1、NIL-PRF-29607 999990b 20248b3 130 W NOT MEASUREMENT 1 SENSITIVE MIL-PRF-29607(AS) 19 September 1996 PERFORMANCE SPECIFICATION CLEANING COMPOUND, AVIONICS COMPONENTS, NON-OZONE DEPLETING This specification is approved for use by the Naval Air Systems Command, Department of the Navy, and is available
2、for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the requirements for an aqueous cleaning compound to be used in ultrasonic and immersion cleaning of avionics components. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed
3、 in this section are specified in Sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document
4、 users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents 2.2.1 Soecifications and standards. The following specifications and standards form a part of this document to the e
5、xtent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2). Beneficial comments (recommendations, additions, de
6、letions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Air Warfare Center Aircraft Division, Code 414100B120-3, Highway 547, Lakehurst, NJ 08733-5100, by using the self-addressed Standardization Document Improvement Proposal D Form 142
7、6) appearing at the end of this document or by letter. AMSC NIA FSC 6850 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29607 D 9999906 2024864 077 D MIL-PRF-2
8、9607(AS) SPECIFICATIONS FEDERAL CCC-C-46 - Cloth, Cleaning, Non-woven Fabric QQ-A-250/4 - Aluminum Alloy 2024, Plate and Sheet QQ-A-250/12 - Aluminum Alloy 7075, Plate and Sheet QQ-P-4 16 - Plating, Cadmium (Electrodeposited) W-D-1078 - Damping Fluid, Silicone Base (Dimethyl Polysiloxane) DEPARTMENT
9、 OF DEFENSE MIL-M-3 17 1 MIL-S-7952 MIL-T-9046 - Titanium and Titanium Alloy, Sheet, Strip, and Plate MIL-C-8 1309 - Corrosion Preventive Compounds, Water Displacing, Ultra- MIL-H-83282 - Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base, - Magnesium Alloy, Processes for Pretreatment and P
10、revention of Corrosion on Steel, Sheet and Strip, Uncoated, Carbon (1020 and 1025) (Aircraft Quality) - thin Film Aircraft, Metric, NATO Code Number H-537 STANDARDS FEDERAL FED-STD-3 13 - Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Acti
11、vities (Unless otherwise indicated, copies of the above specifications, standards and handbooks are available from the Standardization Documents Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 191 11-5094.) 2.2.2 Other Government documents. drawings and publications. The following othe
12、r Government documents, drawings and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation. CODE OF FEDERAL REGULATIONS (CFR) OCCUPATIONAL SAFETY AND HEALTH STANDARDS 29 CFR 1910.1200 - Toxic and Hazardous
13、 Substances - Hazard Communications 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29607 9999906 2024865 TO3 = PROTECTION OF THE ENVIRONMENT 40 CFR 261.24 - Characteristics of Hazardous Wastes - Toxicity 40 CFR 401 - Effluent Guidelines an
14、d Standards - General Provisions (Application for copies should be addressed to the Superintendent of Documents, Government Printing Ofice, Washington, DC 20370.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise sp
15、ecified, the issues of the documents which are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation. AMERICAN SOCIETY FOR TESTING AND M
16、ATERIALS (ASTM) ASTM-A240 - Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels, Standard Test Method for Copper Sheet, Strip, Plate and Rolled Bar, Standard Specification for (DoD Adopted) Solvent-based Floor Polishes. and Polymer-emulsion Floor
17、Polishes, Standard Test Method for pH of Aqueous Solutions With The Glass Electrode, Standard Test Method for OD Adopted) Total Immersion Corrosion Test for Aircraft Maintenance Chemicals, Standard Test Method for OD Adopted) ASTM-B 152 ASTM-D2834 - Nonvolatile Matter in Water-emulsion Floor Polishe
18、s, - ASTM-E70 ASTM-F4 8 3 - - (Application for copies should be addressed to the American Society for Testing and Materials, 1 O0 Barr Harbor Drive, West Conshohocken, PA 19428-2959.) SOCIETY FOR AUTOMOTIVE ENGINEERS (SAE) SAE-AMs4375 - Magnesium Alloy Sheet and Plate 3.0 Al-1.0 Zn-0.20 Mn (AZ 3 1 B
19、-O) Annealed and Recrystallized (DoD Adopted) (Application for copies should be addressed to the Customer Service Department, Publications Group, SAE, 400 Commonwealth Drive, Warrendale, PA 15096.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI
