NAVY MIL-PRF-29602 A-2005 CLEANING COMPOUNDS PARTS WASHER AND SPRAY CABINET《零件清洗机和喷雾机的清洗剂》.pdf

1、 NOT MEASUREMENT SENSITIVE MIL-PRF-29602A 31 January 2005 SUPERSEDING MIL-C-29602 28 February 1995 PERFORMANCE SPECIFICATION CLEANING COMPOUNDS, PARTS WASHER AND SPRAY CABINET This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. Thi

2、s specification covers two types of cleaning compounds used in parts washers and spray cabinets for cleaning aircraft components. 1.2 Classification. The cleaning compounds covered by this specification are classified as follows: Type I - Water-soluble liquid concentrate Type II - Water-soluble powd

3、er 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has

4、 been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed. Comments, suggestions, or questions on this document should be addressed to: C

5、ommander, Naval Air Warfare Center Aircraft Division, Code 491000B120-3, Highway 547, Lakehurst, NJ 08733-5100 or emailed to thomas.omaranavy.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.da

6、ps.dla.mil . AMSC N/A FSC 6850 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specifie

7、d herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. FEDERAL SPECIFICATIONS CCC-C-46 - Cloth, Cleaning, Nonwoven Fabric. (Inactive for new design) DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-680 - Degreasing Solvent MIL-A-8625 - Anodic

8、 Coatings for Aluminum and Aluminum Alloys MIL-G-21164 - Grease, Molybdenum Disulfide, for Low and High Temperatures, NATO Code Number G-353 MIL-PRF-83282 - Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base, Metric, NATO Code Number H-537 MIL-DTL-83488 - Coating, Aluminum, High Purity (Cop

9、ies of these documents are available on line at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The follow

10、ing other Government document forms a part of this document to the extent specified herein. Unless otherwise specified, the issue is that cited in the solicitation or contract. CODE OF FEDERAL REGULATIONS (CFR) 40 CFR - Protection of the Environment (Copies of this document are available online at h

11、ttp:/www.gpoaccess.gov or from the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402-0001.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents

12、 are those cited in the solicitation or contract. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) INTERNATIONAL ASTM-A240 - Chromium and Chromium-Nickel Stainless Steel Plate, Sheet,

13、and Strip for Pressure Vessels, and for General Applications, Standard Specification for. (DoD adopted) ASTM-B152 - Copper Sheet, Strip, Plate, and Rolled Bar, Standard Specification for. (DoD adopted) ASTM-D93 - Flash-Point by Pensky-Martens Closed Cup Tester, Standard Test Methods for. (DoD adopte

14、d) ASTM-D2834 - Nonvolatile Matter (Total Solids) in Water-Emulsion Floor Polishes, Solvent-Based Floor Polishes, and Polymer-Emulsion Floor Polishes, Standard Test Method for. (DoD adopted) ASTM-D3278 - Flash Point of Liquids by Small Scale Closed-Cup Apparatus, Standard Test Methods for. (DoD adop

15、ted) ASTM-E70 - pH of Aqueous Solutions with the Glass Electrode, Standard Test Method for. (DoD adopted) ASTM-F483 - Total Immersion Corrosion Test for Aircraft Maintenance Chemicals, Standard Test Method for. (DoD adopted) ASTM-F519 - Mechanical Hydrogen Embrittlement Evaluation of Plating Process

16、es and Service Environments, Standard Test Method for. (DoD adopted) ASTM-F945 - Stress-Corrosion of Titanium Alloys by Aircraft Engine Cleaning Materials, Standard Test Method for. (DoD adopted) ASTM-F1104 - Preparing Aircraft Cleaning Compounds, Liquid Type, Water Base, for Storage Stability Testi

17、ng, Standard Test Method for. (Copies of these documents are available from www.astm.org or ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS-QQ-A-250/4 - Aluminum Alloy 2024, Plate and Sheet. (DoD adopted) SAE-AMS4375 - Sheet

18、 and Plate, Magnesium Alloy, 3.0Al - 1.0Zn - 0.20Mn (AZ31B-0), Annealed and Recrystallized. (DoD adopted) SAE-AMS5046 - Carbon Steel, Sheet, Strip, and Plate (SAE 1020 and 1025) Annealed. (DoD adopted) SAE-AMS-QQ-P-416 Plating, Cadmium (Electrodeposited). (DoD adopted) SAE-AMS-T-9046 - Titanium and

