NAVY DOD-STD-2106-1986 DEVELOPMENT OF SHIPBOARD INDUSTRIAL TEST PROCEDURES《工业用船测试步骤改进》.pdf

1、- DOD-STD-2106 QC m 7777733 0064620 3 m e.- v“ DOD-STD-2106(NAVY) 31 JULY 1986 MILITARY STAN.DARD DEVELOPMENT OF SHIPBOARD INDUSTRIAL TEST PROCEDURES i DlSTRlBUTlON STATEMENT A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitt

2、ed without license from IHS-,-,-DOD-STD-2106( NAVY) DEPARTMENT OF DEFENSE Washington, D.C* 20301 Development of Shipboard Industrial Test Procedures DOD-STD-2 106 ( NAYY) This military standard is approved for use by all Commands of the Department of the Navy and it is available for use by all Depar

3、tments and Agencies of the Department of Defense. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use to improve this document should be addressed to: Commanding Officer, Naval Ordnance Station, Standardization/Doournentation Division (5241, Indian

4、Head, MD 20640-5000 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. ii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-STD-2106( NAVY) FOREWORD This Stan

5、dard describes an engineering process for defining test requirements and developing test outlines and test procedures for use principally in the shipyard industrial environment. It also includes a standardized format to be used in documenting those test outlines and test procedures. This Standard wi

6、ll normally be invoked in its entirety when test procedures are being developed for new equipment .and systems or when existing equipment and systems have undergone major modification. When technically adequate test procedures exist for the same or similar equipment and systems, the requirements of

7、this Standard may be tailored to take advantage of previous development efforts. The decision as to when and how this Standard will be invoked on a given test program will be made by the appropriate program manager; however, it is neither the intent nor purpose of this Standard to require needless r

8、edevelopment or reformatting of technically adequate existing test. documentation. iii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Paragraph 1. 1.1 1.2 2. 2.1 2.1.1 2.1.2 2.2 2.3 4. 4.1 4.2 4.3 403.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.

9、9 4.3.10 4.311 DOD-STD-2106 (NAVY) CONTENTS Title REFERENCED DOCUMENTS. o . . Government documents . . . . . . . . . . Specifications, standards, and handbooks . . . . . Other Government documents, drawings, and publications Other publications . . . . . . . Order of precedence. . . . . . . -. DEFINI

10、TIONS o o a Characteristic . . . . . . . . . . Combat system. . . . . . . . . Contract Data Requirements List (CDRL) Data ftem DescriPtion (DID). Equipment. . . . . . . Function . . . . . . . Shipboard industrial test, Inspection . . . . . . Interface. . . . . . . Ship system. . . . . . System . . .

11、 . . . . . . . Test. Test elements. . . . . . Test outline . . . . . Test procedure . . . . . Validation . . . . . . Verification . . . . GENERAL REQUIREMENTS. . . o Security classification. Test environment . . . Text style . . . . . . Wording of text. e . o . a 0 . . . . . o . . . . Grammatical pe

12、rson and mode. Level of writing . . . Nomenclature . . . . . e . o o . . . . . . o . . o * . . . . Capitalization and punctuation Spelling . . . . . . . . . Abbreviations. . . . . . Signs and symbols. . . . . Type style . . a . . . Spacing requirements . . . Page numbering . . . . o . 0 . . o o . .

13、. . . o . 0 o * o . o 0 o . . . . . o . . . . . . o . . . . . . . . * . a o . iv 0 W o . . o . * o . . . . . . . . o o . * . . . o O . o . . . e . . o . . o * . . 0 . . . . . . . . * . * . o . . . . . . . . o . . o . . . . o o . * . . . . . . o . . . * . . . . o . o . . . * o . . . . . . . . . . . o

14、 . . . . o . . . . o . . . . . . b 0 . . o o . . . . b . . . . . . o 0 . 0 * . . W o o . . . . o . b . . b 4 c . . 0 . O o . . . . * . o o o . . . . . . . . 0 . * 0 . b . o . . . . o . . . o . . . . o . . o . * . o . . o 8 . * . . o . o . . o W o o 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7

15、 7 7 7 7 8 8 8 8 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Paragraph 4.3.12 4.4 5 . 5.1 5.1.1 5.2 5.2.1 5.2.1.1 5.2.1.2 5.2.2 5.2.2.1 5.2.2.2 5.2.2.3 5.2.3 5.2.4 5.2.4.1 5.2.4.2 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.9.1 5.2.9.2 5.2.9.3 5.2.9.4 5.

