NAVY MIL-E-21562 E-1989 ELECTRODES AND RODS - WELDING BARE NICKEL ALLOY《无遮蔽的镍合金电极和杆焊接法》.pdf

1、MIL-E-21562E(SH)24 March 1989SUPERSEDINGMIL-E-21562D(SHIPS)25 May 1972(See 6.6)MILITARY SPECIFICATIONELECTRODES AND RODS - WELDING, BARE, NICKEL ALLOYThis specification is approved for use by the Naval Sea Systems Command,Department of the Navy, and is available for use by all Departments andAgencie

2、s of the Department of Defense.1. SCOPE1.1 Scope. This specification covers nickel, nickel alloy and copper-nickel alloy bare welding electrodes and rods for use with the submerged arc(when used with a neutral flux), gas metal-arc (GMA) and gas tungsten-arc (GTA)welding processes.1.2 Classification.

3、 Electrodes and rods shall be furnished in thefollowing classes, types and sizes as specified (see 6.2).Class 1 -la -lb -1c -1d -1e -1f -1g -1h -1i -Class 2 -Wound bare electrode (wire form) (see table I for types andsizes) .25 pound spool weight.2 pound spool weight (furnished in 0.035 inch only.)1

4、00 pound drum weight.200 pound drum weight.300 pound drum weight.400 pound drum weight.500 pound drum weight.600 pound drum weight.700 pound drum weight.Cut length rods (see table II for types and sizes).AMSC N/A FSC 3439DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimite

5、d.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-E-21562E(SH)TABLE I.TABLE II.APPLICABLE DOCUMENTSGovernment documents.2.1.1 Specification and standards. The following specifications andstandards form a part of this document to the extent specif

6、ied herein. Unlessotherwise specified, the issues of these documents are those listed in the issueof the Department of Defense Index of Specifications and Standards (DoDISS) andsupplement thereto, cited in the solicitation (see 6.2).SPECIFICATIONSFEDERALPPP-F-320 - Fiberboard; Corrugated and Solid,

7、Sheet Stock(Container Grade), and Cut Shapes.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-E-21562E(SH)MILITARYMIL-W-10430 - Welding Rods and Electrodes; Preparation forDelivery of.MIL-A-18455 - Argon, Technical.MIL-L-19140 - Lumber and Plywood

8、, Fire-Retardant Treated.MIL-I-45208 - Inspection System Requirements.STANDARDSMILITARYMIL-STD-105 - Sampling Procedures and Tables for Inspection byAttributes.MIL-STD-271 - Requirements for Nondestructive Testing Methods.(Unless otherwise indicated, copies of federal and military specificationsand

9、standards are available from the Naval Publications and Forms Center, (ATTN:NPODS). 5801 Tabor Avenue, Philadelphia, PA 19120-5099.)2.1.2 Other Government publication. The following other Government publi-cation forms a part of this document to the extent specified herein. Unlessotherwise specified,

10、 the issues are those cited in the solicitation.PUBLICATIONNAVAL SEA SYSTEMS COMMAND (NAVSEA)0900-LP-003-9000 - Radiographic Standards for Production andRepair Welds.(Application for copies should be addressed to the Naval Publications andForms Center, (ATTN: NPODS), 5801 Tabor Avenue, Philadelphia,

11、 PA 19120-5099.)2.2 Non-Government publications . The following documents form a part ofthis document to the extent specified herein. Unless otherwise specified, theissues of the documents which are DoD adopted are those listed in the issue ofthe DoDISS cited in the solicitation. Unless otherwise sp

12、ecified, the issues ofthe documents not listed in the DoDISS are the issues of the documents cited inthe solicitation (see 6.2).AMERICAN IRON AND STEEL INSTITUTE (AISI)Steel Products Manual(Application for copies should be addressed to the American Iron and SteelInstitute, 1000 16th St. NW, Washingt

13、on, DC 20036.)AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)B 167 - Standard Specification for Nickel-Chromium-Iron Alloys(UNS N06600 and N06690) Seamless Pipe and Tube.(DoD adopted)B 168 - Standard Specification for Nickel-Chromium-Iron Alloys(UNS N06600 and N06690) Plate, Sheet, and Strip.(DoD

14、adopted)Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-E-21562E(SH)ASTM (Continued)E 354 - Standard Methods for Chemical Analysis of High-Temperature, Electrical, Magnetic, and Other SimilarIron, Nickel, and Cobalt Alloys.(Application for copies

15、 should be addressed to the American Society forTesting and Materials, 1916 Race Street, Philadelphia, PA 19103.)AMERICAN WELDING SOCIETY (AWS)B4.0 - Standard Methods for Mechanical Testing of Welds.(DoD adopted)(Application for copies should be addressed to the American Welding Society,Inc., 550 NW

