NAVY MIL-A-22262 B-1993 ABRASIVE BLASTING MEDIA SHIP HULL BLAST CLEANING《船体喷抛清理喷沙法媒质》.pdf

1、MIL-A-222b2B m 9999906 1858156 352 m MIL-A-22262B(SH) 5 Avril 1993 SUPERSEDING 6 February 1987 MIL-A-22262A(SH) MILITARY SPECIFICATION ABRASIVE BLASTING MEDIA SHIP HULL BLAST CLEANING This specification is approved for use by the Naval Sea Systems Command, Department of the Navy, and is available fo

2、r use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers nonmetallic abrasive materials used in the blast cleaning of metal surfaces and glass reinforced plastic surfaces, such as ships hulls and tanks, for removing rust, scale, old paint and

3、marine growth and to provide surfaces that are clean and suitable for painting. Abrasive inorganic materials are, for example, minerals and slags. Inorganic abrasives are used to remove coatings to bare metal. Inorganic abrasives have set limits for toxic metal content and radioactivity and meet Env

4、ironmental Protection Agency hazardous waste requirements. In addition, Navy worker health and safety requirements and Navy corrosion control requirements have also been addressed. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications. standards, and handbooks. The following specifi

5、cations, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the soli

6、citation (see 6.2). SPECIFICATIONS FEDERAL RR-S-366 - Sieve, Test. UU-S-48 - Sacks, Shipping, Paper. MI LI TARY MIL-1-45208 - Inspection System Requirements. MIL-E-51454 - Ethyl Alcohol (Ethanol). Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use

7、in improving this document should be addressed to: Commander, ATTN: SEA 05442, Naval Sea Systems Command, 2531 Jefferson Davis Hwy., Arlington, VA 22242-5160 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC N/A FSC 535

8、0 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-22262B = 9999906 1858157 299 STANDARDS FEDERAL FED-STD-313 - MILITARY MIL-STD-129 - MIL-STD-147 - Material Safet

9、y Data, Transportation Data And Disposal Data For Hazardous Materials Furnished To Government Activities. Marking for Shipment and Storage. Palletized Unit Loads. (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Standardizati

10、on Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 Other Government documents. drawings, and Dublications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specif

11、ied, the issues are those cited in the solicitation. U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) Federal Re ister (FR), Volume 55, paragraph 11798, March 19, f990 (55 FR 11798), Toxicity Characteristic Leaching Procedure (TCLP). Federal Register (FR), Volume 55, paragraph 26986, Subparagraph 261.24,

12、June 29, 1990, Maximum Concentration Contaminants for the Toxicity Characteristic. OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) Occupational Health and Safety Administration, 29 CFR Parts 1910, 1915, 1917, 1918, 1926 and 1928 - Hazard Communication Act, Final Rule. U.S. DEPARTMENT OF TRANSPO

13、RTATION (DOT) CFR, Title 49. Part 11, 49 CFR Part 107 - Performance-Oriented Packaging Standards STATE OF CALIFORNIA DEPARTMENT OF HEALTH SERVICES California Administrative Code, Title 22, Division 4, Chapter 30, Minimum Standards for Management of Hazardous and Extremely Hazardous Waste, Section 66

14、699, Persistent and Bioaccumulative Toxic Substance, p. 1800.77 (Register 85, No. 2) California Administrative Code, Title 17, Subchapter 6, Section 92520 (California Test Method 371-A) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-222628 9

15、999906 1858158 125 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) C 117 - Standard Test Method for Materials Finer Than 75 m (No. 200 C 136 - Standard Method for Sieve Analysis of Fine and Coarse C 188 - Standard Test Method for Density of Hydraulic Cement. C 702 - Standard Methods for Reducing F

16、ield Samples of Aggregate D 75 - Standard Practice for Sampling Aggregates. (DOD adopted) D 1411 - Standard Test Methods for Water-Soluble Chlorides Present D 3951 - Standard Practice for Commercial Packa hg. (DOD adopted) D 4940 - Conductimetric Analysis of Water Solub 7 e Ionic Contamination E 113

17、2 - Health Requirements Relating to Occupational Exposure to Sieve in Mineral Aggregates by Washing. (DOD adopted) Aggregates. (DOD adopted) (DOD adopted) to Testing Size. as Admixes in Graded Aggregate Road Mixes. of Blasting Abrasives. Quartz Dust. (Application for copies should be addressed to th

18、e American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) STEEL STRUCTURE PAINTING COUNCIL Coating and Lining Inspection Training Manual (Application for copies should be addressed to the Steel Structure Painting Council, 4400 Fifth Avenue, Pittsburgh, PA 15213-2683.)

