NAVY DOD-PRF-85734 A-2004 LUBRICATING OIL HELICOPTER TRANSMISSION SYSTEM SYNTHETIC BASE《直升机传动系统人造润滑油》.pdf

1、 Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Air Systems Command, AIR-4.4.5, 22229 Elmer Road, Unit 4, Patuxent River MD 20670-1534, or e-mailed to Douglas.Mearnsnavy.mil. Since contact information can change, you may want to verify the currency of t

2、his address information using the ASSIST Online database at http:/dodssp.daps.mil. AMSC N/A FSC 9150 METRIC DOD-PRF-85734A 29 June 2004 SUPERSEDING DOD-L-85734 (AS) 21 February 1986 PERFORMANCE SPECIFICATION LUBRICATING OIL, HELICOPTER TRANSMISSION SYSTEM, SYNTHETIC BASE This specification is approv

3、ed for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for one grade of a synthetic base helicopter transmission system lubricating oil. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are spec

4、ified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that

5、 they must meet all specified requirements cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. Unless oth

6、erwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-PRF-85734A 2 SPECIFICATIONS DEPARTMENT OF DEFENSE MIL-PRF-7808 - Lubricating Oil, Aircraft Turbine En

7、gine, Synthetic Base MIL-PRF-23699 - Lubricating Oil, Aircraft Turbine Engine, Synthetic Base, NATO Code Number O-156 STANDARDS FEDERAL FED-STD-313 - Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities FED-STD-791 - Lubricants, Liqui

8、d Fuels, and Related Products; Methods of Testing (Copies of these documents are available online at http:/www.assist.daps.mil/quicksearch or http:/www.dodssp.daps.dla.mil or from the Standardization Documents Order Desk, Bldg. 4D, 700 Robins Avenue, Philadelphia, PA 19111-5094.) 2.2.2 Other Governm

9、ent documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE TECHNIC

10、AL MANUALS DEPARTMENT OF THE NAVY NAVAIR 17-15BF-62 - Fluid Analysis Spectrometer, Atomic Emission, Operation Instructions and Maintenance Instructions (Application for copies should be addressed to the Navy Inventory Point, Code 03334 (Publications/Forms Branch), 700 Robbins Avenue, Philadelphia, P

11、A 19111-5098. Their customer service telephone is (215) 697-5632). CODE OF FEDERAL REGULATIONS DEPARTMENT OF LABOR 29 CFR 1910.1200 - Occupational Safety and Health Standards - Hazard Communications Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD

12、PRF-85734A 3 (Application for copies should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the

13、issues of these documents are those cited in the solicitation or contract. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM-D92 - Flash and Fire Points by Cleveland Open Cup. (DoD Adopted) ASTM-D97 - Pour Point of Petroleum Oils. (DoD Adopted) ASTM-D445 - Kinematic Viscosity of Transparent and

14、 Opaque Liquids (and the Calculation of Dynamic Viscosity). (DoD Adopted) ASTM-D892 - Foaming Characteristics of Lubricating Oils.(DoD Adopted) ASTM-D972 - Evaporation Loss of Lubricating Greases and Oils.(DoD Adopted) ASTM-D2532 - Viscosity and Viscosity Change After Standing at Low Temperature of

15、Aircraft Turbine Lubricants. (DoD Adopted) ASTM-D2603 - Sonic Shear Stability of Polymer-Containing Oils. (DoD Adopted) ASTM-D4057 - Manual Sampling of Petroleum and Petroleum Products. (DoD Adopted) ASTM-D4177 - Automatic Sampling of Petroleum and Petroleum Products. (DoD Adopted) ASTM-E1 - ASTM Th

16、ermometers. (DoD Adopted) (Copies of these documents are available from the American Society for Testing and Materials International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959; (610) 832-9500; or through their website at http:/www.astm.org.) AMERICAN SOCIETY FOR QUALITY (ASQ) ASQ-Z1.4

17、 Sampling Procedures and Tables for Inspection by Attributes. (DoD Adopted) (Copies of ASQ-Z1.4 are available from the American Society for Quality, P.O. Box 3005, 611 East Wisconsin Avenue, Milwaukee, WI 53201-4606, or through their website at http:/www.asq.org.) SOCIETY OF AUTOMOTIVE ENGINEERS (S

18、AE) AEROSPACE MATERIAL SPECIFICATIONS (AMS) SAE AMS 3217/1 - Test Slabs, Acrylonitrile Butadiene (NBR-H), Medium-High Acrylonitrile, 65-75 (DoD Adopted) SAE AMS 3217/4 - Test Slabs, Fluoroelastomer (FKM), 65-75 (DoD Adopted) Provided by IHSNot for ResaleNo reproduction or networking permitted withou

