NAVY MIL-F-1183 J-1987 FITTINGS PIPE CAST BRONZE SILVER-BRAZING GENERAL SPECIFICATION FOR《铸造青铜银焊固定管道总说明书》.pdf

1、MIL-F-1183J 5 May 1987 SUPERSEDING MIL-F-1183H 17 June 1983 (See 6.5) MILITARY SPECIFICATION FITTINGS, PIPE, CAST BRONZE, SILVER-BRAZING, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of Defense- 1. SCOPE 1-1 Scope. This specificat

2、ion covers pipe fittings of cast bronze with at least one end for silver-brazing into steam, air, oil or water piping systems . 1.2 Classification. Fittings shall be of the following types as required (see 3.3) and shall be designated by the applicable specification sheet part number (see 6.2, 6.3 a

3、nd applicable specification sheet): Type A - Interior streamlined (with and without groove for Type B - Interior not streamlined (with and without groove for brazing ring) brazing ring) 2. APPLICABLE DOCUMENTS 2.1 Government documents . 2.1.1 Specifications and standards. The following specification

4、s and standards form a part of this specification to the extent specified herein. Unless othervise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation

5、. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving. this document should be addressed to: Commander, Naval Sea Systems Command, SEA 5523, Department of the Navy, Washington, DC 20362-5101 by using the self-addressed Standardization D

6、ocument Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. MC NIA FSC 4730 DISTRIBUTION STATEHENT A Approved for public release; distribution unlimited Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SPECIFICATION

7、S FEDERAL QQ-B-654 QQ-C-390 MILITARY MIL-V-3 MIL-P-4861 MIL-B-16541 MIL-R-83248 - Brazing Alloys, Silver. - Copper Alloy Castings (Including Cast Bar). - Valves, Fittings, and Flanges (Except for Systems - Packing, Preformed, Rubber, Packing; Packaging of. - Bronze, Valve: Castings. - Rubber, Fluoro

8、carbon Elastomer, High Temperature, Indicated Herein); Packaging of. Fluid, and Compression Set Resistant. MIL-R-83248/1 - Rubber, Fluorocarbon Elastomer, High Temperature, Fluid, and Compression Set Resistant, O-rings, Class 1, 75 Hardness. (See Supplement 1 for list of associated specification she

9、ets. ) STANDARDS FEDERAL FED-STD-B28 - Screw-Thread Standards For Federal Services. FED-STD-H28/7 - Screw Thread Standards For Federal Services Section 7, Pipe Threads General Purpose. MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by Attributes. (Copies of specifications and s

10、tandards required by contractors in con- nection with specfic acquisition functions should be obtained from the con- tracting activity or as directed by the contracting activity.) 2.2 Other. The following documents form a part of this specification to the extent specified herein. Unless otherwise sp

11、ecified, the issues of the documents which are DoD adopted shall be those listed in the issue of the DoDISS specified in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS shall be the issue of the non- government documents which is current on the date of

12、the solicitation. AEROSPACE STANDARD (AS) AS 568 - Aerospace Size Standard for O-Rings. (Application for copies should be addressed to the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, PA 15096.) AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) Y14.36 - Surface Texture Symbo

13、ls. (DoD adopted) (Application for copies should be addressed to the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-F-lL83J 47 m 3q.9990b 0270137 O m MIL-F-1183J A

14、MERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) B 61 - Standard Specification for Steam or Valve Bronze D 2000 - Standard Classificatipn System for Rubber Products in Castings. (DoD adopted) Automotive Applications. (DoD adopted) (Application for copies should be addressed to the American Society f

15、or Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) (Nongovernment standards and other publications are normally available from the organizations which prepare or which distribute the documents. These documents also may be available in or through libraries or other informational ser

16、vices.) 2.3 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards), the text of this speciFi- cation shall take precedence. Nothing in this specificatio

17、n, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3 REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specified herein and in accordance with the applicable specification sheet. In the event of any conflict be

18、tween requirements of this specification and the specification sheet, the latter shall govern. 3.2 Material. Fittings shall be made of material conforming to QQ-C-390, alloy C90300 or C92200 or to ASTM B 61 (UNS no. C92200) bronze at the nanufac- turers option. Fittings made of material conforming t