20、L-PRF-29607 9999906 2024866 94T INSTITUTE FOR INTERCONNECTING AND PACKAGING ELECTRONIC CIRCUITS J-STD-O06 - Requirements for Electronic Grade Solder Alloys and Fluxed and Non-fluxed Solid Solders for Electronic Soldering Applications OD Adopted) (Application for copies should be addressed to the Ins
21、titute For Interconnecting And Packaging Electronic Circuits (IPC), 73 80 N. Lincoln Avenue, Lincolnwood, IL 60646.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this docu
22、ment, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. Unless otherwise specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.3. 3.2 Composition. The cleaning compound sha
23、ll be a fully aqueous cleaner, containing no organic solvents. The specific composition is optional and is to be determined by the individual supplier, provided the compound conforms to the requirements specified herein. 3.2.1 Non-volatile content. The cleaning compound shall be tested for non-volat
24、ile content in accordance with ASTM-D2834 (see 4.5 and table VII). The values shall be recorded for use in conformance inspection. 3.3 Toxicity. The concentrated cleaning compound shall have no adverse effect on the health of personnel when used for its intended purpose. Questions pertinent to this
25、effect shall be referred by the contracting activity to the appropriate medical service who will act as advisor to the contracting agency. A Material Safety Data Sheet (MSDS) conforming to 29 CFR 1910.1200 shall be prepared and submitted in accordance with FED-STD-3 13 (see 6.4). In addition, the cl
26、eaning compound shall comply as follows: a. The compound shall be within the Toxicity Characteristic Leachate Potential (TCLP) limits when tested and listed in 40 CFR 261.24. b. The compound shall not contain any known or suspected human carcinogens as defined by the National Toxicology Programs Ann
27、ual Report on Carcinogens. i c. The compound shall not contain any toxic pollutants as defined in 40 CFR 401 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-PRF-29607 9999906 2024867 886 W MIL-PRF-29607(AS) 3.4 Biodegradabilitv. All surfactant
28、s contained in the cleaning compound shall be a minimum of 90 percent biodegradable when tested as specified in 4.5.1. 3.5 Corrosivity. 3.5.1 Solder corrosion. The cleaning compound shall not cause visual corrosion or a weight change in the test specimen greater than 0.04 mg/cm when tested in accord
29、ance with 4.5.2. 3.5.2 Total immersion corrosion. The cleaning compound shall cause neither visual corrosion nor a weight change of any specimen greater than that shown in table I, when tested in accordance with ASTM-F483 (see 4.5.1 and table VII). 3.6 Cleaning eficiency. When tested as specified in
30、 4.5.3, the cleaning compound shall meet or exceed the cleaning efficiency for the soils specified in table II. 3.7 m. The compound, when tested in accordance with ASTM-E70 (see 4.5 and table VII), shall have a pH less than 10.0. TABLE I. TEST PANEL Aluminum alloy (2024) Aluminum alloy (7075) Copper
31、 Steel Cadmium plated steel Magnesium Titanium 3.8 Thermal stability. Total immersion corrosion limits. APPLICABLE DOCUMENT QQ-A-25014 QQ-A-250112 ASTM-B 152 MIL-S-7952 MIL-S-7952, cadmium plated in accordance with QQ-P-4 16 SAE-AMs4375 pretreated in accordance with MIL-M-3 17 1 MIL-T-9046, Type III
32、, Comp C WEIGHT LOSS (mg/cm* 0.04 0.04 0.04 0.04 0.20 0.20 0.04 3.8.1 High temuerature. After exposure to the high temperature specified in 4.5.4.1, the compound shall not separate, layer, or visibly deteriorate. 3.8.2 Low temperature. After exposure to the low temperature specified in 4.5.4.2, the
33、compound shall not separate, layer, or visibly deteriorate. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE II. Cleaning efficiencv requirements. W-D- 1078 silicone base damping fluid SOIL l/ 98 1 CLEANING EFFICIENCY (PERCENT MIN) MIL-C-8 130
34、9 corrosion preventive compound MIL-H-83282 aircraft hydraulic fluid MIL-H-83282 aircraft hydraulic fluid plus 10% Raven 1040 2/ 95 85 98 3.9 Storage stability. After storage as specified in 4.5.5, the cleaning compound shall not separate, crystallize, or deteriorate and shall meet all other require