16、 LeJeune Road, P.O. Box 351040., Miami, FL 33135.)(Non-Government standards and other publications are normally available fromthe organizations that prepare or distribute the documents. These documents alsomay be available in or through libraries or other informational services.)2.3 Order of precede

17、nce. In the event of a conflict between the text ofthis document and the references cited herein, the text of this document takesprecedence. Nothing in this document, however, supersedes applicable laws andregulations unless a specific exemption has been obtained.3. REQUIREMENTS3.1 Qualification. Th

18、e electrodes and rods furnished under this specifi-cation shall be products which are authorized by the qualifying activity forlisting on the applicable qualified products list at the time of award ofcontract (see 4.3 and 6.4).3.2 Recovered materials. Unless otherwise specified herein, all equipment

19、,material, and articles incorporated in the products covered by this specificationshall be new and may be fabricated using materials produced from recoveredmaterials to the maximum extent practicable without jeopardizing the intendeduse. The term “recovered materials” means materials which have been

20、 collected orrecovered from solid waste and reprocessed to become a source of raw materials,as opposed to virgin raw materials. None of the above shall be interpreted tomean that the use of used or rebuilt products is allowed under this specificationunless otherwise specifically specified.3.3 Genera

21、l requirements.3.3.1 Finish. Electrodes and rods shall have a clean finish, free fromslivers, depressions, scratches, scale or contaminants such as oil orpresenatives that would adversely affect the welding characteristics or theoperation of the equipment.3.3.2 Chemical composition The chemical comp

22、osition of bare electrodes(wire form) and rods shall be as specified in table III.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-E-21562E(SH)1/2/3/

23、4/5/6/Analysis shall be made for the elements for which specific values are shown.If, however, the presence of other elements is indicated in the course ofroutine analysis, further analysis shall be made to determine that the totalof these other elements is not present in excess of the limits specif

24、iedfor “other elements, total”.Single values shown are maximum percentages, except where otherwise specified,When specified (see 6.2), sulfur shall not exceed 0.007 percent.Includes lead, tin, and zinc.Tantalum shall not exceed 0.30 percent.When specified (see 6.2), a minimum carbon content shall be

25、 required.3.3.3 Mechanical properties. The deposited weld metal shall exhibitmechanical properties specified in table IV.TABLE IV. Mechanical properties of welds.1/ As welded properties.2/ Charge welded plate into a furnace which has been preheated to 1450 degreesFahrenheit (“F), bring to a steady s

26、tate and hold at temperature for 30minutes and air cool or water quench. Age harden at 1100 25F for 16hours and furnace at approximately 25F per hour down to 900*F and aircool to room temperature.3/ Stress relief at 1800 + 25eF for 30 minutes. Age harden at 1300”F for 20hours and air cool to-room te

27、mperature.4/ The presence in either specimen of (a) a single tear, fissure, crack ornon-metallic having a dimension larger than 3/32 inch measured in anydirection, or (b) more than one fissure from 1/16 inch to 3/32 inch,inclusive, measured in any direction, or (c) more than six fissuresvisible to t

28、he unaided eye 1/16 inch or less measured in any direction,(d) more than six fissures total, all sizes, visible to the unaided eyeshall be cause for rejection.5/ Two-tenths percent offset yield strength shall be reported for information.Provided by IHSNot for ResaleNo reproduction or networking perm

29、itted without license from IHS-,-,-MIL-E-21562E(SH)3.3.4 Soundness. The groove welds shall meet the requirements in accor-dance with class I of NAVSEA 0900-LP-003-9000.3.3.5 Alloy identity. Each end of wire to be spliced during processingshall be sampled for alloy identity (see 4.6.4), except when s

30、plicing is done torepair a wire break without removing the wire from the process line. The sampleshall be tested for alloy identity prior to release for shipment.3.3.5.1 Ends of the coil. Both ends of each coil, drawn to finish size,shall be tested for alloy identity (see 4.6.4) before rewinding, sp

31、ooling, orstraightening and cutting into rods or electrodes.3.3.5.1.1 Continuous process operation. For continuous process operationwhere rod coil is drawn to finish size, straightened and cut to length withoutremoval from the machine, both ends of each rod coil shall be sampled for alloyidentity te

32、st immediately prior to the start of the continuous processingoperation. The sample shall be tested for alloy identity prior to release forshipment.3.3.5.1.2 Spliced rod coils. When rod coils are to be spliced duringcontinuous processing operations, each end of each rod coil to be spliced shallbe al

33、loy identity sampled just prior to splicing. The sample shall be alloyidentity tested prior to release for shipment. In addition, the leading end ofthe first coil and the tail end of the last coil for each continuous process runshall be alloy identity tested. When alloy identity testing is accomplis

