NAVY MIL-DTL-85054 D-2010 CORROSION PREVENTIVE COMPOUND WATER-DISPLACING TRANSPARENT (Formerly AMLGUARD)《透明排水性防腐蚀化合物(原AMLGUARD)》.pdf

1、 DETAIL SPECIFICATION CORROSION PREVENTIVE COMPOUND, WATER-DISPLACING, TRANSPARENT (Formerly AMLGUARD) This specification is approved for use by the Naval Air Systems Command, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specificatio

2、n covers a transparent, water-displacing, corrosion preventive compound, available in high and low volatile organic compound (VOC) types, which may be applied by brushing or spraying (see 6.1). 1.2 Classification. The compound is furnished in the following types and classes (see 6.2b). 1.2.1 Types.

3、The types of compounds are as follows: Type I - Self-pressurized spray container (High VOC - Exceeds 250 grams/liter) Type IA - Self-pressurized spray container (Low VOC - No more than 250 grams/liter) Type II - Bulk form (High VOC - Exceeds 250 grams/liter) Type IIA - Bulk form (Low VOC - No more t

4、han 250 grams/liter) AMSC N/A FSC 8030 NOT MEASUREMENT SENSITIVE MIL-DTL-85054D(AS) 21 September 2010 SUPERSEDING MIL-DTL-85054C(AS) 20 May 2002 Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Air Warfare Center Aircraft Division, Code 4L8000B120-3, High

5、way 547, Lakehurst, NJ 08733-5100 or emailed to michael.sikoranavy.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking per

6、mitted without license from IHS-,-,-MIL-DTL-85054D(AS) 2 1.2.2 Class. The class of compounds is as follows: Class CO2- Carbon dioxide (CO2) propellant 1.3 Part or Identifying Number (PIN). The PIN used for cataloging purposes for this specification may be coded as follows: M85054 - X - XXX specifica

7、tion identifier type designator (see 1.2.1) class designator (see 1.2.2 and 1/) 1/ Class designation is applicable only to types I and IA. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include

8、documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and

9、 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications and standards, form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited i

10、n the solicitation or contract. FEDERAL SPECIFICATIONS CCC-C-46 - Cloth, Cleaning, Nonwoven Fabric TT-I-735 - Isopropyl Alcohol COMMERCIAL ITEM DESCRIPTION A-A-51126 - Anodes, Cadmium DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-A-18001 - Anodes, Sacrificial Zinc Alloy MIL-PRF-680 - Degreasing Solvent M

11、IL-PRF-85285 - Coating: Polyurethane, Aircraft and Support Equipment MIL-PRF-85582 - Primer Coatings: Epoxy, Waterborne Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(AS) 3 MIL-W-81381/11 - Wire, Electric, Fluorocarbon/Polyimide Insul

12、ated, Medium Weight, Silver Coated Copper Conductor, 600 Volts, 200 DEG C, NOMINAL 8.4 OR 15.4 Mil Wall DEPARTMENT OF DEFENSE STANDARDS MIL-STD-290 - Packaging and Marking of Petroleum and Related Products (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or

13、https:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents and publications. The following other Government documents and publications form a part of this document to the extent specified

14、 herein. Unless otherwise specified, the issues are those cited in the solicitation or contract. CODE OF FEDERAL REGULATIONS (CFR) ENVIRONMENTAL PROTECTION AGENCY (EPA) 40 CFR 60 - Standards of Performance for New Stationary Sources (Copies of these documents are available from http:/www.gpoaccess.g

15、ov/cfr or Superintendent of Documents, US Government Printing Office, Washington, DC 20402.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicita

16、tion or contract. SAE INTERNATIONAL SAE AMS4375 - Sheet and Plate, Magnesium Alloy 3.0Al-1.0Zn-0.20Mn (AZ31B-0) Annealed and Recrystalized. (DoD adopted) SAE AMS5046 - Carbon Steel, Sheet, Strip, and Plate, (SAE 1020 and 1025) Annealed. (DoD adopted) SAE AMS-QQ-A-250/4 - Aluminum Alloy 2024, Plate a

17、nd Sheet. (DoD adopted) SAE AS22805 - Spray Kit, Self Pressurized. (DoD adopted) (Copies of these documents are available from http:/www.sae.org or SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) Provided by IHSNot for ResaleNo reproduction or networking permitted without lice

