NAVY MIL-A-82451-1966 ACTUATOR ASSEMBLY TEST SET (FOR TORPEDO MK 46 MOD 1)《致动装置测试设备 (MK 46 MOD 1鱼雷用)》.pdf

1、Actuator Assembly Test Set, and all documents listed thereon Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3 Provided by IHSNot for ResaleNo reproduct

2、ion or networking permitted without license from IHS-,-,-range -of zero to 20 microamperes. Placing the ISOLATION switch to EXT shall connect the actuator circuits and actuator frame across test jacks (MEGOHMS) on the test set panel, providing a capability for measuring iso- lation resistance with a

3、n external ohmmeter. 3.2.3.3 Motor drive control. The test set shall provide the following outputs to Actuator Assembly to control speed and direction of the actuator drive motors. Switches on the test set panel shall select the motor to be driven, speed, and the direction of drive. NORMAL - CW +36

4、*O. 5 volts at O. 7 ampere NORMAL - CCW -36 *O. 5 volts at O. 7 ampere SLOW - CW -1-10 therefore, there shall be no sampling plan for acceptance. Defective units shall be rejected. Acceptance Tess and Examinations (see 4.5) 4.4 Test conditions. Unless otherwise specified, the test set shall be subje

5、cted to tests under the following conditions: (a) Temperature Room ambient (60 to 95 degrees F) (b) Humidity (Relative) Room ambient, up to 95 percent (c) Altitude Normal ground atmospheric pressure Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL

6、-A-824.51 (OS) 4.5 Acceptance tests and examinations. Unless otherwise specified each test set delivered under contract shall be subjected to the tests and examina- tions contained in 4. 5. 3. 4. 5.1 Special notes. 4. 5.1.1 Calibration. Calibration of the actuator assembly test set should be perform

7、ed in accordance with WD 28936 and before conducting tests in 4.5.3. 4.5.1.3 Test results. Where space is provided in Appendix Report Form to indicate value or specific reading obtained, the specific reading shall be recorded if a limit or limits are given in Limits column for the test. If limits ar

8、e not stated in Limits column, the individual performing the test or inspection shall initial in space provided in the Reading column indicating that require- ments were met satisfactorily. 4.5.1.4 Acceptance criteria. Failure of the end product to pass any examination or test of this section will a

9、utomatically classi the unit as non- conforming. When nonconforming units are corrected by the contractor, the unit shall be reinspected. The reinspection of a nonconforming unit may be limited to the test or examination which defined the nonconformance, or when so directed by the cognizant inspecto

10、r, a complete re-examination and retest of the unit may be required. Nonconforming units, which have not been corrected, will be considered for acceptance only upon formal application, by the contractor to the Bureau of Naval Weapons via the cognizant Government representative. 4. 5.2 Acceptance tes

11、t equipment. Items of test equipment shown in table III are required to perform acceptance tests specified herein. All items of test equipment shall be of sufficient accuracy and precision to permit valid performance of required tests. Test instruments shall be calibrated at regular intervals and pr

12、ocedures for and results of all calibrations shall be subject to approval of the cognizant Government Inspector. Items having equivalent characteristics may be substituted where necessary. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-82451 1

13、3 m 9999906 043386b 7 m MIL-A-824.51 (OS) Table Di Test Equipment Item Oscilloscope: (DC to 15 mc pass band; 23 nanosec rise time; 20 mv/cm deflection factor 6 cm by 10 cm display graticule) Digital DC Voltmeter: (Range O. 001 to 999 v dc; accuracy: AO. 2% of reading, Al count) Low Frequency Functio

14、n Generator: (Frequency Range: O. 008 to 1200 cps in five decade ranges. Output Waveforms: Sinusoidal, square,. and triangular; Maximum Output Voltage: At least 30 volts peak-to-peak aoross rated load (4000 ohms) for all three waveforms; Frequency Response: Constant within O. 2 db) Resistor, 50 ohms

15、, 50 watt, 1/2%. Resistor, 100 ohms, 50 watt, 1%. Resistor, 2.25 megohm, 1/2 watt, 1% Note: All test equipment used shall be isolated from a-c line ground. Identification Teldronix, Model 531 with 53/54 D plug-in preamplifier Hewlett-Packard, Model 405 CR or 405 BR Hewlett-Packard, Model 202A 4.5.3

