NAVY MIL-A-60693-1967 ACTUATOR EXPLOSIVE ROTARY 1000-27 REMANUFACTURED METAL PARTS ASSEMBLY《1000-27 改制金属零件旋转式火药致动装置》.pdf

1、MIL-A-60673 13 7997706 0340966 b W MIL-A-O(MU) 26 April 1967 MILITARY SPECIFICATION ACTUATOR, EXPMS IVE, ROTARY 1000 - 27 REXVWIUFACTURED M3TAL PARTS ASSEMBLY 1. SCOPE 1.1 This specification covers Actuator, Explosive, Rotary 1000-27 Remanufactured Metal Parts Assembly. and used in conjunction with

2、other propellant actuated devices in aircrew emergency escape systems. 2. APPLICABLF: DOCUMENTS The assembly will ultimately be loaded 2.1 The following docum2nts of the issue in effect on date of invitation for bids or request for proposal form a part of this specification to the extent specified h

3、erein. SPECIFICATIONS Mil it ar y MIL-A-2550 - Ammunition and Special Weapons, General Specification For STANDARDS Military MIL-STD-105 MIL-STD-109 MIL-STD-639 MIL-STD-1167 - Ammunition Data Card - Sampling Procedures and Tables for Inspection - Quality Assurance Terms and Definitions - Surface Roug

4、hness Values Preferred for Army by Attributes Ordnance Materiel DRAWDIGS Munitions Command Cg218443 Cg218444 - Carton, Packing Ammunition, for Rotary - Box, Packing Ammunition, for Rotary Actuator, Actuator, 1000 or 1925 series 1000 or i925 Series Talley Industries 1000-27 - Rotary Actuator Assembly

5、 Licensed by Information Handling Services. MIL-A-60693() (Copies of specifications, standards, and drawings required by contractors in connection with specific procurement fhnctions siquld be obtained frox the procuring activity or as directed by the contzacting officer.) 3- 3.1 General.- Materials

6、, parts and askenhlies shall comply with the re- . quiremats specified on the applicable drctwings and referenced specifications. 3.2 Hydrostatic pressure.- The body subassdly, Part Number lOOO-i35 (Talley) and end closure Phg, Part Nuniber- 1000-133 (Talley) shall withstand a hydrostatic gressue of

7、 7500 pounds per sguaye bch (psi) for i5 seconds, min- imum, without deformation or mechanical failure (See 6.1). 3.3 Metal pasts assembly.- Parts shall be combined to produce a metal parts assembly which conforms to the requiremeats of the assembly. threaded joints shall be assembled hand-tigh-t;.

8、All 3.3.1 The remanufactured Actuator metal parts assembly shall contain new parts in accordance with Table I. Part Nuniber Name of Part Pin, Shear Packing, O-Rings Packing, O-Rings Packing, O-Rings Packing, O-Rings Packing , O-Rings Stud, Shear Strap, Assembiy Pellet Packing , O-RhgS 1019 (Talley)

9、ilac9021-0l2 1439021-018 Msgo2i-0m IS921-O32 9021-009 MS 921-O14 1003 (Talley) 1000-154 (Talley) i006 (Talley) 3.4 Protective finish.- Protective finish shall be in accordance with the applicable specifications and drawings and shall apply to all surfaces of the component, regardless of the configur

10、ation. ponents shall have the existing protective finish stripped and the specified protective finish reap2lied (See 6.2 and 6.3). Remanufactured exterior com- 3.5 Residual magnetism.- The metal parts assembly shall not deflect the indicator of the approved compass more than 3 degrees in either dire

11、ction when passed in front of the compass at a distance of 6 inches (See 6.4). 3.6 Workmanship.- The requirements for workmanship are as specified on the applicable drawings, referenced specifications and the following: 2 Licensed by Information Handling Services 3.6.1 Metal defects.- The part shall

12、 be free from cracks, splits, or other metal defects. 3.6,2 Burr.- The part shall not have a burr which ixight interfere with v the assedly or function of the item or Thich might be injurious to personnel handlbng he item, 1 3.6.3 Foreign matter.- The part or assembly shall no contain chips, dirt, g

