1、MIL-H-22072B(AS) 13 November 1978 MILITARY SPECIFICATION HYDRAULIC FLUID, CATAPULT, NATO CODE NUMBER H-579 This specification is approved for use by the Naval Air Systems Command, Department of the Navy, and i S available for use by al 1 Departments and Agencies of the Department of Defense. 1. SCOP
2、E 1.1 Scope. This specification establishes the requirements for a fire resistant water base fluid for use in catapults. This fluid is identified by NATO symbol H-579 (see 6.5). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. Unless otherwise specifi
3、ed, the following specification, standards, and handbooks of the issue lised in that issue of the Department of Defense Index of Specifications and Standards (DODISSI specified in the solicitation form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL QQ-8-639 - Bra
4、ss, Naval, Flat Products (Plate, Bar, Sheet and Strip). Products (Flat Wire, Strip, Sheet, Bar, and Plate). Rolled, Sheared, Sawed or Machined Edges (Plate, Bar, Sheet, and Strip). QQ-8-728 - Bronze Manganese, Rod, Shapes, Forgings, and Flat QQ-C-576 - Copper Flat Products with S1 it, S1 it and Edge
5、- QQ-S-741 - Steel, Carbon, Structural Shape, Plate and Bar, PPP-D-729 - Drums, Shipping and Storage, Steel 55 Gal lon (208 Li ters 1. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Engineering
6、 Specifications and Standards Department (Code 931, Naval Air Engineering Center, Lakehurst, N3 08733, by using the self-addressed Standardization Document Improve- ,ment Proposal (DD Form 1426) appearing at the end of this document or by letter. FSC 9150 Provided by IHSNot for ResaleNo reproduction
7、 or networking permitted without license from IHS-,-,-MIL-H-22072C 71 W 7779706 010340B 4 W MI LI TARY MI L-S-5059 . - Steel, Corrosion-Resistant (18-81, Plate, Sheet and MI L-S-1 8729 - Steel Plate, Sheet, and Strip, Alloy, 4130, Aircraft MI L-H- 1 9457 - Hydraulic Fluid, Fire Resistant. MIL-S-2269
8、8 - Steel Plate and Shapes, Weldable, Ordinary Strength MIL-P-25732 - Packing, Preformed, Petroleum, Hydraulic Fluid Re- Strip. Qual i ty . and Higher Strength, Hull Structure. sistant, Limited Service at 275F (135C). STANDARDS FEDERAL FED-STD-313 - Material Safety Data Sheets Preparation and Submis
9、sion FED-STD-601 - Rubber, Sampling and Testing. FED-STD-791 - Lubricants, Liquid Fuels, and Related Products, Method of. of Testing. MI LI TARY MI L-STD-105 - Sampling Pr-ocedures and Tables for Inspection by MI L-STD-290 - Packaging of Petroleum and Related Products. Attributes. AIR FORCE - NAVY A
10、N6227 - Packing, O Ri ng, Hydraul i c. 2.1.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this specification to the extent specified herein. DRAW I NGS NAVAL AIR ENGINEERING CENTER A87772 A88595 A8979 1 A8
11、9984 A92589 A31 2047 A31 4255 A31 4341 - Packing, “V“ Ring. - Packing. - Packing, Chevron Type. - Seal Shaft, Moulded. - Gasket, Asbestos. - Gasket, “O“ Ring. - Gasket, Synthetic Rubber. - Closure, Duplex Type. (Application for copies should be addressed to the Naval Air Engineering Center, Code 912
12、A1, Lakehurst, N3 08733.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PUBLICATIONS CODE OF FEDERAL REGULATIONS 16 CFR - The Federal Hazardous Substances Act. 49 CFR - Transportation - Hazardous Materials. (Application for copies should be addre
13、ssed to the Superintendent of Documents, Government Printing Office, Washington, DC 20402.) (Copies of specifications, standards, handbooks, drawings, and publications re- quired by manufacturers in connection with specific acquisition functions should be obtained from the conracting activity or as
14、directed by the contracting officer.) 2.2 Other publications. The following documents form a part of this specifi- cation to the extent specified herein. The issues of the documents which are in- dicated as DoD adopted shall be the issue 1 isted i n the current DoDISS and the supplement thereto, if
15、applicable. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM A 108 ASTM D 95 ASTM D 892 ASTM D T298 ASTM D 4057 ASTM D 4177 ASTM E 70 Part 47 - Steel Bars, Carbon, Cold-Finished, Standard Quality. - Water in Petroleum Products and Bi tumi nous Material s by - Oils, Lubricating, Foaming Charact
16、eristics of - Density, Relative Density, (Specific Gravity), or API Gravity Di sti 11 ation of Crude Petroleum and Liquid Petroleum Products by Hydrometer Met hod. - Manual Sampling of Pertoleum and Petroleum Products - Automatic Sampling of Petroleum and Petroleum Products - pH of Aqueous Solutions
17、 with the Glass Electrode. - Test Methods for Rating Motor, Diesel and Aviation Fuels. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI 2729.1 - American Nationa