19、t license from IHS-,-,-DOD-PRF-85734A 4 SAE AMS-T-9046 - Titanium and Titanium Alloy, Sheet, Strip, and Plate (DoD Adopted) AEROSPACE RECOMMENDED PRACTICE (ARP) SAE ARP 5088 - Test Method for the Determination of Total Acidity in Polyol Ester and Diester Gas Turbine Engine Lubricants by Automatic Po

20、tentiometric Titration (Copies of SAE documents are available from the Society of Automotive Engineers, SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001, or through their website at http:/www.sae.org.) 2.4 Order of precedence. In the event of a conflict between the text of t

21、his document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Qualification. The lubricating oil furnished under this specifica

22、tion shall be products that are authorized by the qualifying activity for listing on the applicable qualified products list before contract award (see 4.2 and 6.3). 3.2 Materials. The composition of the lubricating oil is not limited; however, materials containing barium, organic compounds of titani

23、um, and known or suspected human carcinogens (as specified by the Occupational Safety and Health Standards Hazard Communications, 29 CFR 1910.1200) are prohibited. Recycled basestocks are permitted; however, each batch must be fully tested in accordance with the qualification requirements of this sp

24、ecification. If a tricresyl phosphate (TCP) additive is used, it shall not contain more than one (1) percent of the ortho-isomer of tricresyl phosphate. 3.2.1 Acid assay. The acid components, in mole-percent, of the finished oil submitted as the qualification test sample shall be determined in accor

25、dance with FED-STD-791, method 3500, “Monobasic Acid Components of Synthetic Ester Lubricants by Gas Chromatography.” The manufacturer shall then select a range of 10 mole-percent for each acid component to bracket the values measured on the qualification sample by the qualifying laboratory. The maj

26、or acid components (10 mole-percent or greater) of the oil shall fall within the stated range for each acid. The minor acid components shall not exceed 10 mole-percent. The manufacturer may use alternate methods to determine the acid components as described in Table I, footnote 1. 3.3 Chemical and p

27、hysical requirements. The lubricating oil shall conform to table I. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-PRF-85734A 5 TABLE I. Physical, chemical, and performance requirements. Characteristic Requirement Test method ASTM or SAE FED-STD

28、791Acid assay Report (see 3.2.1) - 1/3500 Viscosity, mm2/s (cSt), at -40C (-40F), maximum Percent change after 72 hours at -40C (-40F), maximum 2/13,000 6 ASTM-D2532 - Viscosity, mm2/s (cSt), at 100C (212F) at 40C (104F), minimum 4.90 - 5.40 23.0 ASTM-D445 - Flash point, C (F), minimum 246 (475) AS

29、TM-D92 - Pour point, C (F), maximum -54 (-65) ASTM-D97 - Total acid number, mg KOH/g, maximum 0.75 SAE-ARP5088 - Evaporation loss, percent by weight, 6.5 hours at 204C (400F), maximum 3/10 ASTM-D972 - Foaming, foam volume, ml, maximum 4/5 minutes aeration at 24C (75F) 1 minute settling at 24C (75F)

30、5 minutes aeration at 93.5C (200F) 1 minute settling at 93.5C (200F) 5 minutes aeration at 24C (75F) (after test at 93.5C, above) 1 minute settling at 24C (75F) 25 none 25 none 25 none ASTM-D892 - Rubber compatibility Rubber swell, percent SAE-AMS3217/1, 72 hours at 70C (158F) SAE-AMS3217/4, 72 hour

31、s at 204C (400F) Standard silicone rubber, 96 hours at 110C (230F)Tensile strength loss of standard silicone rubber, percent, maximum 5 25 5 25 0 25 60 - 5/3604 and 3433 Compatibility Turbidity Sediment, mg/l, maximum Compatible None 10 - 6/3403 Provided by IHSNot for ResaleNo reproduction or networ

32、king permitted without license from IHS-,-,-DOD-PRF-85734A 6 TABLE I. Physical, chemical, and performance requirements - Continued. Characteristic Requirement Test method ASTM or SAE FED-STD-791Storage stability Low temperature, 6 weeks at -18C (0F) Qualification sample Stored for three years at -40

33、 to +60C (-40 to +140F) First production qualification sample Stored for 12 months at 24 5C (75 10F) No crystallization, separation or gelling. Conform to 3.3 and 3.4. 9/Pass the conformance inspection. 9/- - - 7/ 8/ 8/Thermal stability and corrosivity at 274C (525F) Viscosity change, percent, maxim

34、um 10/Total acid number change from original, maximum, 11/Metal weight change, mg/cm2, maximum 5.0 6.0 4.0 - - - 3411Sediment 12/Visual undissolved water Sediment through 1.2 micron filter, mg/l maximum 13/Total ash content, mg/l, maximum None 10 1 - 3010Shear stability, viscosity loss at 40C (104F)

