions, procedure RE 102 shall be used with limits shown in figure RE 102-1 over a frequency range of 10 KHZ to 1 GHZ. For susceptibility to electric fields, procedure RS 103 shall apply with a frequency range from 10 KHZ to 1 GHZ at a limit level of 10 Vol

17、ts/Meter. 7 Licensed by Information Handling Services A-A-59405 9018054 0004452 2b9 m A-A- 5 9 4 O 5 3.43 Rain. The truck shall be capable of performing all its normal operations after being subjected to a rainfall of not less than four (4) inches per hour for a period of one hour. 3.44 Reliabilitv.

18、 Truck shall be able to complete 2000 laps around an endurance course without failure. 3.45 Treatment and Daintinq. All exterior surfaces of the truck shall be thoroughly cleaned, primed and painted in accordance with standard commercial practice. The finish coat shall be yellow color 13538 of FED-S

19、TD-595. Paint shall be lead free and chromate free. The mast and overhead guard may be painted black. 3.46 Information plates. following information plates conforming to A-A-50271, composition C. Plates shall be furnished and installed by the contractor. 3.46.1 Identification Dlate. Each forklift sh

20、all be equipped with an identification plate that shall include truck nomenclature such as, “TRUCK, LIFT, FORK, ELECTRIC, SOLID TIRES“, truck model number, truck serial number, contract number, lifting capacity, lift height, USN registration number, vehicle weight, shipping weight, cube dimension, n

21、ame or stamp of government inspector, date shipped, technical manual stock number, high shock test date, warranty expiration date and manufacturers name and address. The truck shall be equipped with the 3.46.2 ShiDpina data Dlate. Each forklift shall be equipped with a shipping data plate that shall

22、 show silhouette of. the forklift in transport position indicating the center of gravity and the location and capacity of the lifting and tie down attachments. . 3.46.3 Instruction Dlates. Each forklift shall be equipped with instruction plates including warnings, cautions and diagrams describing an

23、y special or important procedures to be followed in assembling, operating or servicing the forklift. Commercially proven decals may be substituted for these instruction plates. 3.46.4 Wheel loading date. a wheel loading plate to show wheel loading on each wheel when the forklift is carrying the rate

24、d load and when the forklift is unloaded. Each forklift shall be equipped with h 8 Licensed by Information Handling Services. A-A-59Li05 90143054 0004453 LT5 - A-A-5 94 05 3.46.5 Safetv desianation Dlate. Each forklift shall be equipped with a safety designation plate to show the truck manufacturers

25、 name, the trucks complete model number, the safety designation (Type EE or EX), independent testing laboratorys name, independent testing laboratorys registration or index number assigned to the inspected truck, and the date and location of the independent laboratorys inspection. 3.46.6 Batterv Dla

26、te. Each forklift shall be equipped with a battery plate to show the battery weight, dimensions, ampere-hour capacity at a 6-hour rate, voltage, number of cells, number of plates, cable lead length and position. 3.47 Bodv markinq. The USN number shall be indelibly stamped into the external plate of

27、the truck body on the right side of the truck approximately 6 inches below the center of the entrance to the operators compartment. Marking shall be in 0.25 iri high block letters and numbers. 3.48. Vehicle markinq. The vehicle shall be marked in black block letters, unless otherwise indicted, as fo

28、llows. 3.48.1USN reuistration number. The assigned USN registration number shall be painted in block in numbers 3 inches high on each side of the truck. 3.48.2 Vehicle weiuht. The words, “VEHICLE WEIGHT“ followed by the forkliftss empty weight shall be painted on each side and rear of the truck mast

29、 in numbers 2 inches high. White numbers may be used when the mast is painted black. 3.48.3 Safe workinu load. Each truck shall be marked with the letters “SWL“ followed by the trucks rated lifting capacity on each side of the mast in 2 inch high letters and numbers. White numbers and letters may be

30、 used when the mast is painted black. 3.48.4 Safetv designation. The safety designation (EE or EX) shall be painted on each side and the rear of the truck in accordance with UL 583. 3.48.5 Slinuinu and tie down. Slinging and tie down markings shall be in accordance with MIL-STD-209. 3.48.6 No rider.

31、 “NO Rider warning shall be painted in 2 inch letters on the rear of the mast. 9 Licensed by Information Handling ServicesA-A-59405 SOL8054 0004454 031 A-A-5 9 4 05 3.48.7 Paint. The words “Painted with lead free and chromate free paint on (MM/YY) by (Contractor Name)“ shall be painted in minimum 1/

32、4 inch high letters on each side of the truck. 3.48.8 Brake lininus. The words “Non-asbestos brake linings used. Replacements to be non-asbestos.“ shall be painted in 1 inch high letters on the truck. 3.48.9 ShiDboard use. Each truck shall be marked with the words “SHIPBOARD USE APPROVED“ in 1 1/2 i