19、UNITED NATIONS (UN) UN - Performance Oriented Packaging. (Application for copies should be addressed to Labelmaster, 5724 North Pulaski Road, Chicago, IL 60646.) (Non-Government standards and other publications are normally available from the organizations that prepare or distribute the documents. T

20、hese documents also may be available in or through libraries or other informational services.) 2.3 Order of Drecedence. In the event of a conflict between the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards

21、), the text of this specification shall take precedence. Nothin in this specification, however, shall supersede applicable laws and regulations un f ess a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Qualification. The abrasive materials furnished under this specification shall be produ

22、cts which are authorized by the qualifying activity for listing on the applicable qualified products list at the time set for opening of bids (see 4.3 and 6.4). 3.2 Material. The abrasive material shall be manufactured as required to produce a product which is uniform, homogeneous, noncaking, and fr

23、ee flowing, in full conformance with the requirements of this specification. Also, the abrasive material which contains specific agents such as organic matter, asbestos, and wollastonite and pectolite minerals, and actinolite and tremolite minerals, water soluble and toxic substances (except as allo

24、wed by this specification), or other extraneous materials and entirely suitable for the purpose intended shall be appropriately documented. The specific agent must not have been intentionally added 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI

25、L-A-222b2B 999990b 1858l159 Ob1 to the abrasive media. Where the agent is present in the media, as a result of being an impurity or as a trace constituent of other materials, levels of this agent shall be maintained as low as feasible and under no circumstances shall levels of the agent in the media

26、 exceed 0.001 percent by weight of the material. The abrasive may be any material meeting the requirements of this specification. 3.3 Recovered materials. Unless otherwise specified herein, all equipment, material, and articles incorporated in the products covered by this specification shall be new

27、and may be fabricated using materials produced from recovered materials to the maximum extent practicable without jeopardizing the intended use. The term “recovered materials“ means materials which have been collected or recovered from solid waste and reprocessed to become a source of raw materials,

28、 as opposed to virgin raw materials. None of the above shall be interpreted to mean that the use of used or rebuilt products is allowed under this specification unless otherwise specifically specified. 3.4 Quantitative reauirements. The abrasive shall conform to the quantitative requirements and as

29、specified herein. 3.4.1 Particle size distribution. Particle size distribution shall be specified by the contracting activity (see 6.2). 3.4.1.1 Sieve analvsis. When subjected to the sieve analysis as specified in 4.5.3, the abrasive material shall conform to the particle size distribution requireme

30、nts (see 6.2). 3.4.2 Friabilitv. The spent abrasive shall meet the requirements of California Administrative Code, title 17, subchapter 6, section 92530 and shall be listed on the most recent list of abrasives approved for use in open air blasting in the state of California (see 4.5.4). 3.4.3 Moistu

31、re content. The moisture content of abrasive material shall be less than 0.5 percent by weight as specified (see 4.5.5). 3.4.3.1 Delivery in sacks. The moisture content of abrasive material delivered in bags or sacks shall be less than 0.5 percent by weight as specified (see 4.5.5). 3.4.3.2 Delivery

32、 in bulk. When dry material is specified (see 6.2), the moisture content of the abrasive shall be less than 0.5 percent by weight. There is no moisture limitation on bulk abrasives not specified as dry material. The abrasive is purchased by weight, therefore the moisture content of the wet material

33、shall be determined as specified in 4.5.5 and a correction factor derived from the formula as specified in 3.4.3.3 shall be applied to the gross weight of the wet material. 3.4.3.3 Correction of gross weight of bulk shiments for moisture content. When abrasives are acquired by net weight in bulk (se

34、e 6.2), the moisture content of the material shall be accurately determined at the time of weighing and the new weight calculated by subtracting the amount of moisture present from the gross weight, as follows: New weight = Gross weight X (1 - percent moisture/100) 3.4.4 Weight channe on ignition. T

35、he abrasive weight change as a result of ignition shall be within the range minus 1.0 percent (weight loss) to plus 5.0 percent (weight gain) (see 4.5.6). 3.4.5 Chloride content. The chloride content of the abrasive shall be less than 0.03 percent by weight (see 4.5.7). 4 Provided by IHSNot for Resa