19、Titanium Alloy, Sheet, Strip, and Plate. (DoD adopted) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A SAE-AMS5536 - Nickel Alloy, Corrosion and Heat Resistant, Sheet, Strip, and Plate 47.5Ni - 22Cr - 1.5Co - 9.0Mo - 0.60W -18.5Fe, S

20、olution Heat Treated. (DoD adopted) (Copies of these documents are available from www.sae.org or SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text

21、 of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Qualification. The cleaning compound furnished under this specification shall be products that are manufactured by a ma

22、nufacturer authorized by the qualifying activity for listing on the applicable qualified products list before contract award (see 4.3 and 6.4). 3.2 Materials. The cleaning compounds shall not contain known or suspected carcinogens, ozone depleting substances, hazardous air pollutants, volatile organ

23、ic compounds, or total toxic organic (TTO) compounds as specified in 40 CFR. Surface-active agents used in the cleaning compounds shall be not less than 85 percent biodegradable when determined in accordance with methods appropriate to surface-active agent type. 3.3 Unit of issue. To interface with

24、existing equipment and meet the required storage characteristics, the cleaning compounds shall be furnished in 5-, 15-, or 55-gallon containers. The internal surfaces of all containers shall be protected with a material that shall not adversely affect nor be adversely affected by the cleaning compou

25、nds. 3.4 Markings. Markings to identify type I and type II cleaning compounds shall appear on each container to indicate that the product should not be used at full strength. 3.5 Performance requirements. 3.5.1 Biodegradability. The supplier of the cleaning compounds shall ensure that the surfactant

26、s used in the cleaning compound are biodegradable in accordance with 40 CFR, Part 796, subpart D. Testing for biodegradability shall be in accordance with 4.5.1. The cleaning compounds shall meet the requirement of not less than 85 percent biodegradable at the end of the 28-day period specified in 4

27、.5.1. 3.5.2 Nonvolatile content. The cleaning compound qualification sample shall be tested for nonvolatile content in accordance with 4.3 and table II. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A 3.5.3 Flash point 3.5.3.1 Type I

28、. The Pensky-Martens flash point of the concentrated liquid cleaning compound shall be greater than 212 F (100 C) when tested in accordance with 4.3. 3.5.3.2 Type II. The Setaflash flash point of the concentrated powdered cleaning compound shall be greater than 212 F (100 C) when tested in accordanc

29、e with 4.3. 3.5.4 pH. The pH of the cleaning compounds shall be tested using the manufacturers recommended cleaning concentration in accordance with 4.3. Conformance inspection results shall not differ from the qualification values by more than 0.5 units. 3.5.5 Foaming characteristics. At the manufa

30、cturers recommended concentration, the cleaning compounds shall produce a foam volume of not more than 100 ml, when tested at 120 F (49 C) and 160 F (71 C) in accordance with 4.5.2. 3.5.6 Corrosivity. 3.5.6.1 Titanium stress corrosion. The cleaning compounds shall not produce any microscopic crackin

31、g when tested at the manufacturers recommended concentration and examined metallographically at 500X magnification (see 4.3). 3.5.6.2 Total immersion corrosion. The cleaning compounds shall cause neither visual corrosion nor a weight change of any specimen greater than that shown in table I, when te

32、sted at the manufacturers recommended concentration and in accordance with 4.5.3. Table I. Total immersion corrosion weight changes. Test panel material Former designation Allowable weight change (mg/cm2/24 hours) Aluminum (SAE-AMS-A-250/4) Alloy 2024; QQ-A-250/4-T3 0.04 Aluminum (SAE-AMS-A-250/4) a

33、nodized per MIL-A-8625, type I Alloy 2024; QQ-A-250/4-T3 anodized per MIL-A-8625, type I 0.04 Carbon steel (SAE-AMS5046) SAE 1020 0.04 Copper (ASTM-B152) NA 0.10 Magnesium (SAE-AMS4375), bare AZ31B-0 0.20 Nickel (SAE-AMS5536) Hastelloy X 0.04 Stainless steel (ASTM-A240, Class 410) NA 0.04 Carbon ste

34、el (SAE-AMS5046) plated per SAE-AMS-QQ-P-416, Type I, Class III SAE 1020 plated per SAE-AMS-QQ-P-416 0.20 Titanium (SAE-AMS-T-9046, type III,comp C) Type I, 6Al 4V 0.04 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A 3.5.6.3 Hydrogen