19、o MIL-B-16541 is an acceptable substitute for QQ-C-390 alloy C90300, C92200 or ASTM B 61 (UNS no. C92200). 3.2.1 Recovered materials. Unless otherwise specified herein, all material incorporated in the products covered by this specification shall bc new and may be fabricated using materials produced

20、 from recovered materials to the maxinum extent practicable without jeopardizing the intended use. The term “recovered materials“ means materials which have been collected or recovered from solid waste and reprocessed to become a source of raw materials, as opposed to virgin raw materials. None of t

21、he above shall be interpreted to mean that the use of used or rebuilt products is allowed under this specification unless otherwise specifically specified. 3.3 Configuration and dimensions. Fitting configuration and dimemions shall be in accordance with figures 1 or 2 and table I of this specific-ti

22、on and applicable figures and tables of the specified specification sheet .!see 6.2). Small ribs or lugs on the body portion of the fitting for use in holding and locating the fitting during the manufacturing process are permitte?,., Sharp corners shall be rounded or broken. 3 Provided by IHSNot for

23、 ResaleNo reproduction or networking permitted without license from IHS-,-,-h u u MIL-F-1183J d4NNNmmmmmmuuubu-j m0Inm0003InM000000 e 00000000000000000 H 4 o P U 91 a c a U CD al u O C u O O w 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-X W OP)

24、 5r, u0 .FI M 3 Br, aw 4 I W ;i3 O am d !a rl m MIL-F-1183J Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-F-l1183J Lt? m 777770b 02701110 O m MIL-F-1 1835 3.4 Wall thickness. The wall thickness shall be as required by figures 1 or 2 and table

25、I for the applicable nominal pipe size. On reducing fittings, the minimum wall thickness of-each connection end shall be that wall thickness specified for each nominal pipe size as given in table I. The wall thickness of the body (waterway) on reducing fittings in the area where the body meets the c

26、onnection end shall be not less than the minimum required for the pipe size of the respective ends. The body wall thickness between the different pipe size ends shall make a gradual transition from larger wall thickness to the smaller wall thickness and shall be not less than the minimum wall thickn

27、ess required of the smaller pipe size. 3.5 End connections. The band at the socket ends of the fittings except female reducers, union tailpieces and union threadpieces shall be rectangular in cross-section with or without rounded corners. Unions and union fitting tail- pieces and union threadpieces

28、shall have rounded ends knurled, ribbed or lugged for wrenching or have octagonal ends. 3.5.1 Socket ends. Silver-brazed socket ends shall be either grooved for brazing ring or internally smooth for face fed brazing as specified (see 6.2). 3.5.1.1 Grooved ends. Fitting ends requiring groove for braz

29、ing ring shall be as shown on figures 1 and 2 with dimensions in table I, and when speci- fied (see 6.2), shall be provided with QQ-B-654, BCuP-5 silver-brazing rings. The brazing ring dimensions shall be as shown on figure 3 and in table II. TABLE II. Dimensions of silver-brazing ring. Nominal Q K

30、H Pipe size Inch Inch ( Inches) (+ - 0.003) (+ - 0.003) Inches r 1/4 O. 035 O. 063 3/8 040 078 1/2 . 040 078 3/4 050 -094 1 050 . 125 1-1/4 050 125 1-1/2 050 188 2 . 050 . 188 2-1/2 o050 ,188 3 050 250 3-1/2 050 250 4 080 250 5 080 250 6 080 250 8 .O80 391 10 080 391 12 096 391 6 O. 639 . 784 . 949

31、1.179 1.444 1.789 2.031 2.506 3. 008 3.633 4.133 4.693 5.756 8.818 10.943 6.818 12.983 F Minimum ( Inch) O. 073 073 073 073 073 073 .O73 073 073 073 .O73 073 0073 .O73 .O73 073 073 Maximum (Inch) O. 130 130 . 130 . 135 130 o 135 135 135 135 167 167 229 229 261 .261 . 261 261 Provided by IHSNot for R

32、esaleNo reproduction or networking permitted without license from IHS-,-,-3.5.1.2 Face fed ends. Face fed ends shall be as shown on figures 1 and 2 with dimensions in table I and shall have a 45-degree by 1/32-inch (approxi- mately) chamfer at the face of the fitting (see figures 1 and 2). The chamf

