1、,-. rr O O O J INCH-POUND I MIL-B-82549A 31 May 1989 SUPERSEDING 28 February 1969 MI L-B-82549 MILITARY SPECIFICATION BOMB, GENERAL PURPOSE, MARK 83, 1000 POUND, EXPLOSIVE LOADING, ASSEMBLING, AND PACKING Thi S specification i S approved for use by al 1 Departments and Agencies of the Department of
2、Defense. 1. SCOPE 1 . 1 Scope. Thi S speci fi cati an establ i shes special requirements normal ly not required by the appl i cab1 e drawings and provides qual i ty assurance provisions for the explosive loading, assembly, and packaging of the general purpose bomb designated as .Bomb, GP, MK 83, 100
3、0 Pound. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications. standardS.and handbooks. The following specifications, standards, and handbooks form a part of thi S document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in
4、 the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS MILITARY DOD-D-1000 Drawi ngs, Engineering and Associated Li sts MIL-E-22267 MIL-1-45607 Explosive Compositions, HBX Type Inspection Equi
5、pment, Supply and Maintenance of Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving thi S document should be addressed to: Naval Ai r Engi neeri ng Center, Systems Engi neeri ng and Standardization Department (Code 531, Lakehurst, N3 0
6、8733-5100, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or bv letter. AMSC NIA FSC 1325 Licensed by Information Handling ServicesMIL-B-82547A 33 7777906 0363870 T M FI MIL-B-82549A STANDARDS MILITARY MIL-STD-105 MI L-S
7、TD-129 MIL-STD-746 MI L-STD-1167 MI L-STD-1168 MIL-STD-1320-7 MI L-STD-45662 Sampling Procedures and Tables for Inspection by Attti butes Marking for Shipment and Storage Radiographic Testing Requirements for Cast Explosives Ammuni tion Data Card Lot Numbering of Ammuni tion Truckloading Bomb, Gener
8、al Purpose MK 83 and MODS (1000 LB) in Pal 1 et Adapter MK 11 .MOD O Fleet -Issue Unit Load Cal i bration System Requirements (Un1 ess otherwi se indicated, Copi es of federal and mi 1 i tary speci fi cations, standards, and handbooks are available from the Naval Publ ications and Forms Center, (ATT
9、N: NPODS), 5801 Tabor Avenue, Philadelphia, PA 19111-5096.) 2.1.2 Other Government documents. drawinas, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those
10、 cited in the sol ici tation. OTHER GOVERNMENT DOCUMENTS DEPARTMENT OF DEFENSE (DOD) DOD 4145.26M DOD Contractors Safety Manual for Ammunition Explosives and Related Dangerous Materi al (Unless otherwise indicated, copies of DOD 4145.26M are available from the Naval Publ i cations and Forms Center,
11、(ATTN: NPODS) , 5801 Tabor Avenue, Philadelphia, PA 19111-5096.) DRAWINGS NAVAL AIR SYSTEMS COMMAND (NAVAIR) 982537 Bomb, G.P., 1000 Lb, MK 83, MODS, Loading Assembly 4902089 Bomb, G.P., 1000 Pound, MK 83 MOD 5 Thermally Protected, Loading Assembly 2 Licensed by Information Handling ServicesS NIL-B-
12、82547A L3 m 777770b 03bL872 L m .MI L-B-82549A DRAWINGS - Continued NAVAL AIR SYSTEMS COMMAND (NAVAIR) LD 483332 Pallet, Bomb, MK 11, MOD.0, for i000 Lb L.D. Bomb, MK 83, MODS, Loading Assembly (Unless otherwise indicated, copies of NAVAIR drawings are available the Naval Air Technical Servi ces Fac
13、i 1 ity (NATSF) (Code 3121 1, 700 Robb Avenue, Philadelphia, PA 19111-5096.) PUBLICATIONS from ins NAVAL SEA SYSTEMS COMMAND (NAVAL WEAPONS STATION EARLE, ENGINEERING DEPT) WR 51/43 Weapons Requi rement , Truckloadi ng Trai 1 er on Flat Car (TOFC) or Container on Flat Car (COFCI- 1000 Lb L.D. Bomb M
14、K 83 and Mods, Palletized Domestic Unit Load! WR 531703 with Plastic Nose Plugs WR 52/11 Weapons Requirement, Carloading 1000 Lb L.D. Bomb MK 83 MOD 2 Palletized Fleet Issue Unit Load MK 40 MOD O WR 52798 Weapons Requirement, Carloading 1000 Lb L.D. Bombs MK 83 and MODS with Metal Nose Plugs Domesti
15、c Unit Load WR 531703 WR 54/35 Weapons Requi rement, Pal 1 etizi ng Domesti c Unit Load, 1000 Lb Low Drag Bomb (G. P. 1 MK 83 and MODS with Metal or Plastic Nose Plugs Weapons Requi rement, Pal 1 etizi ng F1 eet Issue Uni t Load MK 40 MOD O 1 O00 Lb L. D. Bomb (Unless otherwise indicated, copies of
16、Weapons Requirements are available from the Naval Ordnance Station (Code 802) Louisvi 1 le, KY 40214-5001 .I 2.2 Order of precedence In the event of a conflict between the text of this .document and the references cited herein, the text of this document takes precedence. Nothing in this document, ho
17、wever, supersedes applicable laws and regulations un1 ess a specific exemption has been obtained. 3, REQUIREMENTS 3.1 First art.icle. When specified (see 6.2), a sample shall be subjected to first article inspection (see 6.4) in accordance with 4.4. 3.2 Desian and construction. The design and constr