36、leNo reproduction or networking permitted without license from IHS-,-,-MIL-A-22262B m 999990b L8581b0 883 3.4.6 Free flow. A minimum of 99 percent of the abrasive material shall flow freely from the test cylinder, with no apparent solidification or clump formation (see 4.5.8). 3.4.7 Crystalline sili

37、ca. The manufacturer shall certify that when evaluated in accordance with 4.5.9, the maximum crystalline silica content of the abrasive shall be 1.0 percent by weight. Crystalline silica shall not be intentionally added to the abrasive media. 3.4.8 SDecific eravitv. The minimum specific gravity of t

38、he nonmetallic abrasive material shal be 2.5 (see 4.5.2). 3.4.9 Carbonates and msum. Carbonates and gypsum shall not be detected (see 4.5.1). 3.4.10 Conductivity. The conductivity shall be less than 290 microsiemens per square centimeter (micromhos/cm) (see 4.5.10). 3.4.11 Oil content. The oil conte

39、nt shall be less than 0.030 percent by weight (see 4.5.11). 3.4.12 Hazardous waste minimization. 3.4.12.1 Soluble and total metal content. The manufacturer shall certify that when tested as specified in accordance with California Administrative Code, Title 22, the soluble metals content and total me

40、tal content of the abrasive shall not exceed the values which cause the material to be classified as a hazardous waste (see tables I and II). To ensure that the abrasive material meets the requirements of the California Administrative Code, Title 22, for the soluble metal content (table I) and the t

41、otal metal content (table 11) (see 6.3), the material shall be tested in accordance with 4.5.12.1. 1s content. lJ Maximum TABLE I. Soluble meta Requirement Metals content (soluble), mg/L Antimony and/or its compounds Arsenic and/or its compounds Barium and/or its compounds Beryllium and/or its compo

42、unds Cadmium and/or its compounds Chromium (VI) compounds Chromium and/or chromium (III) Cobalt and/or its compounds Copper and/or its compounds Fluoride salts Lead and/or its compounds Mercury and/or its compounds Molybdenum and/or its compounds Nickel and/or its compounds Selenium and/or its compo

43、unds Silver and/or its compounds Thallium and/or its compounds Vanadium and/or its compounds Zinc and/or its compounds (excluding barite) compounds II c/ Some of the limits specified in this specification are lower than required by the State of California Dept. of Health Services. Users may require

44、lower than 5 5 100 O. 75 1 5 25 80 25 180 1.0 0.2 35 10 1 5 7 24 50 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-specified limits for toxic components as deemed necessary for local environ- mental and occupational safety and health requirements.

45、 weighted averages. The airborne “ceiling values“ are different from this table. manufacturer lot certification see 4.4.2 in some cases are lower than what is required by this table. - 2/ The values listed are instantaneous values for toxic materials and are not time - 3/ Values listed for toxicolog

46、ical administrative review see 3.4.12.3.2 and TABLE II. Total metals content. I/ 2J 2/ Requirement Maximum Metals content (total), weight percent Antimony and/or its compounds Barium and/or its compounds 0.05 Afsenic and/or its compounds 0.05 (excluding barite) 1.00 Beryllium and/or its compounds O.

47、 0075 Cadmium and/or its compounds 0.01 Chromium (VI) compounds Chromium and/or chromium (III) 0.05 compounds 0.25 Cobalt and/or its compounds 0.80 Copper and/or its compounds 0.25 Fluoride salts 1.80 Lead and/or its compounds 0.01 Mercury and/or its compounds o. 002 Molybdenum and/or its compounds

48、0.35 Nickel and/or its compounds 0.10 Selenium and/or its compounds O. 24 Vanadium and/or its compounds 0.07 Thallium and/or its compounds 0.05 Silver and/or its compounds 0.01 O. 50 Zinc and/or its compounds - prepare representative samples as specified in 4.4.3. 4.4.3.3 SamDline at deliverv. Obtai

49、n composite samples as specified in 4.4.1.5; prepare representative samples as specified in 4.4.3. 4.4.4 Riffle samDler. A riffle-type sampler in accordance with ASTM C 702 is preferable to hand quarterin and may be substituted for the mixing and quartering procedures specified in 4.4. f .2 and 4.4.3. When riffle sampler is used it shall be used in accordance with ASTM C 702. 4.4.5 Preliminary samDle analvsis. The following procedure shall be performed at the sample preparation site. A