18、nse from IHS-,-,-MIL-DTL-85054D(AS) 4 AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI Z129.1 - Hazardous Industrial Chemicals - Precautionary Labeling (DoD adopted) (Copies of this document are available from http:/www.ansi.org or the American National Standards Institute, Inc., 25 West 43rd Stree

19、t, 4th Floor, New York, NY 10036.) AMERICAN SOCIETY FOR QUALITY (ASQ) ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes (Copies of this document are available from http:/www.asq.org or the American Society for Quality, 600 Plankinton Avenue, Milwaukee, WI 53203.) ASTM INTERNATIO

20、NAL ASTM B36/B36M - Standard Specification for Brass Plate, Sheet, Strip, And Rolled Bar. (DoD adopted) ASTM B117 - Standard Practice for Operating Salt Spray (Fog) Apparatus (DoD adopted) ASTM B152/B152M - Standard Specification for Copper Sheet, Strip, Plate, and Rolled Bar. (DoD adopted) ASTM D17

21、19 - Standard Specification for Isobutyl Alcohol. (DoD adopted) (Copies of these documents are available from http:/www.astm.org or ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of

22、 a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (s

23、ee 6.2 and 6.3), a sample shall be subjected to first article inspection in accordance with 4.2. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(AS) 5 3.2 Materials. 3.2.1 Formulations. 3.2.1.1 High VOC formulations (types I and II). T

24、he compound shall be homogeneous, free of grit, abrasives, water, chlorides, and other impurities. 3.2.1.2 Low VOC formulations (types IA and IIA). Type IA and type IIA compounds shall have a VOC content of not more than 250 grams/liter (see table III). The compound shall be homogeneous, free of gri

25、t, abrasives, water, chlorides, and other impurities. 3.2.2 Propellant class. 3.2.2.1 Class CO2propellant. The propellant for class CO2shall consist of carbon dioxide. The propellant shall contain no chlorinated solvents, hydrochlorofluorocarbons, or fully halogenated chlorofluorocarbons. 3.2.3 Unit

26、 of issue. 3.2.3.1 Self-pressurized containers. The unit of issue for types I and IA shall be one self-pressurized container. 3.2.3.2 Bulk form. The unit of issue for types II and IIA shall be one quart, one gallon, five gallon, or 55 gallon. 3.3 Appearance. The applied compound shall form a uniform

27、 transparent film. High VOC products (types I and II) shall be discernable when applied on a white surface. 3.4 Properties. The compound shall meet the requirements specified in table I. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(

28、AS) 6 TABLE I. Properties. PROPERTY REQUIREMENT TEST PARAGRAPH Dryness 0.0100 gram (max) 4.6.1 Neutral salt spray corrosion resistance (in accordance with ASTM B117) No visible corrosion on 2024-T3 aluminum after 28 days 4.6.2 Synthetic sea water displacement No visible corrosion 4.6.3 Sprayability

29、Uniform spray pattern 4.6.4 Storage stability Shall meet all requirements herein (except storage stability) after one year storage at room temperature 4.6.5 Coating Discernability Demarcation line between coated and uncoated part of panel shall be clearly discernible under visible light. 4.6.7 Coati

30、ng Transparency Detection by the unaided eye of underlying simulated corrosion spots. 4.6. 7 Removability Completely removable with MIL-PRF-680 4.6.8 Drying Time Coated panel shall become completely dry to touch after 24 hours drying, but dry for handling in 3 hours. 4.6.9 Lowtemperature adhesion Fl

31、aking less than 0.05 inch when conducted at 30 5 F 4.6.10 High temperature adhesion Max. of 0.05 inch flow at 200 F with no discoloration or loss of flexibility 4.6.11 Compatibility with Polyimide Wiring Insulation No cracking or degradation of insulation following prolonged exposure; No dielectric

32、leakage 4.6.12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(AS) 7 3.5 Self-pressurized containers. Filled self-pressurized containers (see 3.2.3.1) shall meet the requirements of 3.5.1 through 3.5.3. 3.5.1 Leakage. The self-pressuri