18、uction of the bomb shall be in accordance with the requirements specified herein and with Drawing 982537 or 4902089 (thermally protected). Licensed by Information Handling ServicesI MIL-B-82547A 13 m 7777706 0363872 3 m _ I MIL-B-82549A 3.3 Explosive loading. Explosive loading shall be in accordance
19、 with Drawing 982537 or Drawing 4902089 (thermal ly protected) 3.4 Explosive composition. The explosive composition used in loading the assembly shall be tritonal 80/20 or H-6 explosive composition as specified by the acquiring activity (see 6.2). I 3.4.1 Tri tonal (80/20) explosive composition. Tri
20、 tonal (80/20) explosive composition shall consist of 80% 3% trinitrotoluene (TNT) and 20% 3% aluminum (see 4.6.2). 3.4.2 H-6 explosive composition. H-6 explosive composition shall .conform to the requirements of MIL-E-22267 (see 4.6.2). 3.5 Weiaht of applied asahaltic compound. The total weight of
21、the asphaltic compound on the interior surfaces of the bomb assembly shall be in accordance with Drawing 982537 or 4902089 (thermal ly protected) when tested as specified in 4.5 and 4.6.3. k 3.6 Radioaraphic examination of the explosive charge. The loaded bomb shall be subjected to radiographic exam
22、ination in accordance with 4.5 and 4.6.4. A shrinkage cavity will only be permitted when located more than 6.0 inches from the nose fuze liner, and when not in contact with the base fuze 1 i ner. 3.7 Safetv. The contractor shall observe the safety precautions of DOD 3.8 Marking, Each bomb shall be.
23、marked as specified on Drawing 982537 or 4902089 (thermal ly protected). 3.9 Workmanship. All interior bomb surfaces requiring application of asphal tic compound shall be free of chips, dirt, oi 1, grease, rust, and other material before applying asphaltic compound and before loading of explosive ch
24、arge. Outer bomb skin and other surfaces shall be free of chips, dirt, rust, or other imperfections. All interior surfaces of the bomb assembly shall be completely coated and shall be protected from contamination. The cleaning method used to remove explosive material from the exterior surfaces of th
25、e bomb, fuze cavities, charging tubes, and threads shall not be injurious to any of the parts nor shall the parts be contaminated by the cleaning method. I 41 45.26M as appl i cab1 e. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the . contract or p
26、urchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use hi S own or any other faci 1 ities sui table for the performance of th
27、e inspection requirements specified herein, un1 ess disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed Licensed by Informa
28、tion Handling Servicesc MI L-B-82549A 4.1.1 Responsi bilitv for compliance. All items shall meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or qual i ty program. The absence of any inspection r
29、equirements in the specification shall not re1 ieve the contractor of the responsibility of ensuring that al 1 products or supplies submitted to the Government for acceptance comply with al 1 requirements of the contract. Sampling inspection, as part of manufacturing operations, is an acceptable pra
30、ctice to ascertain conformance to requirements, however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defective material. 4.2 Classification of inspections. The inspection requirements specified herein are cla
31、ssified as follows: a. First article inspection (see 4.4). b. Quality conformance inspection (see 4.5). 4.3 Inspection equipment. The inspection equipment required to perform the examinations and tests prescribed in this specification shall be reviewed or provided by an approved Government test faci
32、 li ty. drawings for contractor designed inspection equipment shall be prepared and be available to the acquiring activity as specified in the contract or purchase order (see 4.3.2, 6.2, and 6.3). 4.3.1 Inspection equipment data. Inspection equipment lists and detailed 4.3.2 Contractor desianed insp
33、ection equipment. When specified by the acquiring activity, contractor designed inspection equipment shall be in accordance with 4,3.2.1 through 4.3.2.5. 4.3.2.1 Inspection equipment lists. Inspection equipment lists shall be prepared by the contractor in accordance with DOD-D-1000 (see 6.31, indica
34、ting the avai labi 1 i ty of inspection equipment designs, the numbers of drawings, or Federal Stock Numbers of existing equipment designs, or codes as indicated in 4.3.2.2. Design action required of the contractor is described in 4.3.2.3 and 4.3.2.4. The contractor will be required to prepare detai
35、led drawings in accordance with 4.3.2.4 for all the equipment coded as “Contractor Design.“ These contractor designs shall be approved by the Government prior to fabrication or procuring of the equipment. Designs shall be avai lab1 e for approval as specified in 4.3.2.5. 4.3.2.2 Inspection equipment