16、Test procedure. 4. 5. 3. 1 4. 5.3.1.1 Veri% that all power to the test set is off. 4. 5. 3.1.2 Connect a jumper between pin A and pin C of ACTUATOR Motor output test. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo r

17、eproduction or networking permitted without license from IHS-,-,-9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-824.51 (OS) Control Position MV/CM MULTLPLIER 2 VARIABLE CALIBRATED (FULLY CW) INPUT MODE A, DC 4. 5.3.2. 2 Connect low frequency

18、 function generator (signal generator) be- tween pins C and D of TEST FIXTURE INPUT connector located on the test set panel. Pin C connects to upper output terminal, pin D connects to lower output terminal. Do not connect ground strap. 4. 5.3.2.3 Connect input A of oscilloscope to upper output of si

19、gnal generator. Connnect oscilloscope ground to lower output terminal. Connect the SYNC OUT from signal generator to TRIGGER input of oscilloscope. Connect SYNC output ground to lower output terminal of signal generator. 4. 5.3.2.4 Set signal generator waveform to triangular and frequency to O. 5 cp

20、s. Set amplitude so that peak-to-peak value of waveform is approxi- mately 5 cm as indicated on oscilloscope. I 4.5.3.2. 5 4.5.3.2.6 Position DC PWR switch to ON. Turn TRIGGER STABILITY control CCW until oscilloscope I I cycle. If thfs- does not occur reverse dl leads connected to signal generator o

21、utput. 4.5.3.2.7 Adjust signal generator amplitude and freqyency controls and position oscilloscope vertical and horizontal controls to obtain a trace slope on the graticule at 1 volt/second. Trace shall slope from left at O cm to right at 5 cm. loscope. Position MV/CM MULTIPLIER to 1. Position trac

22、e on top line of graticule. 4.5.3.2.8 Connect input A of oscilloscope to a ground terminal on oscil- 4.5.3.2.9 Connect input A of oscilloscope to RATE OUTPUT terminals on test panel. 4.5.3.2.10 A negative-going trace shall appear on oscilloscope. (See figure 1.) Final value shall be at 6 cm below to

23、p fina. I 4.5.3.2.11 Position AC PWR and DC PWR switches to OFF. 4.5.3.2.12 Disconnect oscilloscope and simal generator from test set. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-82451 13 9799706 0433870 7 MIL-A-$2451 (OS) RATE OUTPUT TRACE

24、 Figure 1, Rate Output 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-82451 (OS) 4. 54 Visuai,inspections. 4. 5.4. 1 Identification marking (major). 4, 5.4. 1. 1 The nomenclature, control callout and identification data shall be correct, cl

25、ear and legible. (Reference: BuWeps DL 2540260. ) 4. 5.4.2 Interchangeability. 4.5,4.2.1 The connector receptacles shall be correct and capable of accepting the mating units without resorting to selection, modification or fitting. (Reference: BuWeps DL 2540260. ) 4.5.5 Process verification. . 4.5.5.

26、1 Criteria stipulated in this paragraph .are applicable to the pro- duction process instead of specific units of product. inspections stipulated contractor. 4. 5.5. 2 Lacing (minor). 4.5.5.2.1 Lacing and cable configuration shall be in accordance with procedures approved by the procuring activity. S

27、pecific method of verifying the adequacy of cable lacing shall include visual and dimensional verification. 4. 5. 5. 3 4.5.5.3,l Soldering (minor). Soldered joints shall be in accordance with good commercial Unsoldered connections or those of a Icold“ solder or “rosin“ joint practices. shall be cons

28、idered defective. 4. 5.5.4 Cleanliness (major). 4.5.5.4.1 Presence of foreign material in assembly shall classify unit as defective. Foreign material includes anything not intended to be present. 4.5.6 Packaging and packing inspections. 4. 5. 6, 1 Packaging. 4. 5. 6. 1. 1 Level C packaging (see 5. 1