16、2.10 5.2.11 5.2.11.1 5.2.11.2 5.2.12 5.2.12.1 5.2.12.2 5.2.12.3 5.3 5.4 5.4.1 5.4.2 5.4.3 5.5 5.5.1 5.5.2 5.5.3 5.5.4 5.5.5 5.5.6 DOD-STD-2106(NAVY) CONTENTS (Continued) Title Single-sided pages . standard Data Item Descriptions DETAILED REQUIREMENTS . Teststages Grooming Engineering process Equipme

17、nt and system definition Breakdown diagram content . Interfaces . Test element identification Functional analysis Characteristics analysis Interface analysis . Test element selection . Test stage determination Test stage guidelines . Test stage assignment . Redundancy analysis Test element grouping

18、. Test outline preparation Test outline submittal . Relationship of this Standard to Test procedure development . Test data recording sheet . Test conditions and equipment . General instructions Initial test procedure submittal . Test procedure verification Verification process Testing steps . . . .

19、 . . . . Verification Analysis Record submittal Final test procedure development Verification Record analysis Final test procedure submittal . Reverification . Final documentation submittal . . Quality assurance . Inspection of documentation Quality assurance in-process review Inspection of packagin

20、g Packaging . Preliminary copy Reproducible copy . Classified material . Original artwork Container information . Packing list V Page 8 9 9 9 9 9 10 10 10 11 11 . 12 12 13 13 13 13 14 14 15 15 15 15 16 16 16 17 17 17 18 18 19 19 19 19 19 19 19 19 20 20 20 20 20 20 Provided by IHSNot for ResaleNo rep

21、roduction or networking permitted without license from IHS-,-,-Fiaure 1 2 3 4 5 6 7 8 9 10 11 12 13 Atmendix A B C D E DOD-STD-ZLOb QC E 4447qLL I3flb%25 2 m -_ DOD-STD-2206 ( NAVY) FIGURES Title Engineering Process for Test Documentation Development , . Breakdown Diagram of Radar Receiver Transmitt

22、er Equipment. Breakdown Diagram of Fuel Oil Service Purifier Equipment Breakdown Diagram of Surface Search Radar System . , . . , Breakdown Diagram of Fuel Service System , . . , . . , . Functional Analysis Results for Surface Search Radar System.,.,.,., Functional Analysis Results for Fuel Oil Serv

23、ice Purifier Equipment . Characteristic Analysis Results for Surface Search Radarsystem. . Characteristic Analysis Results for Fuel Oil Service Purifier Equipment . Completed Interface Analysis Form for Surface Search Radarsystem, . Completed Interface Analysis Form for Fuel Oil Service Purifier Equ

24、ipment . Completed Verification Form for Surface Search Radar System Test (2 sheets) . Completed Verification Form for Fuel Oil Service Purifier System Test (2 sheets). APPENDICES Title Test Stage Definitions Test Outline and Test Procedure Format and Content Abbreviations and Acronyms OrderingData.

25、 Tailoring Instructions Page 21 22 23 24 25 26 26 27 27 28 29 30131 32/33 Page 35 39 51 52 55 vi Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-STD-2106 QC M 7997731 00611626 I.I m DOD-STD-2106 (NAVY) 1. SCOPE 1.1 Principal statement. This Stand

26、ard describes the engineering process to be used in the development of the content of shipboard industrial test procedures for equipment and systems. 1.2 Applicability. This Standard is intended to be used by either contractor or Navy organizations in the development of industrial test procedures fo

27、r shipboard equipment and systems. It applies to test procedures used during initial installation, after repair or modification, and after extended shutdown periods. The Standard applies to test procedures used during ship construction, modernizations, overhauls, and restricted availabilities. Provi

28、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-STD-2306 QC m 9797933 00b11627 b 2. REFERENCED DOCUMENTS 2.1 Government documents. 2.1.1 Standards. Unless otherwise specified, the following standards of the issue listed in that issue of the Department

29、 of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation form a part of this standard to the extent specified herein. STANDARDS MILITARY MIL-STD-12 Abbreviations for Use on Drawings, Sgecifications, Standards, and in Technical Documents MIL-STB- MIL-STD- 7- 1 Mechanic

30、al Symbols 364 Preferred General Purpose Electronic Test Equipment 2.1.2 Other Government documents and publications. The following other Gover*nment documents and publications form a part of this standard to the extent specified herein. PUBLICATIONS FEDERAL Cataloging Handbook H4 Federal Supply Cod