36、 list codes. The inspection equipment as defined in 4.3.2.3 and 4.3.2.4 will be designated by the following codes: CD - Contractor design on control led contractor format or commercial equi pmen t. DOD - Mi 1 i tary design, mandatory for use. 4.3.2.3 Militarv designs. Military designs are reflected
37、on detailed drawings which completely depict al 1 the information necessary for the Licensed by Information Handling ServicesMIL-B-82549A fabrication of the item of inspectionequipment. The contractor need provide no design when a mi 1 i tary design is 1 i sted for an i tem of inspection equipment.
38、Military designs fall into two basic classifications: mandatory (designated “DOD“) and non-mandatory (indicated by drawing or Federal Stock Number). When an inspection equipment list references mandatory mi 1 i tary designs, the contractor shall comply with and use these designs accordingly. The con
39、tractor may, however, in connection with non-mandatory designs and with the approval of the Government, design al ternate inspection equipment or use comparabl e commercial equipment to faci 1 i tate hi S operations. Such contractor prepared designs or commercial equipment selections shall be approv
40、ed by the Government prior to fabrication or procuring of the equipment, Designs shall be available for approval as specified in 4.3.2.5. 4.3.2.4 Contractor desians. Contractor designs are designs of inspection equipment for which the Government has assigned design responsi bi 1 i ty to the contract
41、or. Contractor designs shall be supported by detai 1 ed drawings which depict al 1 the information necessary to completely fabricate, cal i brate, and operate an item of inspection equipment. This requires that the necessary views, dimensions, materials, finish, notes, operating, and calibration ins
42、tructions be properly depicted in accordance with approved practices to the extent that further calculation or clarification will not be required. Unless otherwise specified, contractor designs may be developed on the format the contractor normally employs in hi S equipment design procedures provide
43、d such format reflects the detail and information specified above, subject to the following controls: All available contractor designs shall conform to DOD-D-1 O00 (see 6.3). Legi bi 1 i ty and reproduci bi 1 i ty shall permi t . conventional making of clearly understandable, high contrast reproduct
44、ions. The contractor shall submit one copy of final designs as a rolled set. Designs shall be available for approval as specified in 4.3.2.5. this specification, all designs of equipment for inspection of defects classified as cri tical and major shall be available for approval to the departmental a
45、gency as designated by the contracting officer. All other designs of inspection equipment shall be approved by the Government agency administering the contract as directed by the contracting offi Cer. Partial availability of inspection equipment designs is permissible and encouraged. However, the co
46、mpletion date for design review wi 11 be based on the date of the final avai labi 1 i ty. of designs. Design review by the mi 1 i tary should normally be accompli shed within one month after receipt. 4.3.2.5 Availablilty of contractor desians. Unless otherwise specified by 4.3.3 Supply and maintenan
47、ce. Supply and maintenance of the inspection 4.3.4 Calibration. . The contractor shall. have available a set of equipment shall be in accordance with MIL-1-45607. mastergages, standards, and appropriate instruments for regularly scheduled Cali brations of his acceptance inspection equipment. Records
48、 of such regularly scheduled cal i brations shall be maintained an4 be avai lab1 e to the Government (see 6.2). The calibration OP gages, standards, and instruments shall be in accordance with MIL-STD-45662. 4.4 First article inspection: First article inspection shall consist of al 1 .the- requireme
49、nts and inspections of this specification and any additional inspections required by the contract or purchase order (see, 6.2 .and 6.4). 6 Licensed by Information Handling Services4.4.1 Sample. As soon as.practicable, after award of a contract or purchase order, the contractor shall furnish a first article sample from each loading 1 ine to determine conformance with this specification and applicable drawings. First article sample shall consi st of twenty loaded and assembled bombs selected at random from a quantity of one hundred bombs loaded and assembled in accordance with
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