29、3) shall comply with commercial Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-82451 13 m 7779906 0433872 2 = MIL-A-82451 (OS) 4.5.6.2 Tacking. 4. 5.6.2.1 Level C packing shall be used (see 5.2. 3). The test set shall be protected against dama

30、ge during direct shipment from supplier to the first receiving activity for immediate use. 5. PREPARATION FOR DELIVERY 5.1 Preservation and packaging. Preservation and packaging shall be Level C as specified (see 6.2b and 6.4). 5.1.1 Level A. Not applicable. 5.1.2 Level B. Not applicable. 5.1.3 Leve

31、l C. Cleaning, drying, preservation and packaging shall be in accordance with the suppliers commercial practices when such practices have been approved by the procuring activity. 5.2 Packing. 5.2.1 Level A. Not applicable. 5.2.2 Level B. Not applicable. 5.2.3 Level C. The test set, packaged as speci

32、fied in 5.1.3, shall be Packing shall be Level C as specified (see 6.2 and 6.4). packed to afford protection against damage during direct shipment from the supply source to the first receiving activity for immediate use. Containers shall comply with common carrier regulations applicable to *e mode o

33、f transportation. 6. NOTES 6.1 Intended use and description. 6.1.1 Intended use. The test set is intended for use in a manufacturing facility for acceptance testing of Actuator Assembly DL 2540014. 6.1.1. 1 (a) The test set is expected to operate in the following environments: Temperature. Room ambi

34、ent temperature between the limits of 65“ to 95F (18.33“ to 35C). (b) Humidity (relative). Room ambient relative humidity not to exceed 95 percent. (c) Atmospheric pressure. Prevailing room ambient. (a) Vibration. None. 13 Provided by IHSNot for ResaleNo reproduction or networking permitted without

35、license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-82451 13 7997706 0433874 b MIL-A-824.51 (OS) 6.4 Preparation for delivery criteria. Criteria for use of the proper level Level A Not applicable. of preservation, packaging, an

36、d packing shall be as follows: Level B Not applicable. Level C This level shall be used when the packaged items are to be shipped to domestic installations for immediate use at the first re- ceiving activity. 15 Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro

37、m IHS-,-,-REPORT FORM QUALITY &SURANCE PROVISION ACCEPTANCE TESTS AND EXAMINATIONS FOR . ACTUATOR ASSEMBLY TEST SET DL 2540260 (For Torpedo Mk46 Mod 1) I EQUIPMENT STATUS f CONTRACTOR CERTIFICATION I GOVERNMENT ACCEPTANCE I Contractor I Date of Acceptance Contract Accepted by Actuator Assembly Test

38、Set Serial No. Title Insp. Req. Satisfied Agency Test Fixture Serial No. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo

39、 reproduction or networking permitted without license from IHS-,-,-APPENDIX 30.2. 1 (Continued) (SLOW) CCW switch lamp Digital DC Voltmeter Digitai DC Voltmeter ISOLATION CURRENT meter Continuiy indicator 30.2.2 Rate output test. Rate Output 30. 3 . Visual inspections. .Reference 4. 5. 3. 1. 16 4. 5

40、. 3.1. 17 4.5. 3.1. 18 4.5.3. 1. 24 4. 5. 3.1. 25 4. 5.3.2 4.5.3.2.10 4. 5.4 30. 3. 1 Identification marking (major) 4.5.4.1 Nomenclature, Control and identification callouts 4. 5.4. 1. 1 30.3.2 InterchangeabiliQ. 4. 5.4. 2 Connector receptacles 4.5.4.2.1 30.4 Process verification. 4. 5. 5 30.4.1 La

41、cing (minor) 4. 5. 5.2 Lacing and cable configuration 4.5. 5.2.1 30.4.2 Soldering (minor). 4. 5. 5.3 Soldered joints 4. 5. 5. 3. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-30.4. 3 CIeanliness (major). Foreign material .Reference 4. 5. 5.4 4.5. 5.4. 1 30.5 Packaging and packing instructions. 30.5.1 Packaging. Level C packaging 30. 5.2 Packing. Level C packing 4. 5. 6 4. 5. 6. 1 4. 5. 6. 1. 1 4. 5. 6. 2 4.5.6.2. 1 Limits. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-