35、 percent, maximum 4 ASTM-D2603 14/- Trace metal content, parts per million (ppm), maximum Aluminum (Al) Iron (Fe) Chromium (Cr) Silver (Ag) Copper (Cu) Tin (Sn) Magnesium (Mg) Nickel (Ni) Titanium (Ti) Silicon (Si) Zinc (Zn) Lead (Pb) Molybdenum (Mo) Sodium (Na) Boron (B) 2 2 2 1 1 11 2 2 2 10 2 2

36、3 2 2 15/ - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-PRF-85734A 7 TABLE I. Physical, chemical, and performance requirements - Continued. Characteristic Requirement Test method ASTM or SAE FED-STD-791Corrosion and oxidative stability a) 72

37、hours at 175C (347F) Viscosity, percent change 10/Total acid number change, maximum 11/Metal weight change, mg/cm2, maximum Steel Silver (Ag) Aluminum (Al) Magnesium (Mg) Copper (Cu) Titanium (Ti) Sludge content (filtered through 10 m), mg/100 ml of oil, maximum -5 to +15 2.0 0.2 0.2 0.2 0.2 0.4 - 5

38、0 - 16/5308 Corrosion and oxidative stability b) 72 hours at 204C (400F) Viscosity, percent change 10/Total acid number change, maximum 11/Metal weight change, mg/cm2, maximum Steel Silver (Ag) Aluminum (Al) Magnesium (Mg) Copper (Cu) Titanium (Ti) Sludge content, (filtered through 10 m), mg/100 ml

39、of oil, maximum 0 to +30 3.0 0.2 0.2 0.2 0.2 0.4 - 50 - 16/5308 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-PRF-85734A 8 TABLE I. Physical, chemical, and performance requirements - Continued. Characteristic Requirement Test method ASTM or SAE

40、 FED-STD-791Corrosion and oxidative stability c) 72 hours at 218 C (425 F) Viscosity, percent change, maximum 10/Total acid number change, maximum 11/Metal weight change, mg/cm2, maximum Steel Silver (Ag) Aluminum (Al) Magnesium (Mg) Copper (Cu) Titanium (Ti) Sludge content (filtered through 10 m),

41、mg/100 ml of oil, maximum 150 10.0 0.2 0.2 0.2 - - 0.2 50 - 16/5308 1/Alternate methods may be used if approved by the qualifying activity; however, only FED-STD-791, method 3500, “Monobasic Acid Components of Synthetic Ester Lubricants by Gas Chromatography,” shall be used for referee tests. 2/The

42、initial viscosity shall be determined 35 1 minutes after the viscometer is placed in the bath maintained at -40 1C (-40 2F) and again at 72 hours 5 minutes after completion of initial viscosity. 3/Bath temperature shall be maintained at 204C 1C (400F 2F), for a 6.5 hour test period. ASTM-E1, Thermom

43、eter 80F shall be used. Air temperature shall be maintained at 204C 1C (400F 2F), using a preheater, if necessary. 4/Complete foam collapse is that point at which no more than a single row of bubbles remain around the cylinder wall and air inlet tube. If this ring of bubbles around the cylinder wall

44、 contains segments having two or more layers of bubbles and the difference in height of the foam in the ring is not greater than 10 milliliters (ml), complete foam collapse is the point at which a break occurs in the ring of bubbles without subsequent reforming of the ring. 5/SAE-AMS3217/1 and SAE-A

45、MS3217/4 shall be tested in accordance with FED-STD-791, method 3604, “Swelling of Synthetic Rubber by Aircraft Turbine Lubricants.” Standard silicone rubber shall be tested in accordance with FED-STD-791, method 3433, “Compatibility of Synthetic Aircraft Turbine Lubricants with Silicone Rubber.” 6/

46、See paragraph 4.4.1 for test method details. 7/See paragraph 4.4.2 for test method. 8/See paragraph 4.4.3 for test method. 9/Tentative qualification approval shall be given to products meeting all other tests of the qualification inspection (see 4.2). Final qualification approval will be awarded upo

47、n successful completion of the extended storage stability tests. Failure to pass the extended storage stability tests is cause for withdrawal of qualification approval (see 4.4.3). 10/Compared with viscosity of new oil samples tested at 40C (104F). 11/The total acid number shall be determined in acc

48、ordance with SAE-ARP 5088. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-PRF-85734A 9 12/Sediment measurement may be made using a silver membrane filter. 13/If the total sediment does not exceed 1 mg/l, the ash content does not need to be determined. 14/Use an irradiation period of 30 minutes on a 30 ml oil sample at a power setting which causes 11.5 0.5 percent viscosity loss to a 30 ml sample of ASTM Reference Fluid A, when irradiated for five minutes. A