NAVY MIL-I-60595-1966 INITIATOR CARTRIDGE ACTUATED XM107 METAL PARTS ASSEMBLY《XM107火药驱动起始装置金属装配件》.pdf

1、MTL-G60595(MU) 25 October 1966 MILITARY SPECIFICATION INITIATOR, CARTRIDGE ACTUATED, XM107 METAL PARTS ASSEMBLY 1, SCOPE 1.1 This specification covers Initiators, Cartridge Actuated, XM107, The assembly will ultimately be loaded and used in Metal Parts Assembly, conjunction with an ejector for reser

2、ve parachute for paratroops. 2. APPLICABLE DOCUMENTS 2.1 The following documents of the issue in effect on date of invita- tion for bids or request for proposal, form a part of the specification to the extent specified herein: SPECIFICATION Military ML-A- 2550 STANDARDS Mi 1 i ta ry MIL-STD-105 MIL-

3、STD- 109 MIL-STD-413 MIL-STD- 639 MIL-STD- 1167 DRAKLNGS - Ammunition and Special Meapons, General. Specification for - Sampling Procedures and Tables for Inspection - Quality Assurance Terms and Deinitions - Visual Inspecton Guide for Rubber O-Rings - Surface Roughness Values Preferred for Army Ord

4、nance Materiel - Ammunition Data Card by Attributes Munitions Command F-10535977 C-8830984 - Initiator, Cartridge Actuated, Metal Parts - Container, Ammunition Fiber, M426 for Assembly Initiator, cartridge Actuated, M27, M99, XM86, XM98 or XM107 with Cartridge Cartridge Actuated, M27, M99, XM86, XM9

5、8 or XM107 in Fiber Container Mi26 - Index of Inspection Equipment List for Initiator, Cartridge Actuated, XM107, Metal Parts Assembly G8830985 - Box, Packing, Ammunition or Initiator, LEL-10535977 % I FSC 1374 rHI DOCUMENT CONTAINS PAGES . Provided by IHSNot for ResaleNo reproduction or networking

6、permitted without license from IHS-,-,-MLL-1-60595 (MU) (Copies of specifications, standards and drawings required by suppliers in connection with specific procurement function should be obtained from the procuring activity or as directed by the contracting officer). 3. REQUZREMENTS 3.1 General.- Ma

7、terials, parts, and assemblies shall comply with the requirements on the applicable drawings and specifications. 3.2 First article sample.- Requirements for the submission of first article sample by the contractor shall be as specified in the contract. 3.3 Material.- The contractor shall be responsi

8、ble for selecting from the classification list contained in the raw material specification, the surface and physical condition of the raw material intended for use in manu- facture, 3.4 Mechanical properties. - Mechanical properties required by the drawings shall be uniform throughout the part withi

9、n specified tolerances. Require- ments for all alloy steel parts shall be achieved by quenching and tempering. 3.5 Hydrostatic pressure.- The initiator chamber and cap shall with- stand a hydrostatic pressure of 14,000 to 15,000 pounds per square inch (psi) for 15 seconds, minimum, without deformati

10、on or mechanical failure (see 6.1). 3.6 Firing pin release.- The firing pin of the metal parts assembly, less cotter pin, shall release from the cocked position when the application of an axial load of 15 to 30 pounds has withdrawn the initiator pin, ,370 inches, minimum and .425 inches maximum. 3.7

11、 Metal parts assembly.- Parts shall be combined to produce an assembly which conforms to the requirements of the metal parts assembly drawing. All threaded joints shall be assembled handtight. 3.8 Protective finish.- Protective finish shall be in accordance with the specifications and drawings and s

12、hall apply to all surfaces of the com- ponent regardless of contour. 3.9 Workmanship.- The requirements for workmanship are as Specified on the applicable drawings, referenced specifications and the following. 3.9.1 Metal defects,- All components shall be free from cracks, splits, cold shuts, inclus

13、ions, porosity or other metal defects. 3.9.2 Burr.- No part shall have a burr which might interfere with the assembly or function of the item or which might be injurious to personnel handling the item. 3.9.3 Foreign matter.- No part or assembly shall contain chips, dirt, grease, rust, corrosion or o

14、ther foreign matter. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without lice

15、nse from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MAJOR (Cont d) 107. 108, 109. 11.0. 111. 112. 113. 114. 115 116. 117. Concentricity of

16、hole begween small cavity and boss cavity with midsection cavity, including psrpendicularity with base of large cavity count erbore Concentricity of undercut in large cavity with large internal thread Concentricity of boss cavity with hole between small cavity and boss cavity Concentricity of flange