18、l Standard for the Precautionary Labeling of Hazardous Industrial Chemicals. (Application for copies should be addressed to the American National Standards Institute, 1430 Broadway, New York, NY 10018.) (Industry association specification and standards are generally available for reference from libr
19、aries. They are also distributed among technical groups and using Federal agencies. 1 2.3 Order of precedence, In the event of a conflict between the text of this specification and the references cited herein, the text of this specific,aton shall take precedence. 3. REQUIREMENTS 3.1 Qualification. T
20、he hydraulic fluid furnished under this specification shall be products which are qualified for listing on the applicable qualified Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-products list at the time set for opening of bids. Any change in the f
21、ormulation of an approved product shall require requalification (see 3.3.2, 4.3 and 6.3). 3.2 Materials. Component materials used in the manufacture of the hydraulic fluid shall be of high quality, suitable for the purpose intended, and when finally blended shall form a fire resistant fluid meeting
22、the requirements of this specifi- cation. 3.2.1 Additives. The hydraulic fluid shall contain additive materials to pro- vide lubrication, corrosion prevention and viscosity temperature characteristics. There shall be no other restrictions on the type of material used in the fluid ex- cept those impo
23、sed by the requirements of this specification. 3.2.2 Color. A water soluable red dye shall be added to the hydraulic fluid to improve visibility in liquid level gauges. A desirable color is obtained when 5 parts of “Pontamine Fast Red 8BNL Concentrated 175 percent“ as manufactured by E.I. Dupont de
24、Nemours, Wilmington, Delaware, or an equivalent dye, is added to 100,000 parts by weight of an amber (ASTM Color Number 1-1/2 to 2) fluid. 3.3 Compatibility. 3.3.1 With previously qualified fluids. When the hydraulic fluid being tested is added to all previously qualified fluids to make a mixture co
25、nsisting of equal volumes of the fhid being tested and each of those previously qualified, the mixture shall not form resinous gums, sludge or insoluble solid materials and shall comply with the viscosity requirements specified in 3.4. No further efforts to- wards qualifying a fluid shall be conduct
26、ed if the mixture does not comply with thi S requi rement. 3.3.2 Fluid mixtures. The Government reserves the right to require that a fluid submitted for qualification comply with all of the qualification require- ments of this specification when mixed with other previously qualified fluids, irrespec
27、tive of the proportions of the fluid constituting the mixture. 3.4 Chemical and physical properti es. The chemical and physical properties shall conform to Table I, when tested as specified in 4.6.2. 3.5 Material safety data sheets. Material safety data sheets shall be prepared and submitted in acco
28、rdance with FED-STD-313. Material safety data sheets shall also be forwarded to the qualifying activity specified in 4.3-.1. The hydraulic fluid shall have no adverse effect on the health of personnel including contact dermatitis (see 4.6.15). The fluid shall contain no components which produce noxi
29、ous vapors in such concentrations as to be an annoyance to personnel during formulation or use. The properties of the fluid shall be such that its use shall not require personnel protective equipment, special control procedures or special hand1 ing techniques. Questions pertinent to this effect shal
30、l be referred by the contracting activity to the appropriate departmental medical service who wi 11 act as an advisor to the contracting agency (see 4.3.1 and 6.2.le). 3.6 Workmanship. The hydraulic fluid shall be free from oil, dirt, lint, sediment, and lumps of undissolved additives. The fluid sha
31、ll be filtered through a non-absorptive type of filter just prior to final packaging. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-“ MIL-H-22072C 71 m 997706 0103911 9 m MIL-H-22072C(AS) 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspe
32、ction. Unless otherwise specified in the contract or purchase order , the contractor i S responsible for the performance of al 1 inspection requirements as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other faci 1 i ties sui
33、table for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to p
34、rescribed requi rements. 4.2 Classification of inspection. The inspection requirements specified herein are classified as fol lows: a. Qualification inspection (see 4.3). b. Quality conformance inspection (see 4.4). 4.3 Qualification inspection. The qualification inspection shall consist of a review