35、 embrittlement. When tested at the manufacturers recommended concentration in accordance with 4.5.4, neither cadmium plated AISI 4340 steel specimens nor IVD aluminum coated AISI 4340 steel specimens shall exhibit embrittlement. Four specimens of each coating shall be tested using either the sustain

36、ed load procedure or the step load procedure. For the sustained load procedure, embrittlement is indicated if a specimen fractures in less than 200 hours when loaded to 75 percent notched fracture strength. If only one of the four specimens fractures, step load the remaining three specimens at 5 per

37、cent of the notched fracture strength per hour to failure. If these three specimens achieve 90 percent for 1 hour, the chemical shall be considered non-embrittling, For the step load procedure, embrittlement is indicated if a specimen fractures at less than 90 percent of notched fracture strength. 3

38、.5.7 Stability. 3.5.7.1 Hard water stability. When tested at the manufacturers recommended concentration and as specified in 4.5.5, the cleaning compound shall not cause any corrosion of SAE-AMS-A-250/4 aluminum in excess of that allowed in table I. 3.5.7.2 Storage stability. When tested as specifie

39、d in 4.5.6 and after a 12 month storage period, the type I cleaning compound shall not exhibit any separation, crystallization, or other deterioration of the cleaning compound or container. The type II cleaning compound shall not exhibit any deterioration of the cleaning compound or container. Store

40、d cleaning compounds shall not fail the total immersion corrosion (3.5.6.2) or cleaning efficiency (3.5.8) requirements. For cleaning efficiency, only the MIL-G-21164 soil shall be tested. 3.5.7.3 Accelerated storage stability. After being tested for accelerated storage as specified in 4.5.7, the te

41、st sample shall show no marked change in color or uniformity when compared to the control and shall meet the cleaning efficiency requirement for the MIL-G-21164 soil specified in 3.5.8. 3.5.8 Cleaning efficiency. The cleaning compound shall remove not less than 80 percent of unbaked grease in accord

42、ance with MIL-G-21164 and not less than 95 percent of baked Alox 2028, when tested at the manufacturers recommended concentration as specified in 4.5.8. 3.5.9 Oil separation. The oil layer shall be not less than 9 and be not greater than 13 milliliters, when tested as specified in 4.5.9. 3.5.10 Work

43、manship. When examined visually at room temperature, the type I cleaning compound shall be a homogeneous liquid free of foreign matter. A faint turbidity shall not be cause for rejection. When examined visually at room temperature, the type II cleaning compound shall be free-flowing, lump-free, and

44、free from foreign materials. Upon mixing, the cleaner shall form a liquid with no solid sediment. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29602A 3.5.11 Service evaluation. Upon completion of all other tests herein, with the exceptio

45、n of storage stability (see 3.5.7.2), the qualifying activity may request a full evaluation of the cleaning compounds by an aircraft depot maintenance facility (Navy, Air Force, Army, or commercial) in accordance with 4.5.10. The cleaning compounds performance shall be equal to or better than an exi

46、sting qualified product chosen by the maintenance facility. 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. Qualification inspection (see 4.3). b. Conformance inspection (see 4.4). 4.2 Inspection conditions. Unless otherwi

47、se specified, all inspections shall be performed in accordance with standard conditions. Standard conditions shall be a temperature of 72 4F (22 2 C) and a relative humidity of 50 20 percent. 4.3 Qualification inspections. Qualification inspection shall consist of all the tests specified in table II

48、. At the discretion of the qualifying activity, service evaluation of the cleaning compound may be required. TABLE II. Qualification inspection. Characteristic Requirement paragraph Test method or paragraph Biodegradability 3.5.1 4.5.1 Nonvolatile content 1/ 3.5.2 ASTM-D2834Flash point (type I) 3.5.

49、3.1 ASTM-D93 Flash point (type II) 3.5. 3.2 ASTM-D3278 PH 3.5.4 ASTM-E70Foaming 3.5.5 4.5.2 Titanium stress corrosion 2/ 3.5.6.1 ASTM-F945Total immersion corrosion 3/ 3.5.6.2 ASTM-F483 Hydrogen embrittlement 4/ 3.5.6.3 ASTM-F519Hard water stability 3.5.7.1 4.5.5 Storage stability 3.5.7.2 ASTM-F1104 and 4.5.6 Accelerated storage stability 3.5.7.3 4.5.7 Cleaning efficiency 3.5.8 4.5.8 Oil separation 3.5.9 4.5.9 Workmanship 3.5