34、hed inaccordance with 3.3.5.1.1, these requirements are met as well.3.3.5.2 Marking after tests. When specified (see 6.2), each electrode orrod shall be tested for alloy identity in accordance with 4.6.4 after finalmarking (see 5.2). Identification marking of each spool, coil, or container ofelectro

35、des, or rods tested after final marking and meeting the acceptancecriteria of 4.6.4 shall include the words “ALLOY TESTED”.3.4 Class 1 - wound electrode.3.4.1 Tolerance (diameter size). Wound electrode shall not vary from thenominal diameter by more than plus 0.001 inch, minus 0.002 inch.3.4.2 Weigh

36、t of wound electrode. The nominal net weight of wound electrodeshall be as follows:Class la - 25 pounds, plus or minus 20 percent. (Up to 20 percent ofany lot of spools may contain 12 to 20 pounds net weight. )Class lb - 2 pounds, plus or minus 10 percent.Class 1c through 1i - 100 to 700 pounds (see

37、 6.2).3.4.3 Winding. Each spool shall contain electrode of one continuous lengthmade from a single heat of material. The electrode shall be closely wound inlayers so as to avoid producing kinks, waves or sharp bends, and shall be free tounwind without restriction caused by overlapping or wedging. Th

38、e outside end ofwound electrode shall be securely fastened at a readily located point. Thestarting end of spooled and coiled electrode shall be firmly fastened so that itis readily visible to the welder or welding operator, and both ends of theelectrode shall be accessible for inspection purposes.7P

39、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-E-21562E(SH)3.4.4 Cast and helix - class 1a.3.4.4.1 Cast. Sufficient electrode wire shall be taken from the spool toform one complete circle. This wire, when laid on a flat surface, shall form acircl

40、e not less than 15 inches and not greater than 50 inches in diameter.3.4.4.2 Helix. The electrode shall not exhibit a tendency towardspiraling that interferes with welding performance. The vertical separationbetween turns of the released specimen as specified in 3.4.4.1 shall not exceed 1inch .3.4.5

41、 Temper - class 1b. The electrode shall possess a temper that assuresuniform feeding in welding equipment.3.4.6 Electrode identification. MIL-type, size, lot or control number anddate of processing (cleaning and spooling) shall be shown on the spool flangeexposed to view when loaded in the equipment

42、.3.4.7 Cast and helix - classes 1c through li. The wire shall be suitablefor uniform, uninterrupted feeding in automatic and semi-automatic weldingequipment.3.5 Class 2 - cut length rods.3.5.1 Tolerance (diameter size). Rods shall not vary from the nominaldiameter by more than plus 0.002 inch, minus

43、 0.003 inch.3.5.2 Length. The length of rods shall be 12, 18 or 36 inches, plus O,minus 1/2 inch as specified (see 6.2). In the case of 36-inch rods, up to 10percent of rods in any one container may be shorter than 36 inches, but notshorter than 24 inches.3.5.3 Identification. Cut-length rods shall

44、be identified by positive andlegible methods such as imprinting or indenting the applicable type designationnumber (see table II) at one or more locations on the rod surface approximately1 inch from rod end, or shall be identified by pressure-sensitive, plastic-coatedtape imprinted with applicable t

45、ype number at one or more locations and attachedto the rod 1 inch from its end. Imprints on rods or on tape shall be with fade-proof ink and shall be resistant to oils, solvents and all atmospheric conditionsand to normal wear and tear encourtered in shipping and handling. The MIL-type,size, lot or

46、control number and date of processing shall be marked on interiorpackages (see 5.2).3.5.4 Production equipment inspection. When a change is made in a produc-tion run of one MIL-type rod to another, inspection shall be performed prior tostarting the new run to assure that equipment and process lines

47、are purged ofmaterial from the previous production run. This inspection shall be performedfor all equipment used in manufacturing operations where the material is notsegregated and positively identified, for example, cutting to length.8Provided by IHSNot for ResaleNo reproduction or networking permi

48、tted without license from IHS-,-,-MIL-E-21562E(SH)4. QUALITY ASSURANCE PROVISIONS4.1 Responsibility for in _spection. Unless otherwise specified in thecontract or purchase order, the contractor is responsible for the performance ofall inspection requirements (examinations and tests) as specified her

49、ein. Exceptas otherwise specified in the contract or purchase order, the contractor may usehis own or any other facilities suitable for the performance of the inspectionrequirements specified herein, unless disapproved by the Government. TheGovernment reserves the right to perform any of the inspections set forth in thespecification where such inspections are deemed necessary to ensure supplies andservices conform to prescri