31、e for Manufacturers Library of Congress United States Government Printing Office Style Catalog No. 2253.U58 Manual DEPARTMENT OF DEFENSE DOB 5220.22M Industrial Security Manual for Safeguarding Classified Information DEPARTMENT OF THE NAVY NAVSEA OP 1700 Standard Fire Control Symbols (Copies of stan

32、dards and publications required by contractors in connection with specific acquisition functions should be obtained from the bontr-actin8 activity or as directed by the contracting officer.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-STD-2

33、106 QC W 7777713 00611628 8 W DOD-STD-2106(NAVY) 2.2 Other publications. The following documents form a part of this standard to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DODISS specified in th

34、e solicitation. The issues of the documents which have not been adopted shall be those in effect on the date of the cited DODISS, AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI Y14.15 Electrical and Electronics Diagram (Application for copies should be addressed to the American National Standards

35、 Institute, 1430 Broadway, New York, NY 10018.) INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE STD 91 Graphic Symbols for Logic Functions IEEE STD 200 Reference Designations for Electrical and Electronic Parts and Equipment (same as ANSI Y32.16) IEEE STD 315 Graphic Symbols for Electr

36、ical and Electronic Diagrams (including Reference Designation Class Designation Letters (same as ANSI Y32.5) (Application for copies should be addressed to the Institute of Electrical and Electronic Engineers, Standards Operations, 345 East 47th Street, New York, NY 10017.) (Nongovernment standards

37、are generally available for reference from libraries. They are also distributed among non-government standard bodies and using Federal agencies.) 2.3 Order of precedence. In the event of a conflict between the text of this standard and the references cited herein, the text of this standard shall tak

38、e precedence. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I DOD-STD-2LOb QC 9799911 0064629 T DOD-STD-2106(NAVY) 3 . DEFINITIONS 3.1 Characteristic. Any quality, property, capacity, or trait of an equipment or system. 3.2 Combat srstem. A combi

39、nation of equipment and systems that operate in concert to accomplish the functions of detecting, tracking, identifying, processing, evaluatng, and controlling the engagement of hostile threats either actively or passively. 3.3 Contract Data Reauirements List (CDRL). A contract form which provides i

40、n one place in the contract, a list of data items required to be delivered under the contract. DD Form 1423 is used for this purpose. 3.4 Data Item Description (DID). A form which defines the format and content of a single deliverable data product. DD Form 1664 is used for this purpose . 3.5 Eauipme

41、nt. A single unit of hardware or a closely related group of hardware unit8 that is essentially irreducible for purposes of testing. 3.6 Function. Any action or operation that an equipment or system is intended to perform that can be demonstrated through testing. 3.7 Shipboard industrial test. A test

42、 conducted aboard ship to verify acceptable operation following installation, reinstallation, overhaul, repair, or periods of inactivity. 3.8 fnseotion. A qualitative examination of the physical aspects of production, construction, and installation; e.g., workmanship, completeness of work, material

43、condition, physical location. 3.9 Interface. A connection between two equipment items or systems. 3.10 Ship svstem. A combination of equipment that operates in concert to accomplish all of the active and passive functions associated with propulsion, electrical, hull, or auxiliary features of a ship.

44、 3.11 System. A combination of two or more equipment items that operate in concert to accomplish an operational function or set of functions. 3.12 - Test. A predetermined set of conditions, operations, and measurements that enable quantitative assessment of equipment and system operability and readi

45、ness to support mission objectives. Tests are documented by test procedures and performed as part of the industrial test program. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-STD-2106 QC = 77777LL 006b30 b W DOD-STD-2106( NAVY) a . I - o 3.1

46、3 Test elements. Functions, characteristics, or interfaces that may be verified or demonstrated through testing. 3.14 Test outline. A summary description of a single test procedure. For test documentation prepared in accordance with this Standard, the test outline is the general information containe

47、d at the front of each test procedure. 3.15 Test procedure. A detailed step-by-step description of the operations to be performed during the conduct of a specific test. Test procedures include information and forms required to plan for and conduct tke test; e.g., test equipment required, estimated t

48、est time, test data recording sheets, expected results, and other related information. 3.16 Validation. Verifying the feasibility, safety, accuracy, and efficiency of a test procedure through conduct in the environment for which the test was written. Validation is one method of verification. 3.17 Ve

49、rification. A process by which the feasibility, safety, accuracy, and efficiency of a test procedure is evaluated through performance of the test. The test procedure may be performed aboard ship, in a land-based test site or industrial plant, or at some other appropriate facility. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without