33、zed containers shall not leak or become distorted when tested as specified in 4.6.6.1. 3.5.2 Fill. Each self-pressurized container shall contain a minimum of 11 ounces by weight of the compound, when tested as specified in 4.6.6.2. 3.5.3 Performance of self-pressurized containers. Compounds packaged

34、 in self-pressurized containers shall spray uniformly, adhere to the panel, and shall not foam excessively or sag, when tested as specified in 4.6.6.3. 3.6 Identification of compound container. Individual containers shall be identified in accordance with MIL-STD-290 and ANSI Z129.1. The identificati

35、on shall be legible and unless otherwise specified in the contract (see 6.2) shall be accomplished by lithographing or silkscreen process. Paper coated identification labels on self-pressurized containers are not acceptable; any special marking specified in the contract or order shall also be includ

36、ed (see 6.2). There shall be front and rear face identification located opposite each other on the container. 3.6.1 Front face identification. The front face identification shall be as follows: (NSN) CORROSION PREVENTIVE COMPOUND, WATER-DISPLACING, TRANSPARENT (Formerly AMLGUARD) MIL-DTL-85054D(AS)

37、Type _CLASS _ Lot _ Date manufactured _ VOC content _ (Contract no.) (Manufacturers name) (Manufacturers address) (Manufacturers product no.) (Net wt) Includes % by weight of propellant (for aerosol only) Important: For best results follow instructions on reverse side of container. Provided by IHSNo

38、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(AS) 8 3.6.2 Rear face identification. The rear face identification shall be as follows: USES This material will displace salt water and moisture leaving a clear, corrosion preventive film. It is intended

39、for use on unpainted areas of metals, where the paint has cracked or been damaged such as around fasteners, seams, and access panels. It is not intended for use on moving parts that require a lubricated surface. Instructions - For best results: 1. Wipe off dirt and excess moisture from surface to be

40、 protected prior to applying the corrosion preventive compound. 2. Apply a thin uniform coat of corrosion preventive compound directly on area to be protected. 3. Allow to dry for one half hour. 4. Apply a second uniform coat of corrosion preventive compound. NOTES: Application by wiping is not reco

41、mmended. Reapplication of compound is necessary after solvent cleaning or where coating has been damaged by abrasion. Types I and II (high VOC compounds) may be removed by spraying with fresh compound and immediately wiping off. Types IA and IIA (low VOC compounds) may be removed by wiping with isop

42、ropyl alcohol per TT-I-735. WARNING - CONTENTS FLAMMABLE CAUTION (for spray cans) Contents pressurized. Do not puncture, incinerate or store above 120 F (48 C). Do not place can near open flame or other heat source. Use with adequate ventilation and avoid breathing spray. Harmful if swallowed. Shake

43、 before using. 3.7 Workmanship. The workmanship shall be in accordance with the best commercial practice covering this type of material. The coating shall be homogeneous and when sprayed, shall yield a smooth uniform film. The ingredients shall be uniformly processed to produce the quality of compou

44、nd established by this specification. The finished product shall be clean and uniform and free of any defects that might impair its use, such as sediment, metal or other foreign particles in the self-pressurized containers, eduction tubes, and valve assemblies. The exterior orifice of the self-press

45、urized containers shall be symmetrical and free of ragged edges and if drilled, shall be symmetrical and in direct alignment with angle of discharge. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-85054D(AS) 9 4. VERIFICATION 4.1 Classificat

46、ion of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2). b. Conformance inspection (see 4.3). 4.2 First article inspection. First article inspection shall consist of subjecting the first article sample to examination and testi

47、ng to determine conformance to all the requirements specified in section 3. The first article test sample shall consist of at least five self-pressurized containers of the type I and IA compound and five one-quart containers of the type II and IIA compound. For high VOC compounds, three ounces of ea

48、ch ingredient used in the formulation shall be provided when requested by the testing laboratory (see 6.3.2b). 4.3 Conformance inspection. 4.3.1 Inspection of product. Conformance inspection shall consist of the tests and examinations specified in table II and the inspection specified in 4.3.2. Samples shall be selected in accordance with ASQ-Z1.4, inspection level as specified in table II. The sample unit shall be one self-pressurized container and one quart of the compound from which these samples were filled (exclusive of the propellant). There shall be no defects (see 6