13、rease, rust, corrosion or other foreign matter. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. - Unless otherwise specified in the con- tract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. the supplier may ut

14、ilize his own facilities or any commercial laboratory acceptable to the Government. any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed re- quirements. Except as otherwise specified, The Governent res

15、erves the right to perform 4.1.1 Quality assurance terms and definitions. - Reference shall be made to MIL-STD-109 to define the Quality Assurance terms used. - 4.1 o 2 Inspection. - Inspection shall be in accordance with MIL-A-2550. 4.2 Inspection provisions. 4.2.1 Lot. - 4.2.1.1 Submission of prod

16、uct.- The product shall be submitted in accordance with MIL-STD-105. 4.2.1.2 Size of lot.- For the p-qose of identification and shipment, the shipping lots of metal parts assemblies shall consist of 1200 Actuators, max- imum, exclusive of test samples, provided the homogeneity of remanufacturing pro

17、cess has been retained throughout the inspection lot. shipped upon approval of the contracting officer. A smaller lot may be 4.2.2 Examination e - The Ordnance Standard Finish Blocks prescribed in MIL-STD-639 shall be used as a basis of comparison for surface roughness deter- mination. Four power (4

18、X) magnification may be used in performing visual examhatkm for such defects as burr and foreign matter. k,2,S,b Reclaimed parts. - Examination of reusable parts, which require no reprocessing shal be limited to inspection of defects that require visual type inspection! such defects. One hundred per

19、cent examination shall be performed for all All, nonconforming parts shall be rejected. 3 Licensed by Information Handling Services4.2.2.2 Reprocessed pazte.- One hundred percent examhation shall be performed for all critical defects. Examhation for major arid minor defects shall be performed on a d

20、efect basis h accordance with-the classification of defects contained herein, using the sampling plan and associated criteria in Tables If and III. criteria in Table II shall be used, minor group, %he criteria in Table III shall be used, material shall be rejected. For an individual defect (shgle ch

21、aracteristic) the For total defects withh a major or All nonconforming mm II Maj or Minor Lot Size Sample Size Accept Reject Accept Reject a. - 300 100% Exmination 301 - 1300 110 a 2 1301 - 3200 3.50 .2 3 3201 - 8000 225 3 4 8001 - 22000 300 4 5 TABU III Total Allowable Defects Per Sample Size Sampl

22、e Shes for Major Defects Number of defect. in Class 2- 3 4- 7 8 - 19 20 - 43 Over - 43 1 2 2 3 3 4 4 5 6 8 110 150 Number of Defects in Class 2- 3 4- 7 8 - 16 Over - 48 17 - hc% 2 3 3 4 4 5 6 8 8 11 2 3 4 5 225 3 4 5 8 1% 225 4 5 8 la. 17 3 4 5 6 300 1 4 5 7 10 a4 5 7 10 14 20 4 Licensed by Informat

23、ion Handling ServicesMIL-A-60699 (MU) 4.2.2.3 Breech, Brawhg 1001, covering a detail of Drawing 1000-27 Defect 101. 102. 103. Shear pin hole 104. Metal defec.tive 105. 106. Surface fhish 5soper 107, Burr 108, porei matter Pitch dimeter of thead, mx. Minor diameter of thread, max. P-sotective fhish i

24、nadequate or defectLve Method of Pns-gectioan Gage Gage GWF Visual visua1 Visual Visual Visual None defined - 4.2.2.4 1000-27 Non! MUOR 101 * 102. 103 e ao4 o io5 e no6 o MXNOR 201 o defined VisuaP Visual Visual Visual Visuai Visual 5 Licensed by Information Handling Services4.2.2.5 (Contld) Defect

25、p_I MAJOR 101. Pitch diameter of thread, max, 102. Major diameter of thread, min. 103. Metal defective 104. Protective finish, inadequate or defective 105. 106. Burr 107. Foreign matter Surface finish on bore and face of port %roper Method of Inspection Gage Gwe Visual Visual Visual Visual Visual MI