35、ments of this specification. In addition, there shall be no container incompatibility, distortion, leakage, or container corrosion. 3.1 O Product identification and warning. The following identification and warning label shall appear in two-inch-high bold block lettering on each product container: C
36、LEANING COMPOUND, AVIONICS COMPONENTS, NON-ODS Do not use full strength. Dilute 1:lO with water. Use at recommended temperature (140F). 3.1 1 Workmanship. When visually examined at room temperature, the cleaning compound shall be a homogeneous liquid free of foreign matter. A faint turbidity shall b
37、e permissible. 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.3). b. Conformance inspection (see 4.4) 4.2 Inspection conditions. Unless otherwise specified herein, all inspections shall be
38、performed in accordance with standard conditions. Standard conditions shall be a temperature of 72 i4“F (22 h2OC) and a relative humidity of 50 h20 percent. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29607 7779906 2024867 659 W f Inspe
39、ctions 4.3 First article inspection. The first article inspection shall consist of all tests specified in table III. First time suppliers to this specification shall perform the first article inspections (see 6.3). Requirement paragraph 4.3.1 First article sample 4.3.1.1 Laboratory test sample. The
40、laboratory test sample shall consist of 4 liters of the cleaning compound. Samples shall be identified as follows: Cleaning Compound, Avionics Components, Non-ozone depleting First article test samples Manufacturers name and product number Submitted by (name and date) for first article testing in ac
41、cordance with authorization (reference authorizing letter) Manufacturers recommended dilution TABLE III. First article inspections. Composition -l-/ Compositional assurance L/ Toxicity L/ Biodegradability L/ Solder corrosion Total immersion corrosion Cleaning efficiency PH High temperature stability
42、 Low temperature stability Storage stability Product identification and warning 21 Workmanship z/ 3.2 3.2.1 3.3 3.4 3.5.1 3.5.2 3.6 3.7 3.8.1 3.8.2 3.9 3.10 3.1 1 - 1/ Supplier shall certify to this requirement for first article. - 2/ Visual examination. Test paragraph - 45.1 4.5.2 Table VI1 4.5.3 T
43、able VI1 4.5.4.1 4.5.4.2 4.5.5 4.4 Conformance inspection. Conformance inspection results shall not differ from the first article inspection test values by more than k3.0 percent of the total product weight. 4.4.1 Lot formation. A lot shall consist of all the cleaning compound produced by one suppli
44、er, at one plant, fi-om the same materials, under essentially the same manufacturing 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-29607 9999906 2024870 370 Fill Material Appearance conditions provided the operation does not exceed 24 hou
45、rs. When the process is considered a batch operation, each batch shall constitute a lot. Average net content per container less than specified in contract or order Volume corrected to 60F (16“C). Not as specified. Presence of foreign matter. Not homogeneous. 4.4.2 Visual inmection. A random sample o
46、f filled containers, prior to closure, shall be selected from each lot in accordance with table IV. The sample unit shall be one filled container. Inspection shall be in accordance with table V. There shall be no defects. 4.4.3 Physical iiroiiertv insiiection. Two containers shall be randomly select
47、ed fi-om each lot and tested in accordance with table VI. Each sample selected shall be thoroughly mixed prior to testing. Failure of either sample to conform to any requirement specified shall be cause to reject the entire inspection lot. TABLE IV. Sampling plan. Lot size 2 to 50 51 to 150 151 to28
48、0 281 to 500 501 to 1200 1201 to 3200 3201 to 10,000 10,OO 1 to 3 5,000 Over 3 5,000 Number of samples for inspection 3 13 20 32 50 80 125 350 a TABLE V. Visual inspections for conformance. I Examine I Defect I 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr
49、om IHS-,-,-MIL-PRF-29607(AS) TABLE VI. Physical propertv conformance testing. Characteristics Non-volatile content pH 11 Solder corrosion Workmanship 21 Requirement Test Paragraph Paragraph 3.2.1 Table VI1 3.7 Table VII 3.5.1 4.5.2 3.11 _- 4.5 Test methods. The tests shall be conducted in accordance with table VI1 and 4.5.1 through 4.5.5. Unless otherwise specified in the test paragraph, all tes
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