35、 for approval of the submitted manufacturers test reports and subjecting the qualification sample (4.3.1) to examination and testing for all the requirements of this specification. Prior to completion of the storage stability test, products meeting all other requirements of this specification will b
36、e listed on the qualified products list on a tentative basis. Final approval shall only be granted after the product has passed the storage stability requirements. 4.3.1 Samples. The qualification sample shall consist of six 208 litre (55- gallon) drums of hydraulic fluid for which quaTification is
37、desired. The samples shall be forwarded to the Commanding Officer, Naval Air Engineering Center, Code 912A1, Lakehurst, NJ 08733. The samples shall be plainly identified by securely attached durable tags or labels marked with the following information: SampTe for qualification inspection HYDRAULIC F
38、LUID, CATAPULT Name of manufacturer Product code number Date of manufacture Submitted by (name)(date) for qualification inspection in accordance with the requirements of MIL-H-22072UAS) under authorization of (reference MIL-H-22072C(AS) authorizing letter) (see 6.3). 43.2 Test reports. Two copies of
39、 the manufacturers test report, containing complete test data showing that material submitted for qualification conforms to the requirements of this specification, except for compatibility, compression ignition, effect on packings and other elastomeric components, storage stability and pump performa
40、nce, shall be submitted with the qualification samples. Location and identity of the plant which produced the samples tested shall al so be suppl ied. The test reports shall include general information as to the chemical type or tradename of the ingredients used, identifying major and minor componen
41、ts. Material safety data sheets on toxicity, prepared as specified in 3.5, shall also be submitted to the qualifying laboratory (see 4.3.1). 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.3.3 Retention of qualification. In order to retain qualif
42、ication of a product approved for 1 isting on the Qualified Products List (QPL), the manufacturer shall verify by certification to the qualifying activity, that the manufacturers product complies with the requirements of this specification, The time of periodic verification by certification shall be
43、 in two-year intervals from the date of original qualification. The Government reserves the right to re-examine the qualifed product whenever deemed necessary to determine that the product continues to meet any or all of the specification requirements. 4.4 Quality conformance inspection. The quality
44、 conformance inspection shall consist of an examination for acceptability of quality control methods used by the manufacturer, test of samples from 4.4.3 in accordance with Table III and an examination of samples from 4.4.4 for conformance with 4.6.1. 4.4.1 Qual i ty conformance samples. The qual i
45、ty conformance samples shall consist of a sample for tests (4.4.3) and samples for examination of filled containers (4.4.4). Samples shall be labeled completely with information identifying the purpose of the sample, name of product, specification number, lot and batch number, date of sampling and c
46、ontract number. 4.4.2 Lot and batch. All hydraulic fluid manufactured as one batch shall be considered a lot and shall be numbered as such for purposes of inspection, A batch is defined as the end product of all raw materials mixed or blended in a single operation. 4.4.3 Sample for tests. A composit
47、e sample of hydraulic fluid in sufficient quantity to perform all the quality conformance tests specified in Table III shall be taken from each lot in accordance with ASTM D 4057 or ASTM D 4177. If the sample for tests fails any of the quality conformance inspection tests, the inspection lot represe
48、nted by the composite sample shall be rejected. 4.4.4 Sample for examination of filled containers. A random sample of filled containers shall be selected from each lot of fluid in accordance with MIL-STD-105, Inspectlon Level I and an Acceptable Quality Level (AQL) of 2.5 percent defective. 4.5 Test
49、 conditions. Test conditions shall be in accordance with 4.6 and the physical values specified in Table I apply to the average of determinations made on the sample. 4.6 Methods of examinations and tests, Inspection shall be in accordance with Method 9601 of FED-STD-791. 4.6.1 Examinations. Each of the filled containers, selected in accordance with 4.4.4, shall be examined for defects of the container and closure, for evidence of leakage and for unsatisfactory marking
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