26、NOR None defined 4.2.2.6 Support, Bearing, Drawing i004 covering a detail of Drawing 1000- 27 CRDICAL - None defined M!JOR 101. 102. 104. i05 i03 i06 a 107. 108. 109. 110. 111. MINOR None defined 4.2.2;7 Bracket, mounting, Drawing i069 covering a detail of Drawing 1000-27. f Pitch diameter of thread

27、, max. Major diameter of thread, min. Pitch diameter of thread, max. 4 holes Major diameter of thread, min. 4 holes Pitch diameter of thread, max. of small hole Major diameter of thread, min. of small hole Threads damaged Metal defective Protective finish inadequate or defective Burr Foreign matter

28、Gage Gage Gage Gage Gage Gage Visual Vi sual visual Visual Vi sual None defined 6 Licensed by Information Handling ServicesMIL-A-O(MTJ) 4.2.2.7 ( C ont d ) Defect MAJOR 101. Pitch dimeter of thread, max. 102. Major diameter of thread, min. 103. Threads damaged 104 a Metal defective 105. 106. Burr 10

29、7. Foreign matter Protective finish inadequate or defective Method of Inspection Gage Gage Visual Visual Visual Visual Visual MINOR None defined 4.2.2.8 Pin, Firhg, Drawing 1007 covering a detail of Drawing iOOO-27 CRITICAL None defined M! JOR 101. Metal defective 102. Protective finish inadequate 1

30、03. Burr 104. Foreign matter Vi sua1 Visual Visual Visual None defined 4.2.2.9 Plug, Blowout Drawing 1015 coverkg a detail of Drawing iOOO-27 None defined MJOE 3.01. I Meta1 defective 162, Protective finish inadequate or defective Burr 104. Foreign mtter Visual Visual Visual Visual 7 Licensed by Inf

31、ormation Handling ServicesMIL-A-bob73 13 “17700b 0430755 I? I 4.2.2.9 (Con-bd) Defect - MINOR None defined Method of Inspection 4 o 2.2. EO Washer, DrawPng 1017 covering a detail of Drawing iOOO-27 CRITICBE None defined MAJOR 101. Material defective 102. 104. Foreign matter Protective finish inadequ

32、ate or defective 103. BUTZ- Visual Visual Visual Visual MINOR None defined 4.2.2.11 Retainer, Cartridge Drawing 1018 coverbg a detail of Drawing I 1000-27 Visual visual. Visual visual. Visual 8 Licensed by Information Handling Services4.2.2.112 Head, Piston, Dradng 1021 coverkg a detail of Drawing l

33、OOO-27 Defect None defined MAJOR 101. Threads damaged 102. 103. Surface finish improper 104. Burr 105. Foreign matter Protective finish inadequate or defective Method of Inspection Visual Visual Visual Visual Visual MINOR None defined 4.2.2.13 Ball Screw and Piston Assembly, Draag 1024 covering a de

34、tail of Drawing lOOO-27 CRITICAL - None defined MAJOR 1101. Metal defecttve 102. Any part missing 103 Improper assembly 104. Mou-bbg hole threads damaged lO5* Strap clamp screw threads damaged aci5. LOC pi-n loose, missing 107. “O“ rhg not l.brfcated 108, Hetul piston loose 109. Burr alo. Foreign m%

35、tes Visual Visual Visual. Visual Visual Manual and Visual Visual. Manual and Visual visuaa. visual 9 Licensed by Information Handling ServicesM%L-A-b0673 13 97979%lb 0430157 b .i MIL-A-60693(MU) 4.2 e 2.14 Defect Method of Inspection CRITICAL None defined MII JOR 101. Metal defective 102. 104. Forei

36、gn matter Protective finish inadequate or defective 103. BUT Visual Visual Visual Visual None defined 4.2.2 .15 Body, Subassenibly Drawing lOOO-l3S covering a detail of Drawing 1000 - 27 CRITICAL 1, Metal defective KUOR 101. Pitch diameter of thread, max. 102. Major diameter of thread, min. 103. Thr

37、eads damaged 104. Surface finish improper 105. 106. BWr 107. Foreign matter Protective finish inadequate or defective MENOR None defined Gage Gage Visual Visual visual Visual Visual 4.2.2*16 Metal parts assembly, Drawing 1000-27 CRIGIrnE None defbed 10 Licensed by Information Handling Services4 2.2.