33、nch high letters on each side and rear of the truck. Batteries shall be marked with the words “SHIPBOARD CERTIFIED“ in a conspicuous place on the battery case in 1 inch high letters. 3.48.10 Structural testing. Each truck shall be marked with the words “STRUCTURALLY TESTED“, the test date and the ma

34、nufacturers name in 1 1/2 inch high letters on each side of the truck. 3.48.11 EX truck. For all EX safety rated trucks, a single 6 inch wide blue diagonal stripe shall be painted at a 45 degree angle across the right side , left side and rear of the truck. . 4. REGULATORY REQUIREMENTS. 4.1 Recovere

35、d materials. use recovered materials to the maximum extent practicable in accordance with paragraph 23.403 of the Federal Acquisition Regulation (FAR). However, used, rebuilt or remanufactured components, pieces and parts shall not be incorporated in the forklift. The offeror/contractor is encourage

36、d to 5. QUALITY ASSURANCE PROVISIONS. 5.1 Contractor certi,fication. The contractor shall certify and maintain substantiating evidence that the product offered meets the salient characteristics of this Commercial Item Description and that the product conforms to the producers own drawings, specifica

37、tions, standards and quality assurance practices. The government reserves the right to require proof of such conformance prior to first delivery and thereafter as may be otherwise provided for under the provisions of the contract. 6. PACKAGING. Preservation, packaging , packing and marking for shipm

38、ent shall be specified in the contract or order. 10 Licensed by Information Handling ServicesA-A-59405 = OLB054 0004455 T78 II A-A-5 94 O 5 7. NOTES. explanatory nature that may be helpful, but is not mandatory.) (This section contains information of a general or 7.1 Referenced documents. Government

39、 Documents. Specifications and standards and handbooks. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and- supplement thereto, cited in the solicitation, (see 7.2). SPECIFICATIO

40、NS FE DERAL A-A-50271 - Plate, .Identification DEPARTMENT OF DEFENSE MIL-S-901 - Shock Tests, H.I. (High Impact); Shipboard Machinery, Equipment, and Systems, Requirements for STANDARDS FEDERAL FED-STD-595 - Colors DEPARTMENT OF DEFENSE MIL-STD-209 - Slinging Eyes and Attachments for Lifting and Tyi

41、ng Down Military Equipment MIL-STD-461 - Electromagnetic Emission Susceptibility Requirements for the Control of Electromagnetic Interference MIL-STD-810 - Environmental Test Methods MS 51336 - Lunette-Coupler, Drawbar, Ring 11 Licensed by Information Handling ServicesA-A-5 94 05 DEPARTMENT OF DEFEN

42、SE MIL-HDBK-267 (SH) -Guide for Selection of Lubricants and Hydraulic Fluids for use in Shipboard Equipment. (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the DODSSP, Standardization Document Order Desk, 700 Robbins Avenue, Ph

43、iladelphia, PA 19110-5094.) Other Government documents, drawincrs and Dublications. Unless otherwise specified, the issues are those cited in the solicitation. DEPARTMENT OF LABOR (DOL) 29 CFR, Part 1910 - Occupational Safety and Health Standards (OSHA) (Application for copies should be made to a lo

44、cal DOL officer or the Superintendent of Documents , U. S. Government Printing Office, Washington DC 20402) Non-Government Publications. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DODISS cited in the solicitation. Unless ot

45、herwise specified, the issues of,the documents not listed in the DODISS are the issue of the documents cited in the solicitation (see 7.2). AMERICAN SOCIETY OF MECHANICAL ENGINEERS(ASME) B 56.1 B56.11.4 - Forks and Fork Carriers for Powered - Safety Standard For Low Lift and High Lift Trucks Industr

46、ial Trucks (Applications for copies should be addressed to: American Society of Mechanical Engineers, 345 East 47th Street, New York,NY 10017) SOCIETY OF AUTOMOTIVE ENGINEERS, INC. (SAE) SAE 5517 - Hydraulic Hose 12 Licensed by Information Handling ServicesA-A-59405 I 90LB054 0004457 A40 A-A-5 94 05

47、 (Application for copies should be addressed to: Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, Pennsylvania 15096) . THE TIRE AND RIM ASSOCIATION, INC. (T&RA) Tire and Rim Association Yearbook (App1.i-cation for copies should be addressed to the Tire and Rim Association, Inc.,

48、 3200 W. Market St., Akron, OH 44313) UNDERWRITERS LABORATORIES, INC.(UL) UL 583- Standard for Electric-Battery-Powered Industrial Trucks (Application for copies should be addressed to: Underwriters Laboratories, Inc., 333 Pfingsten Road, Northbrook, IL 60062 (Nongovernment standards and other publi

49、cations are normally available from the organizations which prepare or distribute the documents. These documents also may be available in or through libraries or other informational services.) 7.2 Orderina data. Acquisition documents shall specify the following: (a) Title, number and date of this Commercial Item Description. (b) Type required. (see 3.1) (c) Issue of the DODISS to be cited in the solicitation, and if required, the specific issue of individual documents referenced. (d) When a government first article inspection is required, location where user t