33、er shall be included in the depth of socket dimension. 3.5.2 Threaded ends. Fittings with one or more threaded ends shall be type B (nonstreamlined). The threads shall be in accordance with FED-STD-H28 and FED-STD-H28/7, American National Taper pipe threads (NPT) for the nominal pipe size specified

34、(see 6.2). 3.6 Working pressure and temperature. The maximum allowable working pressures and temperatures for fittings shall be as specified in table III. TABLE III. Maximum working pressure Nominal Maximum Pipe working Maximum size pressure temperature (inches) ( lb/in2) (OF) 1/4 through 6 200 425

35、Above 6 150 425 and temperature. Air, oil, water service Haximum working Maximum pressure temperature (lb/in2) (OF) 3.7 Surface finish. bachined surfaces shall have a finish of 125 Ra or better. The surface finish of union seats and retainer rings shall be 63 Ra or better. O-ring contacting surfaces

36、 of unions, union tees and union elbows shall have a surface finish of 32 Ra. The finish symbols used in this specifi- cation are in accordance with ANSI Y14.36. 3.8 Dimensional tolerances. Dimensional tolerances shall be as shown in tables IV and V. Tolerances are not imposed on dimensions given as

37、 minimum or maximum. TABLE IV. Tolerance on center-to-end or center-to-center dimension. Nominal pipe Inch Inches Inch Inches minus of fftting minus of fitting Tolerances Nominal pipe Tolerance size plus or size plus or u4 o. 10 2-112 O. 04 3/8 .12 4 06 314 e 10 3-112 06 1/2 .10 3 05 1 e 07 5 0 12 1

38、-112 . 18 10 and over 08 2 15 8 08 1-1/4 .12 6 .O7 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-F-LL83J q7 9999906 027OL42 P MIL-F-1183J TABLE V. Dimensional tolerances (other than center-to-end and center-to-center). Machined I Casting Deci

39、mals 2 Place 3 Place Dimensiod/ Fractions Dimensions 6 and under - + 0.01 - + 0.005 - + 1/64 2 and under Over 6 through 24 - + .O2 - + .o10 - + 1/32 through 5 Over 24 - + -03 - + .O15 - + 1/16 through 8 Over 2 Over 5 Over 8 Over 12 Over 15 through 12 Angular - - + O degrees 30 minutes through 15 Tol

40、erance +1/16, -1/16 +3/32, -1/16 +1/8, -3/32 +3/16, -1/8 +7/32, -5/32 +1/4, -3/16 - 1/ All dimensions in inches except angular. 3.9 Identification. Rough castings of fittings shall be identified with the name or tradenark of the nanufacturer (NOTE: On unions and union sub- assemblies usually only th

41、e nut has the manufacturers identification.). Type A (streamlined) castings shall also be marked with the letter “A“ or “S“ and the maximum pressure for air, oil, and water. The marking shall be cast or stamped lo stress stamps) in raised or depressed letters upon the outside of the body of all roug

42、h castings. Depressed markings shall be applied so as not to reduce the fitting wall thickness below the minimum requirement. 3.10 Workmanship. Fittings shall be sound, smoothly cored, true to form, uniform in texture and free from cold shuts. Castings shall not be repaired except as authorized by t

43、he contracting oficer. The fittings shall be thoroughly cleaned inside and outside. Fins and rough areas that are not well rounded shall be blended. Machining chips and burrs shall be removed. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contra

44、ct or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein. Except as otherwise speci- fied in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection require

45、ments specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. Provided by IHSNot for Resa

46、leNo reproduction or networking permitted without license from IHS-,-,-flIL-F-LL83J r47 m 799990b 02701LI3 b W MIL-F-1183J 4.1.1 Responsibility for compliance. All items must meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contract

47、ors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of assuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract.

48、Sampling in quality conforuance does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective material. 4.1.2 Inspection records. Inspection records of the examinatLons and tests shall be kept complete and availabl

49、e to the Government as specified in the contract or purchase order (see 6.2). 4.2 Quality conformance. Quality conformance inspection and tests shall consist of the following: (a) Individual test (see 4.2.1). (b) Sampling for examination and test (see 4.3.2 and 4.3.3). I 4.2.1 Individual test. Each production fitting shall he air pressure leakage tested as specified in 4.4.1. 4.3 Sampling for quality conformance