38、 i6 ( Cont d 1 Defect 101. Any part missing except as classified 102. Improper assembly 103. “O“ rings not lubricated 104. Threads damaged 105. Burr 106. Foreign matter MINOR 201. Shipping plug missing 202. Protective finish inadquate or defective Method of Inspection Visual Visual Visual Visual Vis

39、ual Visual Visual Visual 4.2.2 e i7 Packing in fiber carton Drawing Cg218443 CRITICAL None defined - MAJOR - None defined MPNOR 201. applied Visual 202. Contents loose Manual 203. Flaps loose or distorted Visual 204. Cut or damaged through all brpregnated layers Visual 205. Marking missing, incorrec

40、t or illegible Visual Sealing strips missing, loose or improperly 4.2.2.18 Packing in wooden box, Drawing C92184.44 11 Licensed by Information Handling Services4.2.2 .a8 (Cont d) .4 Defect Method of Inspection MINOR 201. Contents Posse ManULl 202. Hardware m!.sshg, loose, broken or in&mP?rly 333. 23

41、34. Contents of box exposed Visual 205. Markhg missing, incorrect or unidentifiable Visual 206, Nuber of un%ts incorrect visual engaged Manual and Visual assmblea Manual and Visual Strapphg rnisshg, loose, broken or improperly 4.2.3 Inspection testing.- The foUowEng tests shall be performed in accor

42、dance with the provisions of 4.3. 4.2.3.1 Hydrostatic presswe.- Each actuator body assembly and end elosme plug shall be subjected to the hydrostatic pressure test. my item to comply with the requirements of 3.2 shall be cause for rejection of the subassembly. - Failure of 4.2.3.2 Protective fhish,

43、rqlated components, - The number of spechens and acceptance criteria for protective fhish shall be in accordance with the applicable Military Standard listed on the drawing o Q 4.2.3.3 Residual magnetism. - Each actuator shall be tested for excessive resiual magnetism. of 3.5 shall be cause for reje

44、ction of the actuator, Failure of any actuatoy to comply with the requirement 4.2.4 using equ5pmen - The examhation and tests. shall. be made 4.3 . 4.3 o 1 Hydrostatic pressure. - Prior to %he application of protective finish each subassembly shall be mounted Pn a device with all. openings properly

45、sealed and subjected to the hydrostatic pressure to detemhe coqliwce wtth the requirements of 3.2, 4.32 .- Test procedures for pro- tective P lieable Military Standards referenced on $he GLSawing. 4.3.3 ReS$dU&L m&irri,- The ass&ly shall be tested for xcSSSV residual m assably six (6) inches from md

46、 a$ the sme heighk as the compass, h a nor%h-aouth horieontal position (Breech end at south) with the conqass set in rn east-west headhg as shown in Figure 1. The aeembly sil. be moved slowly past the compass for $s entire length, rotated gS degrees in the horizontal position about i%s Isngitudhal a

47、xis and moved p slowly back past free sf local magnetic effects by placing the Licensed by Information Handling ServicesMIL-A-60693 (MU) 4.3.3 (Contgd) the compass. of the assembly. This procedure shall be repeated for each 90 degree rotation - 5. a Packing and marking shall be in accordmc 21844-4.

48、5.2 Data cards.- Bata card information shall be as specified in MIL-sTD-. 6. NOTES Bracket, Mounting Breech Assembly Support, Bearing Body Plug, End CPoswe Ring, Firing Port 1.069 a022 1002 1004 1000-135 l000-i33 6.3 Nylon pellets.- Components which contain nylon pellets ma are to be sepaatea shall

49、have the pellets removed md new pellets installed, after plathg, it accgramce dth the appa-ice daarig, 6.4 When rananufsctmhg and loading o% assembly fa paformed ln an integrated plant, the metal parCa assembly reqeiirmmt may be waLved and the residual magnetism requirement performed on the loaded assembly only. Prepar bg act ivity g Licensed by Information Handling Services6 3 3 El Ca Ei O z 3 *US. GOVERNMENT PRINTING OFFICE: 1967-251-520/6507 i4 Licensed by Information Handling Services