17、 with hole between small cavity and boss cavity Concentricity of body, large end with large internal thread Concentricity of small cavity with midsection cavity Concentricity of thread cavity with large i nt er na 1 thread Diameter of hole between boss cavity and small cavity Diameter of boss cavity

18、 Diameter of large midsection cavity Diameter of small midsection cavity Gage Gage Gage Gage Gage Gage Gage Gage Gage Gage Gage Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.3.2.2 (Contd) Defect - MINOR (Cont 1 d) 206. Diameter of boss Ilange 2G7

19、. Diameter of body 208. 209. 210. Diameter of cotter pin holes Diameter of counterbore at base of large Depth from chamfer at base of large threaded threaded cavity cavity counterbore to base of midsection cavity 214. Depth from base of counterbore of large threaded cavity to chamfer at base of larg

20、e midsection 2L5. Total length 216. 217. 218. 219. Length of head 220. 221. 222, Location of set screw hole 223. Location of cotter pin hole 224. Radius or chamfer missing or incorrect Visual 225. Surface finish improper, except as otherwise classified Visual Length of flats at small end Length acro

21、ss flats at small end Length of flange at small end Length from large threaded cavity counterbore to Width of counterbore at base of large threaded boss in small end 4.3.2.3 Pin, Initiator, DrawingC 10520409, covering a detai 1 of Drawing F10535977. None defined 101. Concentricity of groove in head

22、with body 102. Concentricity of shoulder with body 103. Symmetry of pin hole with body 104. Diameter of undercut, min, if applicable Gage Gage Gage Gage Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or n

23、etworking permitted without license from IHS-,-,-CRITICAL 1, Diameter of striker hole, min. MAJOR 101 a 102, 103. 104. 105. 106 107. 108 109 110 111. 112. 113, 114. 115. 117. 118, 119. L20. 121. 122 116, 10 Pitch diameter of thread, min. Major diameter of thread, min. Concentricity of striker hole w

24、ith cavity Concentricity of cavity with pitch diameter of thread Concentricity of body with pitch diameter of thread Perpendicularity o face with body Diameter of body, min, Diameter of cavity Diameter of flange, min, Diameter of boss Diameter of undercut, min. Total length, max. Width of undercut T

25、hickness of striker hole Location of thread Chamfer at striker hole Height of boss Metal defective Protective finish, inadequate or defective Surface finish o cavity, improper Burr Foreign matter Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-1-

26、60595 (MU) 4.3.2.5 (Cont d) Defect MI. NOR Method of Inspection 201 t 202. 2-93 204. 205. 206, 207. 208. 209. 210. 211. 212. Pitch diameter of thread, max. Diameter of body, max. Diameter of striker hole, max. Diameter of flange, max. Diameter of wrench holes Depth of wrench holes Total length, min.

27、 Length of body to flange Location of wrench holes Marking missing, incorrect or illegible Radius or chamfer, missing or incorrect, except as Surface finish improper, except as otherwise classified otherwise classified Gage Gage Gage Gage Gage Gage Gage Gage Gage Vi sua 1 Vi sua 1 Visual 4.3.2.6 Pin

28、, Firing. Drawing Cl0520411 covering a detail of Drawing Pl0535977 CRITICAL None defined MAJOR 101. 102. 103. 104, 105. 106 107. 108, 199. 110. 111. 112. 113. 114. 115, 116. 117. 118. MINOR Concentricity of large cavity with body Concentricity of striker with body Concentricity of cavity with body S

29、ymmetry of pin relief holes with small cavity Symmetry of ball hole counterbore with ball hole Diameter of striker Diameter of body Diameter of ball hole, max. Diameter of ball hole counterbore Diameter of pin relief holes, min. Depth of ball counterbore, min. Length of striker, min. Location of bal

30、l hole counterbore Metal defective Protective finish inadequate or defective Surface finish of body improper Burr or sharp corner Foreign matter 201, Diameter of large cavity 202. Diameter of small cavity 203. Diameter of ball hole, min, 294. Diameter of pin relief holes, max. Gage Gage Gage Gage Ga

31、ge Gage Gage Gage Gage Gage Gage Gage Gage Visual Visual Visual Visual Visual Gage Gage Gage Gage 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-207, Depth of ball hole counterbore, max. Gage 208. Length of striker, max. Gage 209. Total length Ga

32、ge 210. Location of pin relief holes Gage 211. Marking missing incorrect or illegible Visual 212. Radius or chamfer missing or incorrect Visual 213, Surface finish improper, except as otherwise classified Visual 4.3.2.7 Spring, Initiator, Drawing B10520412, covering a detai 1 of Drawing F1053977. CR

33、ITICAL None defined MAJOR 101. Load at specified height 102. Closed length, max. 103. Ends incorrect 104. 105, Burr 106. Foreign matter Protective finish inadequate or defective MI NOR 201. Diameter, outside 202. Free length Gage Gage Visual Visual Visual Visual Gage Gage 4.3.2.8 Filter, Drawing C10

34、520414, covering a detail of Drawing Pl0535977 CRITI CAL None defined MOR 101. 102 * 103. 104. 106. 107. 108. . 105. Pitch diameter of thread, min. Major diameter of thread, min. Concentricity of thread with center hole and Symmetry of holes with outside diameter Diameter of center hole Diameter of

35、holes Depth of center hole Depth of slot, max. outside diameter Gage Gage Gage Gage Gage Gage Gage Gage Gage Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-1-60595 (MU) 4.3.2.8 (Cont d) Defect MAJOR (Cont d) Method of Inspection 110 111 112 NINO

36、R , Angular location of holes . Nylon patch not properly located or fused . Number of holes incorrect 113. Meta defective 11.4. 115. Burr 116. Foreign matter Protective finish inadequate or defective Gage Manual or Visual Visual Visual Visual Visual Visual 201. 202 I 203. 204. 205. 206, 297. 208, 20

37、9. 210. 211. 212. Pitch diameter of thread, max. Diameter of undercut Diameter of body Depth of slot, min. Total length Length of body Width of undercut, max. Width of slot Location of slot Marking missing, incorrect or illegible Chamfer missing or incorrect Surface finish improper Gage Gage Gage Ga

38、ge Gage Gage Gage Gage Gage Visual Visual Visual 4.3.2.9 Assembly, Drawing P10535977, less all drawings except C10520410, Cl0520411 and MS19060-S. CRITICAL 1. Firing pin protrusion 2. Steel ball missing Gage Gage MAJOR 101. Burr 102. Foreign matter Mt NOR None defined 4.3.2.10 Assembly, Drawing F105

39、35977 CRITICAL None defined Visual Vi sua 1 13 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-1-60575 13 9999906 0339737 2 U MLL-1-60595 (MU) 4.3.2.10 (Cont d) Defect Me tho d of inspect ion 101. Firing pin not cocked 102. 103, Any part missing,

40、 except as otherwise classified 104, Improper assembly 105, Cotter pin improperly inserted 106, O-ring not lubricated 107. Marking missing, incorrect or illegible Initiator pin not free to rotate 201. Shipping cap missing 202, Protective finish inadequate or defective 4.3.2.11 Container, Fiber, Draw

41、ing C8830984 None defined None defined . 201. Contents loose 202. Metal ends loose or distorted 203. Gap between body and cover, max, Visual 204. Cut or damaged through all impregnated layers 4.3.2.12 Box, Packing, Drawing C8830985 None defined None defined 77, . Provided by IHSNot for ResaleNo repr

42、oduction or networking permitted without license from IHS-,-,-MIL-1-60595 (MU) 4.3.2,12 (Cont d) Defect - Method of Inspection MLNOR 201. Contents loose Manua 1 202. HardLqare missing, loose, broken or improperly engaged Manual and Visual 203. Strapping missing, loose, broken or improperly assembled

43、 Visual 204. Contents of box exposed Visual 2-35. Box damaged Vi sua 1 206, Marking missing, incorrect or illegible Visual 207. Number of units incorrect Visual 4.3.3 Inspection testing.- The following tests shall be performed in accordance with the provisions of 4.4. 4.3.3.1 Hardness.- Fifty units

44、from each heat treated lot of components shall be tested for compliance with the requirements specified on the applica- ble drawing. Failure of any unit to comply with the drawing requirements shall be cause for rejection of the lot of components. 4.3.3.2 Hydrostatic pressure,- Each chamber and suba

45、ssembly shall be Failure of any subassembly to subjected to the hydrostatic pressure test. comply with the requirements of 3.5 shall be cause for rejection of the su bas semb ly . 4.3.3.3 Firing pin release.- The initiator pin of each partial assembly consisting of all parts except the cotter pin an

46、d chamber shall be subjected to the firing pin release test. with the requirements of 3.6 shall be cause for rejection of the subassembly. Failure of any partial assembly to comply 4.3.3.4 Protective finish.- The number of units for protective finish tests shall be in accordance with the applicable

47、specifications. Failure of any sample to comply with the requirements of 3.8. 4.3.4 Inspection equipment.- The examination and tests shall be made using equipment listed on IEL- 10535977, 4.4 Test methods and procedures 15 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-